An automatic cutting device for black material at the gate
By designing the loading and unloading components, shearing components and blowing mechanism of automatic shearing gate black material equipment, the problem of low automation of existing equipment is solved, the shearing efficiency and cleaning effect of gate black material is improved, and the high quality of high quality is achieved Automated gate black material treatment.
Patent Information
- Application Number
- CN202411568045.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-11-05
AI Technical Summary
The existing gate black material shearing equipment is not very automated, resulting in insufficiency of gate black material shearing of injection molded parts.
An automatic shearing gate black material equipment is designed, including loading and unloading components, shearing components and blowing mechanisms. The loading and unloading components assist in rapid shearing. The clamping mechanism and shearing mechanism of the shearing components are completed by a power source. Work on both sides and clean up debris through a blow drying mechanism to improve the degree of automation and shear efficiency.
The shearing efficiency of gate black material of injection molded parts is significantly improved, and the shearing efficiency of gate black material with high automation is achieved, energy saving, and the cleaning effect and loading and unloading efficiency are improved through the blowing mechanism.
Smart Images

Figure CN119078120B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of injection molding processing, in particular to an automatic gate black material shearing device. Background Art
[0002] Injection molding technology is required in the production process of mobile phone screens, especially in the manufacture of plastic screens or screen protectors. Injection molding technology is a commonly used plastic processing method that uses an injection machine to inject molten plastic into a mold and form the desired product shape after cooling. Gate black material is a kind of waste generated during the injection molding process, mainly from the gate part. The gate is a channel connecting the injection molding machine nozzle and the mold cavity, which is used to inject molten plastic into the mold cavity. During the injection molding process, some plastic will remain in the gate part. This part of the plastic often presents a black or dark appearance after molding, so it is called gate black material.
[0003] In order to improve the appearance quality and consistency of mobile phone screen injection molded parts, it is necessary to cut the gate of the injection molded parts after injection molding. For this purpose, people have developed gate black material cutting equipment. Gate black material cutting equipment usually refers to mechanical equipment used to automatically cut or remove excess gate parts on products during injection molding or other casting processes. These devices can significantly improve production efficiency and reduce manual operations.
[0004] The existing gate black material shearing equipment has the following problems: the automation level is not high, resulting in low efficiency of gate black material shearing for injection molded parts. Therefore, those skilled in the art provide an automatic gate black material shearing equipment to solve the problems raised in the above background technology. Summary of the invention
[0005] The object of the present invention is to provide an automatic gate black material shearing device with a high degree of automation, which can effectively improve the gate black material shearing efficiency of injection molded parts to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] An automatic shearing device for black material at a gate comprises a machine body, a chamber is provided inside the machine body, and upper and lower material assemblies are symmetrically arranged on both sides of the machine body, a shearing assembly is arranged at the lower part of the chamber, and a blower mechanism is arranged at the upper part of the chamber, and material guide grooves are provided on the inner walls on both sides of the chamber, and two material guide grooves correspond to two upper and lower material assemblies respectively;
[0008] The shearing assembly includes a support frame fixed at the lower part of the chamber, and a support plate is arranged above the support frame, clamping mechanisms are fixedly connected to both sides of the top end surface of the support plate, a shearing mechanism is arranged between the two clamping mechanisms, and the bottom end surface of the support frame is fixedly connected to two parallel first cylinders, and the output shaft of the first cylinder passes through the support frame and is fixedly connected to a connecting rod, the top end of the connecting rod is fixedly connected to the support plate, two parallel supporting plates are arranged above the support plate, and two parallel support arms are fixedly connected between the bottom end surface of the supporting plate and the top end surface of the support frame.
[0009] As a further solution of the present invention: the shearing mechanism specifically includes: a movable groove opened on the top surface of the support plate, baffles are symmetrically fixedly connected to the positions near the edges on both sides of the top surface of the support plate, and a slide rail is fixedly connected to the top surface of the support plate below the baffle, a slider is movably connected to the top of the slide rail, and a vertical plate is fixedly connected to the side of the slider facing the movable groove, a cutter head is fixedly connected to the top of one side of the vertical plate, a second cylinder is fixedly connected to the bottom end surface of the support plate, and a connecting block is fixedly connected to the output shaft of the second cylinder, two symmetrical connecting plates are provided inside the movable groove, and the side surfaces of the connecting plates are fixedly connected to the corresponding vertical plates, and a connecting arm is provided between the connecting plate and the connecting block.
[0010] As a further solution of the present invention: the clamping mechanism specifically includes: a third cylinder fixed on the top surface of the support plate, T-blocks are fixedly connected on both sides of the top surface of the third cylinder, and ear plates are fixedly connected on the top of both side surfaces of the T-block, a clamping block is rotatably connected between the two ear plates, a diaphragm is fixedly connected to the top output shaft of the third cylinder, and the diaphragm is rotatably connected to one end of the clamping block.
[0011] As a further solution of the present invention: four vertical linear bearings distributed in a rectangular shape are embedded in the top surface of the support frame, each of the vertical linear bearings is movably connected with a vertical optical axis, and the top end of the vertical optical axis is fixedly connected to the support plate.
[0012] As a further solution of the present invention: the hair blowing mechanism specifically includes: an air storage chamber opened above the chamber, vertical linear guide rails are fixedly connected to the inner walls on both sides of the chamber below the air storage chamber, and the outer side surfaces of the vertical linear guide rails are movably connected to vertical linear motors, a strip lifting plate is fixedly connected between the two vertical linear motors, and vertical blowing heads and oblique blowing heads are embedded on both sides of the bottom end surface of the strip lifting plate, the vertical blowing heads and oblique blowing heads are connected to the air storage chamber through a hose, and an air inlet connected to the air storage chamber is opened on the top surface of the body, and the air inlet is connected to an external high-pressure air source.
[0013] As a further solution of the present invention: the loading and unloading components specifically include: a support table fixed on one side of the machine body, side panels are fixedly connected to the edge positions on both sides of the top surface of the support table, a conveying roller is movably connected between the two side panels, a pushing and pulling mechanism is provided in the middle position of the top surface of the support table, and a limit calibration mechanism is provided above the pushing and pulling mechanism.
[0014] As a further solution of the present invention: the limit calibration mechanism specifically includes: two horizontal plates located side by side above the support platform, the bottom of one end of the horizontal plate is fixedly connected to the limit slide, and the bottom of the other end of the horizontal plate is fixedly connected to the horizontal linear motor, the top end of the side plate is fixedly connected to the position corresponding to the limit slide, and the limit slide is movably connected to the limit shaft, the top end of the side plate is fixedly connected to the position corresponding to the horizontal linear motor, and the horizontal linear motor is movably connected to the horizontal linear guide, the bottom end surface of one of the horizontal plates is fixedly connected to a plurality of evenly distributed first gears along its length direction, the top end surface of the other horizontal plate is embedded with a fourth cylinder, and the bottom output shaft of the fourth cylinder passes through the corresponding horizontal plate and is fixedly connected to the strip plate, the bottom end surface of the strip plate is fixedly connected to a plurality of evenly distributed second gears along its length direction, and the length of the second gear is less than the length of the first gear.
[0015] As a further solution of the present invention: the pushing and pulling material mechanism specifically includes: a first rectangular plate fixed on the top surface of the support table, the first rectangular plate is fixedly connected to a second rectangular plate on one side close to the machine body, and the second rectangular plate is fixedly connected to the corresponding side plate, a notch matching the material guide groove is opened on the outer surface of the side plate above the second rectangular plate, and the bottom end surface of the second rectangular plate is fixedly connected to a driving motor, the top output shaft of the driving motor passes through the second rectangular plate and is fixedly connected to a driving wheel, the top surface of the first rectangular plate is rotatably connected to a driven wheel, and the driven wheel and the driving wheel are connected by a belt transmission, the outer side surface of the belt is fixedly connected to a transmission block, and the outer side surface of the transmission block is fixedly connected to a push-pull plate, a limit piece is provided between the push-pull plate and the side plate, and the edge positions on both sides of one side of the push-pull plate are fixedly connected to an L-shaped plate, and the top end of one side of the L-shaped plate is fixedly connected to a negative pressure suction head.
[0016] As a further solution of the present invention: the limit member specifically includes: two transverse linear bearings embedded in parallel on the side of the push-pull plate, each of the transverse linear bearings is internally movably connected with a transverse optical axis, and the two ends of the transverse optical axis are respectively fixedly connected to the two side plates.
[0017] As a further solution of the present invention: an observation box is fixedly connected to the side of the machine body above the loading and unloading components, and a switch door is movably connected to the outer side of the observation box.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The loading and unloading components and the shearing components provided in this application can assist the staff to quickly complete the shearing of the black material at the gate of the injection molded parts. The overall degree of automation is high, and the efficiency of shearing the black material at the gate of the injection molded parts can be effectively improved.
[0020] 2. The loading and unloading components and the shearing components of the present application can perform shearing work on both sides simultaneously, which can speed up the shearing speed without affecting the shearing effect. In addition, the clamping mechanism and the shearing mechanism of the shearing component both use one power source to complete the work on both sides, effectively saving energy.
[0021] 3. The blower mechanism provided in the present application can not only blow the debris generated during the shearing process of the gate black material to the bottom of the chamber, but also clean the debris contaminated on the shearing component from multiple directions by lifting and lowering, thereby improving the overall cleaning effect.
[0022] 4. The loading and unloading components provided in this application can effectively improve the loading and unloading efficiency of injection molded parts, making the loading and unloading of injection molded parts more automated, saving the time and energy of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of an automatic shearing gate black material equipment;
[0024] Figure 2 An internal view of a chamber in an automatic shear gate black material device;
[0025] Figure 3 It is a structural schematic diagram of the loading and unloading components in an automatic shearing gate black material equipment;
[0026] Figure 4 A side view of a support platform in an automatic shearing gate black material device;
[0027] Figure 5 It is a structural schematic diagram of a push-pull material mechanism in an automatic shearing gate black material equipment;
[0028] Figure 6 A side view of a shearing component in an automatic shearing device for black material at a gate;
[0029] Figure 7 It is a structural schematic diagram of a shearing component in an automatic shearing device for black material at a gate;
[0030] Figure 8 It is a structural schematic diagram of a shearing mechanism in an automatic shearing device for black material at a gate;
[0031] Fig. 9A side view of a support plate in an automatic shearing gate black material device;
[0032] Fig.10 The schematic diagram is a structural diagram of the clamping mechanism in an automatic shearing gate black material equipment.
[0033] In the figure: 1, machine body; 2, chamber; 3, support platform; 4, side plate; 5, conveying roller; 6, horizontal plate; 7, limit shaft rod; 8, limit slide; 9, horizontal linear guide rail; 10, horizontal linear motor; 11, fourth cylinder; 12, strip plate; 13, second gear rod; 14, first gear rod; 15, notch; 16, first rectangular plate; 17, second rectangular plate; 18, driving motor; 19, driving wheel; 20, driven wheel; 21, transmission block; 22, push-pull plate; 23, L-shaped plate; 24, negative pressure suction head; 25, horizontal optical axis; 26, belt; 27, air inlet; 28, air storage chamber; 29, vertical Linear guide; 30, vertical linear motor; 31, strip lifting plate; 32, vertical blowing head; 33, oblique blowing head; 34, material guide trough; 35, support frame; 36, support plate; 37, first cylinder; 38, connecting rod; 39, vertical linear bearing; 40, vertical optical axis; 41, support plate; 42, support arm; 43, baffle; 44, slide rail; 45, slider; 46, vertical plate; 47, moving groove; 48, second cylinder; 49, connecting block; 50, connecting plate; 51, connecting arm; 52, cutter head; 53, third cylinder; 54, T-block; 55, ear plate; 56, clamping block; 57, diaphragm. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] As mentioned in the background technology of the present application, it has been found through research that the existing gate black material shearing equipment has a low degree of automation, resulting in low efficiency in shearing the gate black material of injection molded parts and certain defects.
[0036] In order to solve the above-mentioned defects, the present application discloses an automatic shearing device for black material at the gate, which has a high degree of automation and can effectively improve the shearing efficiency of black material at the gate of injection molded parts.
[0037] The following will describe in detail how the solution of the present application solves the above technical problems in conjunction with the accompanying drawings.
[0038] See also Figures 1 to 10In an embodiment of the present invention, an automatic shearing gate black material equipment includes a body 1, a chamber 2 is opened inside the body 1, and upper and lower material assemblies are symmetrically arranged on both sides of the body 1, a shearing assembly is arranged at the lower part of the chamber 2, and a blower mechanism is arranged at the upper part of the chamber 2, and material guide grooves 34 are opened on the inner walls on both sides of the chamber 2, and the two material guide grooves 34 correspond to the two upper and lower material assemblies respectively; the shearing assembly includes a support frame 35 fixed at the lower part of the chamber 2, and a support plate 36 is arranged above the support frame 35, and clamping mechanisms are fixedly connected to both sides of the top surface of the support plate 36, and a shearing mechanism is arranged between the two clamping mechanisms, and the bottom end surface of the support frame 35 is fixedly connected to two parallel first cylinders 37, and the output shaft of the first cylinder 37 passes through the support frame 35 and is fixedly connected to a connecting rod 38, and the top end of the connecting rod 38 is fixedly connected to the support plate 36, and two parallel support plates 41 are arranged above the support plate 36, and two parallel support arms 42 are fixedly connected between the bottom end surface of the support plate 41 and the top surface of the support frame 35. The loading and unloading components and the cutting components provided in this application can assist the staff to quickly complete the cutting of the black material at the gate of the injection molded parts. The overall degree of automation is high, and the efficiency of cutting the black material at the gate of the injection molded parts can be effectively improved.
[0039] In this embodiment, the shearing mechanism specifically includes: a moving groove 47 opened on the top surface of the support plate 36, baffles 43 are symmetrically fixedly connected at positions near the edges on both sides of the top surface of the support plate 36, and a slide rail 44 is fixedly connected to the top surface of the support plate 36 below the baffle 43, a slider 45 is movably connected to the top of the slide rail 44, and a vertical plate 46 is fixedly connected to the side of the slider 45 facing the moving groove 47, a cutter head 52 is fixedly connected to the top of one side of the vertical plate 46, a second cylinder 48 is fixedly connected to the bottom surface of the support plate 36, and a connecting block 49 is fixedly connected to the output shaft of the second cylinder 48, two symmetrical connecting plates 50 are arranged inside the moving groove 47, and the side of the connecting plate 50 is fixedly connected to the corresponding vertical plate 46, and a connecting arm 51 is arranged between the connecting plate 50 and the connecting block 49. The loading and unloading assembly and the shearing assembly of the present application can perform shearing work on both sides synchronously, and accelerate the shearing speed without affecting the shearing effect. In addition, the shearing mechanism of the shearing assembly completes the work on both sides through a power source, which effectively saves energy.
[0040] In this embodiment, the clamping mechanism specifically includes: a third cylinder 53 fixed on the top surface of the support plate 36, T-blocks 54 are fixedly connected to both sides of the top surface of the third cylinder 53, and ear plates 55 are fixedly connected to the top of both side surfaces of the T-block 54, a clamping block 56 is rotatably connected between the two ear plates 55, a diaphragm 57 is fixedly connected to the top output shaft of the third cylinder 53, and the diaphragm 57 is rotatably connected to one end of the clamping block 56. The clamping mechanism can quickly clamp the injection molded parts on both sides.
[0041] In this embodiment, four vertical linear bearings 39 distributed in a rectangular shape are embedded on the top surface of the support frame 35, and a vertical optical axis 40 is movably connected inside each vertical linear bearing 39, and the top of the vertical optical axis 40 is fixedly connected to the support plate 36. The use of the vertical optical axis 40 and the vertical linear bearing 39 can effectively improve the stability of the support plate 36 when it is lifted up and down.
[0042] In this embodiment, the blower mechanism specifically includes: an air storage chamber 28 opened above the chamber 2, vertical linear guides 29 are fixedly connected to the inner walls of both sides of the chamber 2 below the air storage chamber 28, and the outer side of the vertical linear guide 29 is movably connected to a vertical linear motor 30, a strip lifting plate 31 is fixedly connected between the two vertical linear motors 30, and vertical blowing heads 32 and oblique blowing heads 33 are embedded on both sides of the bottom end surface of the strip lifting plate 31, and the vertical blowing heads 32 and oblique blowing heads 33 are connected to the air storage chamber 28 through a hose, and the top surface of the body 1 is provided with an air inlet 27 connected to the air storage chamber 28, and the air inlet 27 is connected to an external high-pressure air source. The blower mechanism set in this application can not only blow the debris generated during the shearing process of the gate black material to the bottom of the chamber 2, but also clean the debris contaminated on the shearing component from multiple directions by lifting and lowering, thereby improving the overall cleaning effect.
[0043] In this embodiment, the loading and unloading assembly specifically includes: a support platform 3 fixed on one side of the machine body 1, side plates 4 are fixedly connected to the edge positions on both sides of the top surface of the support platform 3, a conveying roller 5 is movably connected between the two side plates 4, a push-pull material mechanism is provided in the middle position of the top surface of the support platform 3, and a limit calibration mechanism is provided above the push-pull material mechanism. By setting the loading and unloading assembly, the loading and unloading efficiency of injection molded parts can be effectively improved, making the loading and unloading of injection molded parts more automated, saving the time and physical strength of the staff.
[0044] In this embodiment, the limit calibration mechanism specifically includes: two horizontal plates 6 located side by side above the support platform 3, the bottom of one end of the horizontal plate 6 is fixedly connected to the limit slide 8, and the bottom of the other end of the horizontal plate 6 is fixedly connected to the horizontal linear motor 10, the top end of the side plate 4 is fixedly connected to the position corresponding to the limit slide 8, and the limit slide 8 is movably connected to the limit shaft 7, the top end of the side plate 4 is fixedly connected to the position corresponding to the horizontal linear motor 10, and the horizontal linear motor 10 is movably connected to the horizontal linear guide 9, the bottom end surface of one horizontal plate 6 is fixedly connected to a plurality of evenly distributed first baffle rods 14 along its length direction, the top end surface of the other horizontal plate 6 is embedded with a fourth cylinder 11, and the bottom output shaft of the fourth cylinder 11 passes through the corresponding horizontal plate 6 and is fixedly connected to the strip plate 12, the bottom end surface of the strip plate 12 is fixedly connected to a plurality of evenly distributed second baffle rods 13 along its length direction, and the length of the second baffle rod 13 is less than the length of the first baffle rod 14. The limit calibration mechanism can calibrate the injection molded parts to be sheared to improve the shearing accuracy.
[0045] In this embodiment, the material pushing and pulling mechanism specifically includes: a first rectangular plate 16 fixed on the top surface of the support platform 3, a second rectangular plate 17 is fixedly connected to the side of the first rectangular plate 16 close to the body 1, and the second rectangular plate 17 is fixedly connected to the corresponding side plate 4, a notch 15 matching the material guide groove 34 is provided on the outer side surface of the side plate 4 above the second rectangular plate 17, and a driving motor 18 is fixedly connected to the bottom end surface of the second rectangular plate 17, the top output shaft of the driving motor 18 passes through the second rectangular plate 17 and is fixedly connected to a driving wheel 19, the top surface of the first rectangular plate 16 is rotatably connected to a driven wheel 20, and the driven wheel 20 and the driving wheel 19 are connected by a belt 26, the outer side surface of the belt 26 is fixedly connected to a transmission block 21, and the outer side surface of the transmission block 21 is fixedly connected to a push-pull plate 22, a limit piece is provided between the push-pull plate 22 and the side plate 4, and the edge positions on both sides of one side of the push-pull plate 22 are fixedly connected to an L-shaped plate 23, and the top of one side of the L-shaped plate 23 is fixedly connected to a negative pressure suction head 24. The push-pull mechanism can effectively deliver the injection molded part to be sheared into the chamber 2 or pull it out from the chamber 2 quickly and stably.
[0046] In this embodiment, the position limiting member specifically includes: two transverse linear bearings embedded in parallel on the side of the push-pull plate 22, each transverse linear bearing is movably connected with a transverse optical axis 25 inside, and the two ends of the transverse optical axis 25 are respectively fixedly connected to the two side plates 4. The position limiting member can improve the stability of the push-pull plate 22 moving left and right.
[0047] In this embodiment, an observation box is fixedly connected to the side of the machine body 1 above the loading and unloading assembly, and a switch door is movably connected to the outer side of the observation box. The observation box is convenient for the staff to check the loading and unloading situation, and the switch door is convenient for the staff to take out the cut injection molded parts.
[0048] The working principle of the present invention is: when in use, first, two mobile phone screen injection molded parts to be sheared are placed on the conveying rollers 5 of the two loading and unloading assemblies respectively, and during the placing process, the gate of the injection molded part is facing the chamber 2. Subsequently, the conveying roller 5 operates to convey the injection molded part forward until the injection molded part is blocked by the first baffle 14, and then the transverse linear motor 10 operates to move along the transverse linear guide 9. During the process, the limiting shaft 7 and the limiting slide 8 are relatively displaced, and the fourth cylinder 11 operates to extend the output shaft to make the strip plate 12 descend, and the second baffle 13 on the strip plate 12 follows the descent, and as the second baffle 13 moves toward the first baffle 14, the injection molded part is pushed to the middle position by the second baffle 13 to complete the centering alignment. It should be noted that the position of the horizontal plate 6 on the first baffle 14 can be adjusted according to the size of the injection molded part to be sheared, and the adjustment is completed by the corresponding transverse linear motor 10 and the transverse linear guide 9.
[0049] After the injection molded part is centered, the driving motor 18 of the push-pull mechanism drives the active wheel 19 to rotate. The active wheel 19 and the driven wheel 20 are connected by a belt 26, so the driven wheel 20 also rotates. During the process, the transmission block 21 on the belt 26 moves along and drives the push-pull plate 22 to move toward the notch 15. The transverse linear bearing and the transverse optical axis 25 are relatively displaced, and the L-shaped plate 23 on the push-pull plate 22 is adsorbed and connected to the injection molded part through the negative pressure suction head 24. As the push-pull plate 22 moves, the L-shaped plate 23 pushes the injection molded part in a direction perpendicular to the forward direction of the conveying roller 5 until the injection molded part passes through the notch 15 and the guide groove 34 and enters the chamber 2.
[0050] After the injection molded part enters the chamber 2, the first thing that contacts the injection molded part is the support plate 41 of the shearing assembly. The injection molded part is supported by the support plate 41 and continues to be pushed forward by the push-pull plate 22 until the injection molded part hits the T-block 54 of the clamping mechanism. Next, the third cylinder 53 of the clamping mechanism runs and extends the output shaft, driving the diaphragm 57 to rise, and the clamping block 56, which is rotatably connected to the diaphragm 57, undergoes relative displacement and rotates around the ear plate 55, so that the clamping block 56 is pressed down toward one end of the injection molded part to complete the clamping. It should be noted that the overall height of the clamping mechanism can be adaptively adjusted according to the different thicknesses of the injection molded parts of the mobile phone screen. The specific adjustment process is that the first cylinder 37 runs to drive the connecting rod 38 to rise and fall, and then drives the support plate 36 to rise and fall, and the clamping mechanism on the support plate 36 also follows the rise and fall.
[0051] After the injection molded part is clamped, the second cylinder 48 of the shearing mechanism runs to extend the output shaft, so that the connecting block 49 moves forward. During the process, the connecting block 49 drives the connecting plate 50 to move in the moving groove 47 through the connecting arm 51, and the connecting plate 50 drives the vertical plate 46 to move. The cutter head 52 on the vertical plate 46 moves and shears the black material at the gate of the injection molded part. Subsequently, the blower mechanism starts operating, and an external high-pressure air source enters the air storage chamber 28 through the air inlet 27 to store energy. The stored energy airflow is delivered to the vertical blower head 32 and the oblique blower head 33 through a hose. The vertical blower head 32 and the oblique blower head 33 blow out airflow downward to clean the injection molded parts and the shearing components. During the process, the vertical linear motor 30 moves slowly downward along the vertical linear guide rail 29, and the vertical blower head 32 and the oblique blower head 33 on the strip lifting plate 31 also move downward with it, which can not only improve the intensity of the airflow sprayed on the surface of the injection molded parts and the shearing components, but also can change the height of the oblique blower head 33 to perform multi-directional cleaning of debris contaminated on the shearing components.
[0052] After the injection molded part and the shearing assembly are cleaned, the third cylinder 53 of the clamping mechanism runs in the reverse direction to release the injection molded part, and the driving motor 18 of the push-pull mechanism also runs in the reverse direction, and cooperates with the adsorption force of the negative pressure suction head 24 to pull the injection molded part from the chamber 2 back to the conveying roller 5. The staff can take out the injection molded part by opening and closing the door. The present application can assist the staff to quickly complete the shearing of the black material at the gate of the injection molded part by setting the loading and unloading assembly and the shearing assembly. The overall degree of automation is high, and the efficiency of shearing the black material at the gate of the injection molded part can be effectively improved. In addition, the loading and unloading assembly and the shearing assembly can perform the shearing work on both sides synchronously, and the shearing speed can be accelerated without affecting the shearing effect. In addition, the shearing mechanism of the shearing assembly completes the work on both sides through one power source, which effectively saves energy.
[0053] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0054] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic shearing gate black material equipment, characterized in that: The machine comprises a body (1), a chamber (2) is provided inside the body (1), and loading and unloading assemblies are symmetrically arranged on two side surfaces of the body (1), a material shearing assembly is provided at the lower part of the chamber (2), and a blower mechanism is provided at the upper part of the chamber (2), and material guide grooves (34) are provided on the inner walls on both sides of the chamber (2), and the two material guide grooves (34) correspond to two loading and unloading assemblies respectively; The shearing assembly comprises a support frame (35) fixed at the lower part of the chamber (2), and a support plate (36) is arranged above the support frame (35), clamping mechanisms are fixedly connected to both sides of the top end surface of the support plate (36), and a shearing mechanism is arranged between the two clamping mechanisms, and the bottom end surface of the support frame (35) is fixedly connected to two parallel first cylinders (37), and the output shaft of the first cylinder (37) passes through the support frame (35) and is fixedly connected to a connecting rod (38), the top end of the connecting rod (38) is fixedly connected to the support plate (36), and two parallel supporting plates (41) are arranged above the support plate (36), and two parallel supporting arms (42) are fixedly connected between the bottom end surface of the supporting plate (41) and the top end surface of the support frame (35); The loading and unloading assembly specifically comprises: a support platform (3) fixed to one side of the machine body (1), side panels (4) are fixedly connected to the edge positions on both sides of the top surface of the support platform (3), a conveying roller (5) is movably connected between the two side panels (4), a pushing and pulling material mechanism is provided in the middle position of the top surface of the support platform (3), and a limit calibration mechanism is provided above the pushing and pulling material mechanism; The limit calibration mechanism specifically comprises: two horizontal plates (6) located in parallel above the support platform (3), the bottom of one end of the horizontal plate (6) is fixedly connected to a limit slide (8), and the bottom of the other end of the horizontal plate (6) is fixedly connected to a horizontal linear motor (10), the top end of the side plate (4) is fixedly connected to a limit shaft rod (7) at a position corresponding to the limit slide (8), and the limit slide (8) is movably connected to the limit shaft rod (7), the top end of the side plate (4) is fixedly connected to a horizontal linear guide rail (9) at a position corresponding to the horizontal linear motor (10), and the horizontal linear motor (10) is movably connected to the transverse linear guide rail (9), the bottom end surface of one of the transverse plates (6) is fixedly connected to a plurality of evenly distributed first baffle rods (14) along its length direction, the top end surface of the other transverse plate (6) is embedded with a fourth cylinder (11), and the bottom output shaft of the fourth cylinder (11) passes through the corresponding transverse plate (6) and is fixedly connected to a strip plate (12), the bottom end surface of the strip plate (12) is fixedly connected to a plurality of evenly distributed second baffle rods (13) along its length direction, and the length of the second baffle rods (13) is less than the length of the first baffle rods (14); The material pushing and pulling mechanism specifically comprises: a first rectangular plate (16) fixed on the top surface of the support platform (3); a second rectangular plate (17) is fixedly connected to a side of the first rectangular plate (16) close to the machine body (1); the second rectangular plate (17) is fixedly connected to a corresponding side plate (4); a notch (15) matching the material guide groove (34) is provided on the outer surface of the side plate (4) above the second rectangular plate (17); a driving motor (18) is fixedly connected to the bottom surface of the second rectangular plate (17); a top output shaft of the driving motor (18) passes through the second rectangular plate (17) and is fixedly connected to the side plate (4); A driving wheel (19) is connected, the top end surface of the first rectangular plate (16) is rotatably connected to a driven wheel (20), and the driven wheel (20) and the driving wheel (19) are connected by a belt (26), the outer side surface of the belt (26) is fixedly connected to a transmission block (21), and the outer side surface of the transmission block (21) is fixedly connected to a push-pull plate (22), a limiter is provided between the push-pull plate (22) and the side plate (4), and both side edges of one side of the push-pull plate (22) are fixedly connected to an L-shaped plate (23), and the top end of one side of the L-shaped plate (23) is fixedly connected to a negative pressure suction head (24).
2. The automatic shearing gate black material equipment according to claim 1 is characterized in that: The shearing mechanism specifically comprises: a movable groove (47) provided on the top surface of the support plate (36); baffles (43) are symmetrically fixedly connected at positions near the edges of both sides of the top surface of the support plate (36); a slide rail (44) is fixedly connected to the top surface of the support plate (36) below the baffle (43); a slider (45) is movably connected to the top of the slide rail (44); a vertical plate (46) is fixedly connected to the side of the slider (45) facing the movable groove (47); a cutter head (52) is fixedly connected to the top of one side of the vertical plate (46); a second cylinder (48) is fixedly connected to the bottom surface of the support plate (36); and a connecting block (49) is fixedly connected to the output shaft of the second cylinder (48); two symmetrical connecting plates (50) are arranged inside the movable groove (47); the side surfaces of the connecting plates (50) are fixedly connected to the corresponding vertical plates (46); and a connecting arm (51) is arranged between the connecting plate (50) and the connecting block (49).
3. The automatic shearing gate black material equipment according to claim 1 or 2, characterized in that: The clamping mechanism specifically comprises: a third cylinder (53) fixed on the top end surface of the support plate (36); T-shaped blocks (54) are fixedly connected to both sides of the top end surface of the third cylinder (53); and ear plates (55) are fixedly connected to the top ends of both side surfaces of the T-shaped block (54); a clamping block (56) is rotatably connected between the two ear plates (55); a diaphragm (57) is fixedly connected to the top output shaft of the third cylinder (53); and the diaphragm (57) is rotatably connected to one end of the clamping block (56).
4. The automatic shearing gate black material equipment according to claim 3 is characterized in that: Four vertical linear bearings (39) distributed in a rectangular shape are embedded in the top surface of the support frame (35), each of the vertical linear bearings (39) is movably connected to a vertical optical axis (40) inside, and the top end of the vertical optical axis (40) is fixedly connected to the support plate (36).
5. The automatic shearing gate black material equipment according to claim 4 is characterized in that: The hair blowing mechanism specifically comprises: an air storage chamber (28) provided above the chamber (2); vertical linear guide rails (29) are fixedly connected to the inner walls on both sides of the chamber (2) below the air storage chamber (28); and a vertical linear motor (30) is movably connected to the outer side surface of the vertical linear guide rail (29); a strip lifting plate (31) is fixedly connected between the two vertical linear motors (30); and a vertical blowing head (32) and an oblique blowing head (33) are embedded on both sides of the bottom end surface of the strip lifting plate (31); the vertical blowing head (32) and the oblique blowing head (33) are both connected to the air storage chamber (28) through a hose; and an air inlet (27) connected to the air storage chamber (28) is provided on the top surface of the machine body (1), and the air inlet (27) is connected to an external high-pressure air source.
6. The automatic shearing gate black material equipment according to claim 1 is characterized in that: The limiting member specifically comprises: two transverse linear bearings embedded in parallel on the side of the push-pull plate (22), each of the transverse linear bearings being movably connected to a transverse optical axis (25) inside, and the two ends of the transverse optical axis (25) are respectively fixedly connected to the two side plates (4).
7. The automatic shearing gate black material equipment according to claim 1 is characterized in that: An observation box is fixedly connected to the side of the machine body (1) above the loading and unloading assembly, and a switch door is movably connected to the outer side of the observation box.
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