Plate cutting device for building construction

By designing a hexagonal prism rotor frame and a plate cutting device for clamping, adsorption and separation mechanisms in construction, the problem of low automation in the prior art is solved, and automatic disengagement and continuous cutting of circular components and substrate waste is realized. , improves cutting efficiency.

CN119115260AActive Publication Date: 2024-12-13JIANGSU SHENGDA CONSTR ENG CO LTD
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Patent Information

Application Number
CN202411597902.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2024-12-13
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

In existing construction, the automation of the plate cutting method is low, and continuous cutting cannot be achieved, which affects efficiency, especially when cutting a large number of circular components.

Method used

A plate cutting device including a hexagonal prism rotating frame, a clamping mechanism, an adsorption mechanism and a separation mechanism is designed. Through the 60-degree rotation of the rotating frame and the cooperation of the clamping, adsorption and separation mechanism, the automatic clamping of the substrate is realized. Automatic disengagement of cutting and scrap.

Benefits of technology

Automatic disengagement of circular components and substrate waste is realized, and continuous cutting is supported, improving cutting efficiency.

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Abstract

The invention belongs to the technical field of plate processing equipment, and discloses a plate cutting device for building construction, which comprises a shell, a conveyor belt and a laser cutting head, and further comprises a rotating frame, a plurality of cutting heads, a plurality of cutting heads and a plurality of cutting heads, the clamping mechanism comprises two clamping rods for clamping the base plate, and a sliding block is installed below the clamping rods; the adsorption mechanism comprises a suction cup used for adsorbing the substrate; the separating mechanism comprises a rotating plate, and a second round rod is installed on the side, away from the sliding block, of the rotating plate. By means of the hexagonal prism type rotating frame, the circular plate component cutting device is divided into the feeding area, the cutting area, the waste recycling area and the plate collecting area in the rotating direction of the rotating frame, and continuous cutting of a circular plate component and automatic separation of the circular component and base plate waste after cutting can be achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of plate processing, in particular to a plate cutting device for building construction. Background Art

[0002] In the construction industry, it is often necessary to process plates into various shapes for use as building components, among which circular components are a very common shape. The existing cutting method is: first measure and draw a line on the substrate, then place the substrate on the cutting device, make the cutting knife face the line and then push the cutting knife to cut; after cutting, the circular components need to be manually removed from the substrate waste, and the degree of automation is low; and when a large number of circular components need to be cut, continuous cutting cannot be performed, affecting the cutting efficiency. Based on solving the above problems, we propose a plate cutting device for construction. Summary of the invention

[0003] The object of the present invention is to provide a plate cutting device for building construction, which can realize automatic separation of circular components and base plate waste after cutting and can also perform continuous cutting.

[0004] To achieve the above object, the present invention provides the following technical solution: a plate cutting device for construction, comprising a housing, and further comprising: A rotating frame is rotatably arranged inside the shell. The rotating frame has six faces. The rotating frame rotates 60 degrees each time. A loading area, a cutting area, a waste recovery area, and a plate collection area are arranged in sequence along the rotating direction of the rotating frame. A conveyor belt, the two ends of which are respectively located at the feed port of the housing and the loading area of ​​the rotating frame, and are used to transport the substrate to the upper end of the rotating frame; A clamping mechanism is used to clamp the substrate. The clamping mechanism includes a baffle plate arranged on the surface of the rotating frame and two clamping rods located on both sides of the substrate and capable of clamping the substrate. A slider for driving the clamping rod to move is fixed below the clamping rod. The adsorption mechanism is arranged between two clamping rods inside the rotating frame, and includes a suction cup for adsorbing the substrate; A laser cutting head is disposed in a cutting area inside the housing and is used to cut the substrate; The separation mechanism is arranged inside the rotating frame and includes a rotating plate. A second round rod for lifting the cut part of the substrate is installed on the inner side of the rotating plate. When the slider moves inward, it can squeeze the rotating plate, so that the rotating plate drives the second round rod to be retracted into the interior of the rotating frame.

[0005] Preferably, second support plates are symmetrically installed at both ends of the rotating frame, a first round rod is fixedly installed at the center position of the second support plate, both ends of the first round rod are rotatably installed on the outer shell, a first servo motor is installed on the outer wall of the outer shell, the output shaft of the first servo motor passes through the outer shell and is fixedly connected to the first round rod, and an electric push rod for pushing the slider to move is also fixed on the second support plate.

[0006] Preferably, a first support plate is installed on the inner wall of the shell, a mechanical arm is installed on the side of the first support plate facing the rotating frame, and the mechanical arm is fixedly connected to the laser cutting head.

[0007] Preferably, a second electric telescopic rod is symmetrically mounted on the outer wall of the baffle, and the second electric telescopic rod is fixedly mounted on the rotating frame.

[0008] Preferably, the clamping mechanism further comprises a plurality of first sliding grooves formed on the outer wall of the rotating frame, and the clamping rod is slidably mounted in the first sliding grooves.

[0009] Preferably, the adsorption mechanism further includes an electric vacuum pump, which corresponds one-to-one to the suction cup and is connected to the suction cup.

[0010] Preferably, the separation mechanism also includes a plurality of springs, the springs are fixedly connected to the rotating plate, a fixing frame is installed on the side of the spring away from the rotating plate, the fixing frame is installed on the inner wall of the rotating frame, and a fixing block is rotatably installed on the side of the rotating plate away from the second round rod, and the fixing block is installed on the rotating frame.

[0011] Preferably, a second slide groove is provided on the side of the rotating plate away from the fixed block, a third round rod is slidably installed on the inner wall of the second slide groove, the outer wall of the third round rod is fixedly connected to the second round rod, and a ball is rotatably installed on the side of the second round rod away from the third round rod.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses a hexagonal turret, which is divided into a loading area, a cutting area, a waste recovery area, and a plate collection area along the rotation direction of the turret, so as to realize continuous cutting of circular plate components; Second, the present invention sets a clamping mechanism. When the substrate falls on the rotating frame, the first servo motor rotates to drive the first round rod to rotate. The first round rod drives the rotating frame to rotate 60 degrees through the second supporting plate. During this process, the substrate is tilted and tightly abuts against the baffle. At the same time, the electric push rods on both sides push the slider to move inward, driving the clamping rod to move toward one side of the substrate in the first slide groove, and the substrate is clamped by the clamping plates on both sides. 3. The present invention sets a separation mechanism. When the rotating frame rotates so that the cut substrate is located in the waste recovery area, the electric push rod drives the slider to retract to both sides, and the slider drives the clamping rod to move to both sides so that the clamping rod no longer clamps the substrate. At the same time, the slider no longer squeezes the rotating plate when moving to both sides, and the spring extends out. The rotating plate drives the third round rod to move upward through the second sliding groove, and the third round rod drives the ball to rise through the second round rod and extends out of the rotating frame, so that the cut part of the substrate is away from the surface of the rotating frame, and the circular component continues to be adsorbed by the suction cup and will not fall off. This structure realizes the automatic separation of the circular component and the substrate waste after cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the interior of the housing of the present invention; Figure 3 It is a schematic diagram of the rotating frame of the present invention; Figure 4 for Figure 3 Partial cross-sectional view; Figure 5 for Figure 4 Schematic diagram from another perspective; Figure 6 for Figure 4 Section view.

[0014] In the figure: 1, housing; 3, first servo motor; 4, control panel; 5, conveyor belt; 6, second servo motor; 7, first support plate; 8, laser cutting head; 9, mechanical arm; 12, first round rod; 13, second support plate; 14, rotating frame; 15, substrate; 16, baffle; 17, second electric telescopic rod; 100, clamping mechanism; 200, separation mechanism; 300, adsorption mechanism; 101, clamping rod; 102, slider; 103, first slide groove; 104, electric push rod; 201, fixed block; 202, rotating plate; 203, fixed frame; 204, spring; 205, second round rod; 206, ball; 207, second slide groove; 208, third round rod; 301, suction cup; 302, electric vacuum pump. DETAILED DESCRIPTION

[0015] See also Figures 1 to 6 The present invention provides a technical solution: a plate cutting device for construction, comprising a housing 1, a conveyor belt 5 and a laser cutting head 8 located inside the housing 1, and further comprising: The rotating frame 14 is rotatably disposed inside the housing 1. The rotating frame 14 has six faces, each of which is fixedly mounted with a baffle 16 for limiting the position of the substrate 15. The rotating frame 14 rotates 60 degrees each time. The clamping mechanism 100 is arranged on one side of the baffle 16 and includes two symmetrically slidably arranged clamping rods 101 for positioning the substrate 15. A slider 102 is fixed below the clamping rod 101 for driving the clamping rod 101 to move. The adsorption mechanism 300 is disposed between the two clamping rods 101 and includes a suction cup 301 for adsorbing the substrate 15; The separation mechanism 200 is arranged inside the rotating frame 14, and includes a rotating plate 202. A second round rod 205 for lifting the cut part of the substrate 15 is installed on the inner side of the rotating plate 202. When the slider 102 moves inward, it can squeeze the rotating plate 202, so that the rotating plate 202 drives the second round rod 205 to retract into the interior of the rotating frame 14.

[0016] Further, such as Figure 2 As shown, second support plates 13 are symmetrically installed at both ends of the rotating frame 14, a first round rod 12 is fixedly installed at the center position of the second support plate 13, both ends of the first round rod 12 are rotatably installed on the outer shell 1, a first servo motor 3 is installed on the outer wall of the outer shell 1, the output shaft of the first servo motor 3 passes through the outer shell 1 and is fixedly connected to the first round rod 12, and an electric push rod 104 for pushing the slider 102 to move is also fixed on the second support plate 13.

[0017] The first servo motor 3 rotates to drive the first round rod 12 to rotate, and the first round rod 12 drives the rotating frame 14 to rotate through the second supporting plate 13; Further, such as Figure 2 As shown, a first support plate 7 is installed on the inner wall of the housing 1, a mechanical arm 9 is installed on the side of the first support plate 7 facing the rotating frame 14, the mechanical arm 9 is fixedly connected to the laser cutting head 8, and a second servo motor 6 is installed on the outer wall of the housing 1, and the output shaft of the second servo motor 6 is fixedly connected to the driving shaft of the conveyor belt 5; The robot arm 9 drives the laser cutting head 8 to perform rotary cutting on the substrate 15; Further, such as Figure 3 As shown, the outer wall of the baffle 16 is symmetrically mounted with a second electric telescopic rod 17, and the second electric telescopic rod 17 is fixedly mounted on the rotating frame 14; The second electric telescopic rod 17 drives the baffle 16 to move, so as to block substrates 15 of different diameters; Further, such as Figure 4 As shown, the clamping mechanism 100 further includes a plurality of first slide grooves 103 provided on the outer wall of the rotating frame 14, and the clamping rod 101 is slidably installed in the first slide grooves 103; Further, such as Figure 3As shown, the adsorption mechanism 300 further includes a plurality of electric vacuum pumps 302, the electric vacuum pumps 302 are connected to the suction cup 301, and the electric vacuum pumps 302 are fixedly connected to the first round rod 12; The electric vacuum pump 302 can adsorb the substrate 15 through the suction cup 301; Further, such as Figure 5 , Figure 6 As shown, the separation mechanism 200 also includes a plurality of springs 204, the springs 204 are fixedly connected to the rotating plate 202, a fixing frame 203 is installed on the side of the spring 204 away from the rotating plate 202, the fixing frame 203 is installed on the inner wall of the rotating frame 14, a fixing block 201 is rotatably installed on the side of the rotating plate 202 away from the second round rod 205, the fixing block 201 is installed on the rotating frame 14, a second slide groove 207 is provided on the side of the rotating plate 202 away from the fixing block 201, a third round rod 208 is slidably installed on the inner wall of the second slide groove 207, the outer wall of the third round rod 208 is fixedly connected to the second round rod 205, and a ball 206 is rotatably installed on the side of the second round rod 205 away from the third round rod 208; The rotating plate 202 rotates with the fixed block 201 as the center and compresses the spring 204. The rotating plate 202 drives the third round rod 208 to move downward through the second sliding groove 207. The third round rod 208 drives the ball 206 to descend through the second round rod 205 and retract into the rotating frame 14. When the spring 204 extends, the rotating plate 202 drives the third round rod 208 to move upward through the second sliding groove 207 , and the third round rod 208 drives the ball 206 to rise through the second round rod 205 and extend out of the rotating frame 14 .

[0018] A continuous processing method for a circular plate member comprises the following steps: Step 1: After connecting the external power supply and the air pump, set the relevant parameters through the control panel 4, place the substrate 15 on the conveyor belt 5, the second servo motor 6 rotates to drive the conveyor belt 5 to rotate, and the conveyor belt 5 drives the substrate 15 to move toward the rotating frame 14. When the substrate 15 is located above the rotating frame 14, one side of the substrate 15 first falls onto the rotating frame 14 and is then blocked by the baffle 16; Step 2: When the substrate 15 falls onto the rotating frame 14, the first servo motor 3 rotates, driving the first round rod 12 to rotate, and the first round rod 12 drives the rotating frame 14 to rotate 60 degrees through the second support plate 13. During this process, the substrate 15 is tilted and tightly abuts against the baffle 16. At the same time, the electric push rods 104 on both sides push the slider 102 to move inward, driving the clamping rod 101 to move in the first slide groove 103 toward the side of the substrate 15, and the substrate 15 is clamped by the clamping plates 101 on both sides; The slider 102 moves and squeezes the rotating plate 202. The rotating plate 202 rotates with the fixed block 201 as the center and compresses the spring 204. The rotating plate 202 drives the third round rod 208 to move downward through the second slide groove 207. The third round rod 208 drives the ball 206 to descend through the second round rod 205 and retract into the rotating frame 14, so that the substrate 15 is closely attached to the surface of the rotating frame 14. At the same time, the electric vacuum pump 302 works to adsorb the clamped substrate 15 through the suction cup 301. Step 3: After the suction cup 301 adsorbs the substrate 15, the substrate 15 on the rotating frame 14 faces the laser cutting head 8, and the robot arm 9 drives the laser cutting head 8 to perform rotary cutting on the substrate 15; Step 4: The substrate 15 after peeling is driven by the rotating frame 14 to rotate 60 degrees again, and at the same time, the electric push rod 104 drives the slider 102 to retract to both sides, and the slider 102 drives the clamping rod 101 to move to both sides so that the clamping rod 101 no longer clamps the substrate 15. At the same time, when the slider 102 moves to both sides, it no longer squeezes the rotating plate 202, and the spring 204 extends out. The rotating plate 202 drives the third round rod 208 to move upward through the second sliding groove 207. The third round rod 208 drives the ball 206 to rise through the second round rod 205 and extends out of the rotating frame 14, so that the cut part of the substrate 15 is away from the surface of the rotating frame 14, and the circular component and the substrate waste are automatically separated after cutting; Step 5: After the rotating frame 14 rotates 60 degrees again, the suction cup 301 no longer absorbs the central part of the substrate 15, and the substrate 15 that has been peeled will fall naturally, thereby completing the sorting of the substrate waste and the peeled circular components.

[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A plate cutting device for construction, comprising a housing (1), characterized in that: Also includes: A rotating frame (14) is rotatably arranged inside the housing (1), the rotating frame (14) having a total of six faces, the rotating frame (14) rotates 60 degrees each time, and a loading area, a cutting area, a waste material recovery area, and a plate material collection area are sequentially arranged along the rotation direction of the rotating frame (14); A conveyor belt (5), the two ends of which are respectively located at the feed port of the housing (1) and the loading area of ​​the rotating frame (14), and are used to transport the substrate (15) to the upper end of the rotating frame (14); A clamping mechanism (100) for clamping the substrate (15), the clamping mechanism (100) comprising a baffle (16) disposed on the surface of the rotating frame (14) and two clamping rods (101) located on both sides of the substrate (15) and capable of clamping the substrate (15), wherein a slider (102) for driving the clamping rod (101) to move is fixed below the clamping rod (101); An adsorption mechanism (300) is arranged between two clamping rods (101) inside the rotating frame (14), and comprises a suction cup (301) for adsorbing the substrate (15); A laser cutting head (8) is arranged in a cutting area inside the housing (1) and is used to cut the substrate (15); The separation mechanism (200) is arranged inside the rotating frame (14), and comprises a rotating plate (202). A second round rod (205) for lifting the cut portion of the substrate (15) is installed on the inner side of the rotating plate (202). When the slider (102) moves inward, it can press the rotating plate (202), so that the rotating plate (202) drives the second round rod (205) to be retracted into the interior of the rotating frame (14).

2. A plate cutting device for construction according to claim 1, characterized in that: Second support plates (13) are symmetrically mounted at both ends of the rotating frame (14); a first round rod (12) is fixedly mounted at the center of the second support plate (13); both ends of the first round rod (12) are rotatably mounted on the housing (1); a first servo motor (3) is mounted on the outer wall of the housing (1); an output shaft of the first servo motor (3) passes through the housing (1) and is fixedly connected to the first round rod (12); and an electric push rod (104) for pushing the slider (102) to move is also fixed on the second support plate (13).

3. A plate cutting device for construction according to claim 1, characterized in that: A first support plate (7) is installed on the inner wall of the housing (1); a mechanical arm (9) is installed on the side of the first support plate (7) facing the rotating frame (14); the mechanical arm (9) is fixedly connected to the laser cutting head (8).

4. A plate cutting device for construction according to claim 1, characterized in that: A second electric telescopic rod (17) is symmetrically mounted on the outer wall of the baffle (16), and the second electric telescopic rod (17) is fixedly mounted on the rotating frame (14).

5. A plate cutting device for construction according to claim 1, characterized in that: The clamping mechanism (100) further comprises a plurality of first sliding grooves (103) formed on the outer wall of the rotating frame (14), and the clamping rod (101) is slidably mounted in the first sliding grooves (103).

6. A plate cutting device for construction according to claim 1, characterized in that: The adsorption mechanism (300) further comprises an electric vacuum pump (302), wherein the electric vacuum pump (302) corresponds one-to-one with the suction cup (301) and is in communication with the suction cup (301).

7. A plate cutting device for construction according to claim 1, characterized in that: The separation mechanism (200) further comprises a plurality of springs (204), wherein the springs (204) are fixedly connected to the rotating plate (202); a fixing frame (203) is mounted on a side of the spring (204) away from the rotating plate (202); the fixing frame (203) is mounted on an inner wall of the rotating frame (14); a fixing block (201) is rotatably mounted on a side of the rotating plate (202) away from the second round rod (205); and the fixing block (201) is mounted on the rotating frame (14).

8. A plate cutting device for construction according to claim 7, characterized in that: A second slide groove (207) is provided on a side of the rotating plate (202) away from the fixed block (201); a third round rod (208) is slidably mounted on the inner wall of the second slide groove (207); an outer wall of the third round rod (208) is fixedly connected to the second round rod (205); and a ball bearing (206) is rotatably mounted on a side of the second round rod (205) away from the third round rod (208).

Citation Information

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