A storage ring tunnel double-side wall construction system and construction method
By adopting an automated molding formwork mold introduction and mold withdrawal system in the construction of storage ring tunnels, combined with sliding track technology, the problems of inconsistent wall construction quality and high construction costs in the existing technology are solved, and a more efficient construction process is achieved. Lower cost.
Patent Information
- Application Number
- CN202411495574.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-25
AI Technical Summary
The existing double-sided wall construction technology of storage ring tunnels has the problem of inconsistent casting quality of the inner and outer walls, and the repeated disassembly and molding formwork results in extended construction time and high cost of lifting equipment.
The double-sided wall construction system of the storage ring tunnel is adopted, and the automatic molding and withdrawal of the molding template is realized through three sets of sliding tracks, outer and inner molding templates, fixed rods, telescopic diagonal braces, advance and retreat units and internal drive units. The mold should avoid repeated disassembly and drive the molding formwork to slide to the next construction station through the sliding track.
The wall construction time is shortened, the quality of the inner and outer walls is consistent, and the cost of lifting equipment is reduced during construction.
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Figure CN119041682B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of storage ring engineering construction, and in particular to a storage ring tunnel double-side wall construction system. Background Art
[0002] The storage ring tunnel is an important part of the high-energy synchrotron radiation light source project, which is used to store and accelerate electron beams to produce high-energy synchrotron radiation light. The storage ring tunnel usually has a high vacuum environment to ensure that the electron beam is not disturbed by the outside world during the acceleration process; at the same time, the tunnel is also equipped with a series of advanced magnets and control systems to accurately guide and stabilize the movement of the electron beam, which is widely used in research in many fields such as materials science, biomedicine, energy and environment.
[0003] There are concrete walls on both sides of the storage ring tunnel. The prior art discloses an arched tunnel structure and an arched tunnel construction method, which includes a plurality of support rods, a plurality of top supports, a plurality of arched beams, a plurality of lower ribs and a plurality of arcuate lower templates. The top supports are located at the ends of the support rods and supported by the support rods. A plurality of arched beams are arranged at intervals along the longitudinal direction of the tunnel, and each arched beam is supported by a plurality of top supports. Each lower rib extends along the longitudinal direction of the tunnel, and a plurality of lower ribs are arranged at intervals along the length track of the arched beam, and each lower rib is supported by at least two adjacent arched beams. A plurality of arcuate lower templates are supported by the lower ribs, and a plurality of arcuate lower templates are spliced into an arched lower casting surface, and the lower casting surface is located on the side of the arcuate lower template facing away from the lower ribs. During casting, the force of the lower casting surface is dispersed to the length track lines of the plurality of lower ribs, and then to the length track lines of the plurality of arched beams, and then to each top support, and the length track line of the lower ribs is perpendicular to the length track line of the arched beam, so that the lower casting surface maintains an arch shape during casting.
[0004] Regarding the above-mentioned related technologies, since the radius of the storage ring is generally large, it is impossible to build the forming formwork as a whole and then cast it in one go, and it is necessary to adopt a segmented construction method. During the segmented construction, it is necessary to first build the forming formwork in one place and then pour concrete. After the concrete pouring is completed, the forming formwork needs to be disassembled and then hoisted to the adjacent construction site for re-building. This is repeated until the walls of the storage ring tunnel are all constructed. Since the walls on both sides are constructed in different time periods, the casting quality of the inner and outer walls will be inconsistent. Moreover, this construction method requires repeated disassembly and assembly of the forming formwork, and also requires the use of hoisting equipment, which not only affects the construction time, but also leads to a high cost for the use of the hoisting equipment used in the construction. Summary of the invention
[0005] In order to shorten the wall construction time while ensuring the consistency of the construction quality of the inner and outer walls and reduce the cost of using lifting equipment during the construction process, the present application provides a storage ring tunnel double-sided wall construction system and construction method.
[0006] The present application provides a storage ring tunnel double-side wall construction system and construction method using the following technical solutions:
[0007] In a first aspect, the present application provides a storage ring tunnel double-side wall construction system.
[0008] A storage ring tunnel double-side wall construction system, comprising:
[0009] Three sets of sliding rails are coaxially arranged, and a support seat is slidably connected to the sliding rails, and two construction spaces are formed between the three sets of sliding rails;
[0010] Two groups of outer forming templates, an inner forming template is arranged inside the outer forming template, a sealing end plate is detachably connected between the outer forming template and the inner forming template, and a casting cavity with a top opening is formed between the outer forming template, the inner forming template and the sealing end plate;
[0011] A plurality of fixing rods, wherein the fixing rods are connected to the outer forming template and the inner forming template, and the fixing rods are slidably connected to the support seat;
[0012] A plurality of telescopic diagonal braces, one end of each telescopic diagonal brace being rotatably connected to the outer side of the outer forming template;
[0013] A plurality of advance and retreat units are used to drive the outer forming template to slide away from the fixed rod on the inner forming template side, the advance and retreat units are installed on the support seat, and the advance and retreat units are connected to the telescopic diagonal brace;
[0014] A plurality of inner drive units are used for driving the fixed rod between the two inner forming templates to slide, wherein the inner drive units are installed on the support seat and connected to the inner forming templates.
[0015] By adopting the above technical solution, the excavation of the foundation pit is completed first; then three sets of sliding tracks are laid at the preset positions, and the positions of the sliding tracks are fixed; then the components are installed to obtain the double-sided wall construction system of the storage ring tunnel; then the advance and retreat unit applies force to the outer forming template through the telescopic diagonal brace, and the inner drive unit directly applies force to the inner forming template, so that the outer forming template and the inner forming template are both in place, and then the sealed end plate is installed to form a casting cavity with an open top; at this time, concrete is poured into the casting cavity and vibrated and cured until the concrete solidifies; then the sealed end plate is removed, and then the advance and retreat unit applies force to the outer forming template through the telescopic diagonal brace, so that the outer forming template retreats, and at the same time the inner drive unit directly applies force to the inner forming template, so that the inner forming template retreats; then force is applied to the support seat so that the support seat Slide along the track of the sliding track, and drive the outer forming template and the inner forming template to slide to the next construction position, and repeat the above steps until the construction of the double-sided walls is completed; the designed storage ring tunnel double-sided wall construction system can provide a predetermined sliding route for the support seat through the sliding track, and a space for the fixed rod to slide can be provided through the support seat. The position stability of the outer forming template can be achieved by cooperating with the fixed rod through the telescopic diagonal brace. The outer forming template can be advanced and retreated by cooperating with the telescopic diagonal brace and the fixed rod through the advance and retreat unit, and the inner forming template can be advanced and retreated by the internal drive unit, thereby avoiding repeated disassembly of the forming template, reducing the occupancy time of the hoisting equipment, shortening the wall construction time and reducing the use cost of the hoisting equipment during the construction process.
[0016] In a specific embodiment, the advancing and retreating unit comprises
[0017] A fixing bar, the fixing bar is connected to the supporting seat, the fixing bar is provided with a strip groove for the telescopic diagonal brace to pass through, and the strip groove is provided along the long side direction of the fixing bar;
[0018] A connecting sliding round rod is connected to the sliding section of the telescopic diagonal support, and a sliding groove for sliding the connecting sliding round rod is opened on the groove wall of the strip groove, and the opening direction of the sliding groove is consistent with the opening direction of the strip groove.
[0019] By adopting the above technical scheme, the sliding section of the telescopic diagonal brace is extended, and at this time, the connecting sliding round rod cooperates with the sliding groove in the fixed strip, so that the fixed section of the telescopic diagonal brace retreats, and while the fixed section of the telescopic diagonal brace retreats, it cooperates with the fixed rod to realize the advancement of the outer forming template; the sliding section of the telescopic diagonal brace is retracted, and at this time, the connecting sliding round rod cooperates with the sliding groove in the fixed strip, so that the fixed section of the telescopic diagonal brace advances, and while the fixed section of the telescopic diagonal brace advances, it cooperates with the fixed rod to realize the retreat of the outer forming template; the designed advancement and retreat unit can realize the change of the angle of the telescopic diagonal brace through the strip groove and sliding groove opened on the fixed strip, and can also cooperate with the fixed rod to form a multi-point fixing structure, thereby improving the position stability of the outer forming template, and cooperates with the fixed rod and the connecting sliding round rod to realize the advancement and retreat of the outer forming template.
[0020] In a specific possible implementation scheme, the horizontal plane where the rotation point of the telescopic diagonal brace and the outer forming template is located is located within the height range corresponding to the strip groove.
[0021] By adopting the above technical solution, the telescopic diagonal brace can be manually adjusted to be parallel to the sliding direction of the fixed rod, thereby ensuring that the outer forming template can be smoothly molded in and out.
[0022] In a specific feasible implementation scheme, the fixed bar is rotatably connected to the support seat, and when the fixed bar is located at the end position of the rotation range and the connecting sliding round rod slides to the end position of the sliding groove away from one end of the support seat, the setting direction of the telescopic diagonal brace is parallel to the sliding direction of the fixed rod.
[0023] By adopting the above technical solution, the rotatable fixed bar is designed to realize automatic leveling of the telescopic diagonal brace during die entry and die withdrawal.
[0024] In a specific feasible implementation scheme, two rotation limit support plates are arranged on opposite sides of the rotation direction of the fixed bar, and the distance between the two rotation limit support plates gradually increases from one end close to the support seat to one end far away from the support seat. The rotation limit support plates are connected to the support seat, and when the fixed bar is in contact with the rotation limit support plates, the fixed bar is located at the end point of the rotation range.
[0025] By adopting the above technical solution and designing the rotation limit support plate, the service life and reliability of the fixing bar can be extended.
[0026] In a specific embodiment, the telescopic brace includes
[0027] A fixed section, the fixed section being rotatably connected to the outer forming template;
[0028] A sliding section, wherein the sliding section is slidably connected to the fixed section, and the sliding section is connected to the connecting sliding round rod;
[0029] An electric telescopic rod, wherein the electric telescopic rod is connected to the fixed section, and a piston rod of the electric telescopic rod is connected to the sliding section.
[0030] By adopting the above technical solution, the designed telescopic diagonal brace can form a telescopic structure through the fixed section and the sliding section, and the sliding section can be driven to slide by the electric telescopic rod.
[0031] In a specific embodiment, the internal drive unit includes
[0032] A fixed column connected to the support seat;
[0033] A plurality of telescopic support rods, one end of the telescopic support rod is connected to the fixed column, and the other end is connected to the inner forming template, and the setting direction of the telescopic support rod is parallel to the sliding direction of the fixed rod.
[0034] By adopting the above technical solution, the designed inner drive unit can realize the mold advancing and demolding actions of the two sets of inner forming templates through the cooperation of the fixed column and the telescopic support rod.
[0035] In a specific possible implementation scheme, a driving motor is fixedly connected to the support seat, a friction wheel is coaxially connected to the output shaft of the driving motor, and the friction wheel is rollingly connected to the side wall of the sliding track.
[0036] By adopting the above technical solution, the designed drive motor and friction wheel can drive the support seat to move along the travel direction of the sliding track.
[0037] In a specific possible implementation scheme, a support rod is slidably connected to the fixed rod on the side of the outer forming template away from the inner forming template, a universal wheel is connected to the end of the support rod away from the fixed rod, and an adjusting screw is rotatably connected to the fixed rod, and the adjusting screw is threadedly connected to the support rod for raising and lowering the universal wheel.
[0038] By adopting the above technical solution, the designed support rod, adjustment screw and universal wheel system can provide multi-point support for the fixed rod, further reducing the possibility of rollover after the support seat and the sliding track bear the gravity of the outer forming template.
[0039] In a second aspect, the present application provides a method for constructing double-sided walls of a storage ring tunnel, comprising:
[0040] S1: foundation pit excavation;
[0041] S2: Laying of sliding tracks: Laying three sets of sliding tracks at preset positions and fixing the positions of the sliding tracks;
[0042] S3: Construction system assembly: assembling each component to obtain the double-side wall construction system of the storage ring tunnel;
[0043] S4: Forming template in place: the advance and retreat unit applies force to the outer forming template through the telescopic diagonal brace, and the inner drive unit directly applies force to the inner forming template, so that the outer forming template and the inner forming template are both in place, and then the sealing end plate is installed to form a casting cavity with a top opening;
[0044] S5: Concrete pouring: pour concrete into the pouring cavity and vibrate and cure until the concrete solidifies;
[0045] S6: Retracting the forming template: the sealing end plate is removed, and then the advance and retreat unit applies force to the outer forming template through the telescopic diagonal brace, so that the outer forming template retracts, and at the same time, the inner drive unit directly applies force to the inner forming template, so that the inner forming template retracts;
[0046] S7: System sliding: Apply force to the support seat so that the support seat slides along the track of the slide track, and drives the outer forming template and the inner forming template to slide to the next construction position, and repeat steps S4-S6 until the construction of the double-sided wall is completed.
[0047] By adopting the above technical scheme, a predetermined sliding route can be provided for the support seat through the sliding track, a space for the fixed rod to slide can be provided through the support seat, the position stability of the outer forming template can be achieved in cooperation with the fixed rod through the telescopic diagonal brace, the outer forming template can be advanced and retreated through the advance and retreat unit in cooperation with the telescopic diagonal brace and the fixed rod, and the inner forming template can be advanced and retreated through the internal drive unit, thereby avoiding repeated disassembly of the forming template, reducing the occupancy time of the lifting equipment, shortening the wall construction time and reducing the use cost of the lifting equipment during the construction process.
[0048] In summary, the present application includes at least one of the following beneficial technical effects:
[0049] The designed double-sided wall construction system of the storage ring tunnel can provide a predetermined sliding route for the support seat through the sliding track, and can provide a space for the fixed rod to slide through the support seat. The telescopic diagonal brace can cooperate with the fixed rod to achieve the position stability of the outer forming template. The advance and retreat unit can cooperate with the telescopic diagonal brace and the fixed rod to achieve the advancement and retreat of the outer forming template, and the advancement and retreat of the inner forming template can be achieved through the internal drive unit, thereby avoiding repeated disassembly of the forming template, reducing the occupancy time of the hoisting equipment, shortening the wall construction time and reducing the use cost of the hoisting equipment during the construction process.
[0050] The designed double-sided wall construction system of the storage ring tunnel can achieve automatic leveling of the telescopic diagonal braces during mold entry and exit through the rotatable fixing bars.
[0051] The designed double-sided wall construction system of the storage ring tunnel can provide multi-point support for the fixed rod through the support rod, adjustment screw and universal wheel system, further reducing the possibility of rollover after the support seat and sliding track bear the gravity of the outer forming template. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] Figure 1 It is a structural schematic diagram of the double-side wall construction system of the storage ring tunnel embodiment of the present application.
[0053] Figure 2 yes Figure 1 Cross-sectional view of the slide track and support seat structure.
[0054] Figure 3 yes Figure 1 Schematic diagram of the structure after adding support units.
[0055] Figure 4 yes Figure 2 Schematic diagram of the structure after adding the drive motor and friction wheel.
[0056] Figure 5 yes Figure 3 Schematic diagram of the three-dimensional structure after adding telescopic braces and advance and retreat units.
[0057] Figure 6 yes Figure 5 Schematic diagram of the local structure of the telescopic brace.
[0058] Figure 7 yes Figure 5 The structural diagram after the rotation limit support plate is added.
[0059] Figure 8 yes Figure 7 The enlarged schematic diagram of part A in the middle is mainly used to show the structure of the advance and retreat unit.
[0060] Explanation of the accompanying drawings: 1. Sliding track; 2. Support seat; 3. Outer forming template; 4. Inner forming template; 5. Sealing end plate; 6. Fixed rod; 7. Telescopic diagonal brace; 7A. Fixed section; 7B. Sliding section; 7C. Electric telescopic rod; 8. Advance and retreat unit; 8A. Fixed bar; 8A1. Bar groove; 8A2. Sliding groove; 8B. Connecting sliding round rod; 8C. Rotating limit support plate; 9. Internal drive unit; 9A. Fixed column; 9B. Telescopic support rod; 10. Driving motor; 11. Friction wheel; 12. Support rod; 13. Universal wheel; 14. Adjusting screw. DETAILED DESCRIPTION
[0061] The following is combined with Figure 1-8 This application is described in further detail.
[0062] The embodiments of the present application disclose a storage ring tunnel double-side wall construction system and construction method.
[0063] In a first aspect, an embodiment of the present application discloses a storage ring tunnel double-side wall construction system.
[0064] Reference Figure 1 A storage ring tunnel double-sided wall construction system includes a sliding track 1, a support seat 2, an outer forming template 3 and an inner forming template 4; the number of the sliding tracks 1 is three groups, the three groups of sliding tracks 1 are coaxially arranged and have different radii, so that two construction spaces are formed between the three groups of sliding tracks 1, the number of the support seat 2 is at least one, and the support seat 2 is slidably connected to the sliding track 1.
[0065] Reference Figure 1 There are two groups of outer forming templates 3 and inner forming templates 4, and the inner forming template 4 is located between the two groups of outer forming templates 3. The outer forming template 3 and the inner forming template 4 are detachably connected with a sealing end plate 5 by bolts, and a casting cavity with a top opening is formed between the outer forming template 3, the inner forming template 4 and the sealing end plate 5; in the present application, the outer forming template 3 or the inner forming template 4 can be used for the construction of wall shapes without interference in the advance and retreat route, such as arc, sawtooth, etc., and can also be used for shapes with interference in the advance and retreat route, but the interference part of the outer forming template 3 or the inner forming template 4 can be disassembled before the advance and retreat operation.
[0066] Reference Figure 2 In order to reduce the possibility of tipping over after the support seat 2 and the sliding track 1 bear the gravity of the outer forming template 3, the cross-sectional shape of the support seat 2 is set to a T-shape, and the cross-sectional shape of the sliding track 1 is set to a U-shape that matches the cross-sectional shape of the support seat 2; in order to facilitate the installation and fixation of the sliding track 1, a force-applying edge is integrally connected to the bottom wall of the sliding track 1.
[0067] Reference Figure 3In order to further reduce the possibility of overturning of the support seat 2 and the sliding track 1 after bearing the gravity of the outer forming template 3, it also includes a support unit, which includes a support rod 12, a universal wheel 13 and an adjusting screw 14. The support rod 12 is slidably connected to the fixed rod 6. The cross-sectional shape of the support rod 12 can be any non-rotating plane geometric shape, such as a square, a rectangle or a triangle; the universal wheel 13 is bolted to the end of the support rod 12 away from the fixed rod 6, the universal wheel 13 is located below the fixed rod 6, and the universal wheel 13 is located on the side of the outer forming template 3 away from the inner forming template 4, the adjusting screw 14 is rotatably connected to the fixed rod 6, and the adjusting screw 14 extends into the fixed rod 6 and is threadedly connected to the support rod 12, which is used to realize the lifting and lowering of the universal wheel 13 by driving the support rod 12 to lift and lower.
[0068] Reference Figure 3 In order to drive the two groups of inner forming templates 4 to complete the mold entry and exit actions, the storage ring tunnel double-sided wall construction system also includes a plurality of inner drive units 9 for driving the fixed rods 6 between the two inner forming templates 4 to slide. The inner drive units 9 are installed on the support seat 2, and the inner drive units 9 are connected to the inner forming templates 4.
[0069] Reference Figure 3 The inner drive unit 9 includes a fixed column 9A and a plurality of telescopic support rods 9B. The fixed column 9A is welded and fixed to the support seat 2. One end of the telescopic support rod 9B is bolted to the fixed column 9A, and the other end is bolted to a side of the inner forming template 4 away from the outer forming template 3. The setting direction of the telescopic support rod 9B is parallel to the sliding direction of the fixed rod 6 to ensure that the inner forming template 4 can smoothly complete the die entry and die exit. In the present application, the number of telescopic support rods 9B between the fixed column 9A and the inner forming template 4 can be two, three, or four, as long as the die entry and die exit of the inner forming template 4 can be achieved. In the present embodiment, the number of telescopic support rods 9B between the fixed column 9A and the inner forming template 4 is two.
[0070] Reference Figure 4 In order to drive the support seat 2 to slide along the track direction of the sliding track 1, the support seat 2 is bolted to a driving motor 10, and a friction wheel 11 is coaxially keyed to the output of the driving motor 10, and the friction wheel 11 is rollingly connected to the side wall of the sliding track 1.
[0071] Reference Figure 5 and Figure 6In order to improve the connection stability between the outer forming template 3 and the fixed rod 6, the double-sided wall construction system of the storage ring tunnel also includes a plurality of telescopic diagonal braces 7, one end of the telescopic diagonal brace 7 is rotatably connected to the outer side of the outer forming template 3; the telescopic diagonal brace 7 includes a fixed section 7A, a sliding section 7B and an electric telescopic rod 7C, one end of the fixed section 7A is hinged to the outer side of the outer forming template 3, the sliding section 7B is slidably connected to the fixed section 7A, the body of the electric telescopic rod 7C is bolted to the fixed section 7A, and the piston rod of the electric telescopic rod 7C is connected to the sliding section 7B through a connecting plate.
[0072] Reference Figure 7 and Figure 8 In order to realize the advancement and retreat of the outer forming template 3, the double-sided wall construction system of the storage ring tunnel also includes a plurality of advancement and retreat units 8 for driving the fixed rod 6 located on the side of the outer forming template 3 away from the inner forming template 4 to slide. The advancement and retreat units 8 are installed on the support seat 2, and the advancement and retreat units 8 are connected to the sliding section 7B of the telescopic diagonal brace 7.
[0073] Reference Figure 6 , Figure 7 and Figure 8 The advance and retreat unit 8 includes a fixed bar 8A and a connecting sliding round rod 8B. The fixed bar 8A is connected to the support seat 2. A strip groove 8A1 is opened on the fixed bar 8A for the sliding section 7B to pass through. The strip groove 8A1 is opened along the long side direction of the fixed bar 8A. The connecting sliding round rod 8B is welded and fixed to the sliding section 7B, and a sliding groove 8A2 is opened on the groove wall of the strip groove 8A1 for the connecting sliding round rod 8B to slide. The opening direction of the sliding groove 8A2 is consistent with the opening direction of the strip groove 8A1, and the connecting sliding round rod 8B can rotate in the sliding groove 8A2.
[0074] Reference Figure 7 and Figure 8 In order to make the sliding directions of the telescopic diagonal brace 7 and the fixed rod 6 parallel through manual adjustment, thereby ensuring that the outer forming template 3 can smoothly enter and exit the mold, the horizontal plane where the hinge point of the fixed section 7A and the outer forming template 3 is located is located within the height range corresponding to the strip groove 8A1.
[0075] Reference Figure 7 and Figure 8 In order to realize the automatic change of the angle of the telescopic diagonal brace 7 while the sliding section 7B slides, the fixed bar 8A is rotatably connected to the support seat 2, and when the fixed bar 8A is located at the end position of the rotation range and the connected sliding round rod 8B slides to the end position of the sliding groove 8A2 away from one end of the support seat 2, the setting direction of the telescopic diagonal brace 7 is parallel to the sliding direction of the fixed rod 6.
[0076] Reference Figure 7 and Figure 8In order to extend the service life and reliability of the fixing bar 8A, two rotation limiting support plates 8C are arranged on opposite sides of the rotation direction of the fixing bar 8A. The distance between the two rotation limiting support plates 8C gradually increases from one end close to the support seat 2 to the end far away from the support seat 2, and the rotation limiting support plates 8C are welded and fixed to the support seat 2. When the fixing bar 8A is in contact with the rotation limiting support plates 8C, the fixing bar 8A is located at the end point of the rotation range.
[0077] The implementation principle of the double-sided wall construction system of a storage ring tunnel in the embodiment of the present application is as follows: first, the excavation of the foundation pit is completed; then, three sets of sliding tracks 1 are laid at the preset position, and the position of the sliding tracks 1 is fixed; then, each component is installed to obtain the double-sided wall construction system of the storage ring tunnel; then, the advance and retreat unit 8 applies force to the outer forming template 3 through the telescopic diagonal brace 7, and the inner drive unit 9 directly applies force to the inner forming template 4, so that the outer forming template 3 and the inner forming template 4 are both in place, and then the sealing end plate 5 is installed to form a casting cavity with a top opening; At this time, pour concrete into the pouring cavity and vibrate and maintain until the concrete solidifies; then remove the sealing end plate 5, and then the advance and retreat unit 8 applies force to the outer forming template 3 through the telescopic diagonal brace 7, so that the outer forming template 3 retreats, and at the same time the inner drive unit 9 directly applies force to the inner forming template 4, so that the inner forming template 4 retreats; then apply force to the support seat 2 so that the support seat 2 slides along the track of the sliding track 1, and drives the outer forming template 3 and the inner forming template 4 to slide to the next construction position, and repeat the above steps until the construction of the double-sided wall is completed.
[0078] In a second aspect, an embodiment of the present application discloses a storage ring tunnel double-sided wall construction method, which adopts the storage ring tunnel double-sided wall construction system disclosed in the first aspect of the embodiment of the present application, including:
[0079] S1: foundation pit excavation;
[0080] S2: Laying of sliding tracks 1: Laying three sets of sliding tracks 1 at preset positions, and fixing the positions of the sliding tracks 1;
[0081] S3: Construction system assembly: assembling each component to obtain the double-side wall construction system of the storage ring tunnel;
[0082] S4: The forming template is in place: the advance and retreat unit 8 applies force to the outer forming template 3 through the telescopic diagonal brace 7, and the inner drive unit 9 directly applies force to the inner forming template 4, so that the outer forming template 3 and the inner forming template 4 are both in place, and then the sealing end plate 5 is installed to form a casting cavity with a top opening;
[0083] S5: Concrete pouring: pour concrete into the pouring cavity and vibrate and cure until the concrete solidifies;
[0084] S6: Retracting the forming template: removing the sealing end plate 5, and then the advance and retreat unit 8 applies force to the outer forming template 3 through the telescopic diagonal support 7, so that the outer forming template 3 retreats, and at the same time the inner drive unit 9 directly applies force to the inner forming template 4, so that the inner forming template 4 retreats;
[0085] S7: System sliding: Apply force to the support seat 2 so that the support seat 2 slides along the track of the sliding track 1, and drives the outer forming template 3 and the inner forming template 4 to slide to the next construction position, repeat steps S4-S6, and roughen the concrete joints before concrete pouring until the construction of the walls on both sides is completed.
[0086] It should be particularly pointed out that the single-sided wall construction system of the storage ring tunnel disclosed in the present application may have one or more construction starting points, that is, after calculation, the construction system disclosed in the present application can be applied to multiple points on the entire annular storage ring tunnel for simultaneous construction, and finally a complete storage ring tunnel can be enclosed to form.
[0087] The above-mentioned construction method is adopted to construct the double-side walls of the storage ring tunnel. Through the advance and retreat unit 8, the telescopic diagonal brace 7 and the fixed rod 6 can be used to realize the advancement and retreat of the outer forming template 3. Through the internal drive unit 9, the advancement and retreat of the inner forming template 4 can be realized, thereby avoiding repeated disassembly of the forming template, reducing the occupancy time of the lifting equipment, shortening the wall construction time and reducing the use cost of the lifting equipment during the construction process.
[0088] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A storage ring tunnel double-side wall construction system, characterized by: include: Three sets of sliding rails (1) are coaxially arranged, a support seat (2) is slidably connected to the sliding rails (1), and two construction spaces are formed between the three sets of sliding rails (1); Two groups of outer forming templates (3), an inner forming template (4) is arranged inside the outer forming template (3), a sealing end plate (5) is detachably connected between the outer forming template (3) and the inner forming template (4), and a casting cavity with a top opening is formed between the outer forming template (3), the inner forming template (4) and the sealing end plate (5); A plurality of fixing rods (6), wherein the fixing rods (6) are connected to the outer forming template (3) and the inner forming template (4), and the fixing rods (6) are slidably connected to the support seat (2); A plurality of telescopic diagonal braces (7), one end of each telescopic diagonal brace (7) being rotatably connected to the outside of the outer forming template (3); A plurality of advance and retreat units (8) for driving the fixed rod (6) located on one side of the outer forming template (3) away from the inner forming template (4) to slide, the advance and retreat units (8) being mounted on the support seat (2), and the advance and retreat units (8) being connected to the telescopic diagonal brace (7); A plurality of inner drive units (9) for driving the fixed rod (6) between the two inner forming templates (4) to slide, wherein the inner drive units (9) are mounted on the support seat (2) and connected to the inner forming templates (4); The advancing and retreating unit (8) comprises A fixing strip (8A), the fixing strip (8A) being connected to the supporting seat (2), the fixing strip (8A) being provided with a strip groove (8A1) for the telescopic diagonal brace (7) to pass through, the strip groove (8A1) being provided along the long side direction of the fixing strip (8A); A connecting sliding round rod (8B), the connecting sliding round rod (8B) is connected to the sliding section (7B) of the telescopic diagonal brace (7), and a sliding groove (8A2) for sliding the connecting sliding round rod (8B) is opened on the groove wall of the strip groove (8A1), and the opening direction of the sliding groove (8A2) is consistent with the opening direction of the strip groove (8A1); The horizontal plane where the rotation point of the telescopic diagonal brace (7) and the outer forming template (3) is located is located within the height range corresponding to the strip groove (8A1); The fixing bar (8A) is rotatably connected to the support seat (2), and when the fixing bar (8A) is located at an end position of the rotation interval and the connecting sliding round rod (8B) slides to an end position of the sliding groove (8A2) away from one end of the support seat (2), the setting direction of the telescopic diagonal brace (7) is parallel to the sliding direction of the fixing rod (6); Two rotation limiting support plates (8C) are arranged on opposite sides of the rotation direction of the fixed strip (8A), and the distance between the two rotation limiting support plates (8C) gradually increases from one end close to the support seat (2) to one end far away from the support seat (2). The rotation limiting support plates (8C) are connected to the support seat (2), and when the fixed strip (8A) and the rotation limiting support plates (8C) are in contact, the fixed strip (8A) is located at the end point of the rotation range.
2. The storage ring tunnel double-side wall construction system according to claim 1 is characterized in that: The telescopic diagonal brace (7) comprises A fixed section (7A), the fixed section (7A) being rotatably connected to the outer forming template (3); A sliding section (7B), wherein the sliding section (7B) is slidably connected to the fixed section (7A), and the sliding section (7B) is connected to the connecting sliding round rod (8B); An electric telescopic rod (7C), the electric telescopic rod (7C) is connected to the fixed section (7A), and a piston rod of the electric telescopic rod (7C) is connected to the sliding section (7B).
3. The storage ring tunnel double-side wall construction system according to claim 1 is characterized in that: The internal drive unit (9) comprises A fixed column (9A), wherein the fixed column (9A) is connected to the support seat (2); A plurality of telescopic support rods (9B), one end of each telescopic support rod (9B) is connected to the fixed column (9A), and the other end is connected to the inner forming template (4), and the setting direction of the telescopic support rod (9B) is parallel to the sliding direction of the fixed rod (6).
4. The storage ring tunnel double-side wall construction system according to claim 1 is characterized by: A driving motor (10) is fixedly connected to the support seat (2), a friction wheel (11) is coaxially connected to the output shaft of the driving motor (10), and the friction wheel (11) is rollingly connected to the side wall of the sliding track (1).
5. The storage ring tunnel double-side wall construction system according to claim 1 is characterized in that: A support rod (12) is slidably connected to the fixing rod (6) at the side of the outer forming template (3) away from the inner forming template (4); a universal wheel (13) is connected to one end of the support rod (12) away from the fixing rod (6); and an adjusting screw (14) is rotatably connected to the fixing rod (6); the adjusting screw (14) is threadedly connected to the support rod (12) and is used to raise and lower the universal wheel (13).
6. A method for constructing double-sided walls of a storage ring tunnel, characterized in that: The storage ring tunnel double-side wall construction system according to any one of claims 1 to 5 comprises: S1: foundation pit excavation; S2: Laying of sliding tracks (1): Laying three sets of sliding tracks (1) at preset positions, and fixing the positions of the sliding tracks (1); S3: Construction system assembly: assembling each component to obtain the double-side wall construction system of the storage ring tunnel; S4: The forming template is in place: the advance and retreat unit (8) applies force to the outer forming template (3) through the telescopic diagonal brace (7), and the inner drive unit (9) directly applies force to the inner forming template (4), so that the outer forming template (3) and the inner forming template (4) are both in place, and then the sealing end plate (5) is installed to form a casting cavity with a top opening; S5: Concrete pouring: pour concrete into the pouring cavity and vibrate and cure until the concrete solidifies; S6: Retracting the molding template: the sealing end plate (5) is removed, and then the advancing and retreating unit (8) applies force to the outer molding template (3) through the telescopic diagonal support (7), so that the outer molding template (3) retreats, and at the same time the inner driving unit (9) directly applies force to the inner molding template (4), so that the inner molding template (4) retreats; S7: System sliding: Apply force to the support seat (2) so that the support seat (2) slides along the track of the slide track (1), and drives the outer forming template (3) and the inner forming template (4) to slide to the next construction position, and repeat steps S4-S6 until the construction of the double-sided wall is completed.
Citation Information
Patent Citations
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