Sandbag rapid filling device for flood-fighting and emergency rescues
By designing a sandbag quick loading device and using an electric on-off device and an intelligent detection system, the sandbags are automatically and mechanized loading is solved, and the traditional loading efficiency is improved and the efficiency and accuracy of emergency rescue and disaster relief are improved.
Patent Information
- Application Number
- CN202411711024.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2024-12-27
AI Technical Summary
Traditional sandbag loading methods are inefficient, manual loading is time-consuming and labor-intensive, making it difficult to complete a large number of sandbags in a short period of time, affecting the efficiency of emergency rescue and disaster relief.
Design a sandbag quick loading device, including a base, sand bucket and loading unit, adopts an electric on-off device and an intelligent detection system to realize sandbag automation and mechanized loading, supporting continuous operation and rapid movement.
It improves the speed and efficiency of sandbag filling, reduces manpower demand, realizes automated and intelligent operations, and meets the urgent time needs in emergency rescue and disaster relief.
Smart Images

Figure CN119190528A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of emergency rescue equipment, and in particular to a sandbag quick filling device used for flood control and emergency rescue. Background Art
[0002] In the context of frequent natural disasters, floods and waterlogging have brought huge losses and threats to human society. In the face of water floods and waterlogging disasters, it is particularly important to carry out rescue and disaster relief quickly and effectively. In the process of rescue and disaster relief, sandbags, as a simple and effective protective tool, are widely used in emergency measures such as embankment reinforcement and flood prevention. In actual operation, the filling efficiency of sandbags directly affects the speed and effect of rescue and disaster relief.
[0003] The traditional way of filling sandbags usually requires people to place sandbags one by one at the sand outlet under the sand bucket, and then use a shovel or other tools to fill the sand into the sand bucket and then into the sandbags. This process is not only time-consuming, labor-intensive, and inefficient. Especially when a large number of sandbags are needed for protection in a short period of time, the manual filling method seems to be inadequate, which seriously affects the efficiency of disaster relief.
[0004] In disaster relief, time is life, and every minute and every second of sandbag filling is crucial. Therefore, a device that can quickly and efficiently complete a large number of sandbag filling in a short time is particularly important. Summary of the invention
[0005] In order to solve the above problems, the present invention provides a sandbag rapid filling device for flood control and rescue, which improves the speed and efficiency of sandbag filling and provides strong support for emergency measures such as flood control and rescue.
[0006] The technical solution of the present invention is as follows: A device for quickly filling sandbags for flood fighting and rescue operations comprises a base, a sand hopper and a filling unit. The sand hopper is fixedly arranged on the base, and comprises a hopper body with a large upper opening and a small lower opening. A sand outlet is arranged at the bottom of the hopper body, and an on-off device is arranged at the sand outlet. The filling unit is arranged below the sand hopper, and the filling unit can be slidably installed on the base left and right, and the filling unit comprises a sandbag frame and a pressure cover.
[0007] A guide rail is arranged on the base, and the loading unit also comprises a moving seat, a guide groove matched with the guide rail is arranged at the bottom of the moving seat, and the sandbag frame is installed on the moving seat.
[0008] Two sets of filling units are arranged on the base.
[0009] The outside of the bucket body is provided with supporting legs, and the base is provided with supporting pillars. The bucket body is fixedly installed on the base through the supporting legs and the supporting pillars.
[0010] The on-off device is electric.
[0011] The loading unit also includes a moving seat driving device, which includes a travel motor, a second driving gear and a rack. The rack is fixed on the base, the travel motor is fixed on the moving seat, and the output shaft of the travel motor is fixedly connected with a second driving gear meshing with the rack.
[0012] The filling unit also includes a moving seat limiting device. The two sets of filling units are respectively blocked from continuing to move by the moving seat limiting devices at the left and right ends of the base and directly below the sand outlet.
[0013] The movable seat limiting device comprises a stopper 1 and a stopper 2. The two stoppers 1 are respectively arranged at the left and right ends of the base, and the two stoppers 2 are respectively arranged at positions corresponding to the bosses in the middle of the base. The bosses are fixedly arranged on the movable seat.
[0014] The filling unit also includes a moving seat position detection device, a sandbag fullness detection device and a control system.
[0015] The sandbag frame is composed of a bottom plate, a support rod and a top plate. One end of the pressure cover is hinged at one end of the top plate. The top plate and the pressure cover are annular structures. A number of support rods are fixedly arranged between the bottom plate and the top plate. After the sandbag is put into the sandbag frame from the top of the top plate, the edge of the sandbag is placed on the upper surface of the top plate. The pressure cover is fitted with the top plate around the hinge point to press the edge of the sandbag tightly. The sandbag frame is provided with a pressure cover pressing detection device. The control system is communicatively connected with the moving seat driving device, the pressure cover pressing detection device, the moving seat position detection device, the sandbag full detection device and the on-off device of the sand bucket.
[0016] Optionally, the on-off device is an electromagnetic on-off valve.
[0017] Optionally, the on-off device includes an on-off shaft, a passive gear, a driving gear 1 and an on-off motor. A sand outlet hole is provided on the on-off shaft. When the on-off shaft rotates so that the sand outlet hole is in a vertical direction, the lower part of the bucket body is connected with the sand outlet through the sand outlet hole. When the sand outlet hole is in a horizontal direction, the on-off shaft separates the lower part of the bucket body from the sand outlet. A passive gear is provided at one end of the on-off shaft, and an on-off motor is fixedly installed on the outside of the bucket body. The output shaft of the on-off motor is fixedly connected with a driving gear 1 meshing with the passive gear.
[0018] A mounting groove is arranged at the bottom of the moving seat, and the moving seat driving device is arranged in the mounting groove.
[0019] The sandbag full detection device includes a fixed seat, a spring, a detection block and a proximity switch. The fixed seat is fixedly installed on the movable seat. The upper part of the fixed seat is provided with a cavity that matches the lower part of the sandbag frame. The sandbag frame moves up and down along the cavity in the fixed seat. A spring is provided between the sandbag frame and the bottom of the fixed seat cavity. A detection block is provided at the bottom of the sandbag frame. A proximity switch matching the detection block is installed at the bottom of the cavity of the fixed seat. When the sandbag is not full of sand, the detection block does not enter the detection range of the proximity switch. When the sandbag is full of sand, the sandbag frame compresses the spring under the action of the weight of the sand so that the detection block enters the detection range of the proximity switch.
[0020] The moving seat position detection device includes a proximity switch 1 arranged at both ends of the base and a proximity switch 3 arranged in the middle position of the base corresponding to the boss. When the moving seat moves to the end and the sand loading position respectively, a position signal is sent to the control system through the proximity switch 1 and the proximity switch 3.
[0021] A connecting rod is fixedly connected to the side of the pressure cover, the connecting rod is hinged to the support, the support is fixedly set on the connecting seat, and the connecting seat is fixedly connected to the side of the top plate. The pressure cover pressing detection device is a proximity switch four set on the connecting seat. When the pressure cover is not closed, the proximity switch four cannot detect the signal of the connecting rod. When the pressure cover is closed, the connecting rod changes from the original vertical state to the horizontal state as the pressure cover is closed, thereby entering the detection range of the proximity switch four.
[0022] A notch is provided on the top plate to facilitate taking out the filled sandbags, and accordingly, a support rod cannot be provided at the corresponding position of the notch.
[0023] The beneficial effects of the present invention are: 1. The invention discloses a sandbag quick filling device for flood control and rescue, which realizes the automation and mechanization of sandbag filling. This avoids the tedious process of manually holding sandbags one by one and manually filling sand, reduces manpower requirements, and improves work efficiency.
[0024] 2. The present invention discloses a sandbag quick filling device for flood control and rescue. The filling unit in the sandbag quick filling device for flood control and rescue can be slidably installed on the base, and can be quickly moved to the bottom of the sand outlet of the sand hopper for filling. At the same time, the on-off device (such as electric or mechanical) can quickly control the outflow of sand, so that the sandbag can be filled in a short time, meeting the time urgency demand in disaster rescue.
[0025] 3. The present invention discloses a rapid sandbag filling device for flood control and rescue operations. The rapid sandbag filling device for flood control and rescue operations has two sets of filling units on a base. While one set is filling, the other set can prepare and replace sandbags, thereby realizing continuous operation and further improving the filling efficiency.
[0026] 4. The present invention discloses a device for quickly filling sandbags for flood control and rescue operations. The device for quickly filling sandbags for flood control and rescue operations integrates intelligent components such as a moving seat driving device, a moving seat position detection device, a sandbag fullness detection device and a control system. The device can automatically determine the filling status of the sandbags, control the movement of the filling unit and the connection and disconnection of the sand, thereby realizing intelligent operation, reducing human intervention, and improving the accuracy and stability of filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only for the purpose of illustrating the preferred embodiment and are not to be considered as limiting the present invention.
[0028] In the attached picture: Figure 1 This is a schematic structural diagram of a sandbag rapid filling device for flood control and rescue according to an embodiment of the present invention; Figure 2 for Figure 1 Middle AA section view; Figure 3 A schematic diagram of the structure of a sand bucket of a sandbag rapid filling device for flood control and rescue according to an embodiment of the present invention; Figure 4 for Figure 3 Middle BB section view; Figure 5 This is a schematic structural diagram of a filling unit of a sandbag rapid filling device for flood control and rescue according to an embodiment of the present invention; Figure 6 for Figure 5 Middle CC section view; Figure 7 It is a structural schematic diagram of a sandbag frame of a filling unit of a sandbag rapid filling device for flood fighting and emergency rescue according to an embodiment of the present invention; Figure 8 for Figure 7 Middle DD section view; The components represented by the reference numerals in the figure are: The present invention includes: 1. a base, 2. a pillar, 3. a sand bucket, 3a. a bucket body, 3a1. a sand outlet, 3a2. a leg, 3b. a switching shaft, 3b1. a sand outlet, 3c. a passive gear, 3d. a driving gear 1, 3e. a switching motor, 4. a guide rail, 5. a loading unit, 5a. a moving seat, 5a1. a boss, 5a2. a mounting groove, 5b. a proximity switch 1, 5c. a fixed seat, 5d. a spring, 5e. a sandbag rack, 5e1. a detection block, 5e2. a bottom plate, 5e3. a support rod, 5e4. a top plate, 5e4a. a notch, 5f. a proximity switch 2, 5g. a stopper 1, 5h. a stopper 2, 5i. a proximity switch 3, 5j. a walking motor, 5k. a driving gear 2, 5l. a rack, 5m. a pressure cover, 5n. a connecting rod, 5o. a support seat, 5p. a connecting seat, 5q. a proximity switch 4. DETAILED DESCRIPTION
[0029] like Figure 1 and Figure 2 As shown, the sandbag rapid filling device for flood control and rescue is mainly composed of a base 1, a sand bucket 3 and a filling unit 5.
[0030] like Figure 3 and Figure 4 As shown, the sand hopper 3 is fixedly arranged on the base 1, and its structural feature is a hopper body 3a with a large upper opening and a small lower opening. A sand outlet 3a1 is arranged at the bottom of the hopper body 3a, and an on-off device is installed at the sand outlet 3a1 for controlling the outflow of sand.
[0031] The filling unit 5 is slidably mounted on the base 1, and comprises a sandbag frame 5e and a pressing cover 5m, which are used to place and press the sandbags.
[0032] In order to realize the left and right sliding of the filling unit 5 , a guide rail 4 is arranged on the base 1 , and the filling unit 5 comprises a moving seat 5 a , a guide groove matching with the guide rail 4 is arranged at the bottom of the moving seat 5 a .
[0033] The sandbag rack 5e is installed on the moving seat 5a to ensure the stability of the sandbag during the filling process. This design solves the problem of position adjustment during the sandbag filling process and improves the filling efficiency.
[0034] When in use, the sand hopper 3 is filled with sand, the sandbag is placed in the sandbag rack 5e, the edge of the sandbag is pressed against the mouth of the sandbag rack 5e with the pressure cover 5m, the filling unit 5 is moved to the bottom of the water outlet 3a1, the on-off device is turned on, the sand in the sand hopper 3 is loaded into the sandbag, and when the sandbag is full, the on-off device is turned off, the filling unit 5 is moved out, the pressure cover 5m is opened, and the filled sandbag is taken out.
[0035] In order to further improve the filling efficiency, two sets of filling units 5 are arranged on the base 1. When one set of units is filling, the other set of units can prepare the next sandbag, realizing continuous operation and greatly shortening the filling time.
[0036] The bucket body 3a is fixedly connected to the support 2 through the legs 3a2 and stably mounted on the base 1. This design ensures the stability of the sand bucket 3 during the filling process and avoids shaking or tilting due to the weight of the sand.
[0037] The on-off device is electric, such as an electromagnetic on-off valve or a mechanical on-off device. The mechanical on-off device includes an on-off shaft 3b, a passive gear 3c, a driving gear 3d and an on-off motor 3e. The on-off shaft 3b is provided with a sand outlet hole 3b1, and the on-off motor 3e drives the driving gear 3d to mesh with the passive gear 3c to realize the rotation of the on-off shaft 3b, thereby controlling the outflow of sand. This design realizes the rapid opening and closing of the sand outlet of the sand hopper 3, and improves the filling efficiency.
[0038] like Figures 5 to 8 As shown, the loading unit 5 also includes a moving seat driving device, including a travel motor 5j, a driving gear 5k and a rack 5l. The rack 5l is fixed on the base 1, and the travel motor 5j is fixed on the moving seat 5a. The moving seat 5a can move left and right through the engagement of the driving gear 5k and the rack 5l. In addition, a moving seat limiting device is also provided, including a stopper 5g and a stopper 5h, which are respectively arranged at the left and right ends and the middle of the base 1 to ensure the accuracy and safety of the moving seat 5a during the movement.
[0039] The moving seat position detection device includes proximity switches 5b arranged at both ends of the base 1 and proximity switches 5i arranged in the middle, which are used to detect the position of the moving seat 5a.
[0040] The sandbag full detection device includes a fixing seat 5c, a spring 5d, a detection block 5e1 and a proximity switch 5f, and determines whether the sandbag is full by detecting the degree of descent of the sandbag rack 5e. These devices provide accurate signals for the control system and realize automatic control.
[0041] The gland 5m is hinged to the support 5o through the connecting rod 5n, and the support 5o is fixedly arranged on the connecting seat 5p. The connecting seat 5p is provided with a proximity switch 29 5q for detecting the pressing state of the gland 5m. When the gland 5m is closed, the connecting rod 5n changes from a vertical state to a horizontal state and enters the detection range of the proximity switch 29 5q, thereby triggering the control system to perform the next operation.
[0042] The sandbag rack 5e is composed of a bottom plate 5e2, a support rod 5e3 and a top plate 5e4. The top plate 5e4 and the gland 5m are in a circular ring structure. In order to facilitate the removal of the filled sandbag, a notch 5e4a is provided on the top plate 5e4. Accordingly, the support rod 5e3 is not provided at the corresponding position of the notch 5e4a. This design not only ensures the stability of the sandbag, but also facilitates the removal of the sandbag. If there is no notch design, the filled sandbag needs to be removed from the top of the sandbag rack 5e. If there is a notch design, the sandbag can be removed from the side.
[0043] In the initial state, the on-off device of the sand hopper 3 is in the off state, and the two sets of filling units 5 are respectively on the left and right sides of the base 1. The sandbag is placed in the sandbag rack 5e, the pressure cover 5m is closed, the pressure cover pressing detection device sends a signal, and the control system controls the movable seat driving device to drive the filling unit 5 to move to the bottom of the sand hopper 3. After moving to the right position, the movable seat position detection device sends a signal in place, the control system controls the on-off device of the sand hopper 3 to become connected, and sand begins to be loaded into the sandbag. When the sandbag is full, the sandbag full detection device sends a signal, the control system controls the on-off device to disconnect and drive the filling unit 5 to return to the initial position. Before the filling unit 5 at one end returns to the initial position, the filling unit 5 at the other end cannot move. When the filling unit 5 at one end returns to the initial position, the control system determines the pressure cover pressing state of the filling units 5 at both ends, and the filling unit 5 that first sends the pressing signal moves to the bottom of the sand hopper 3 to load sand. This cyclic operation greatly improves the filling efficiency and meets the needs of rapid filling in emergency situations such as flood control and rescue.
Claims
1. A sandbag rapid filling device for flood control and rescue, characterized in that: The invention comprises a base (1), a sand hopper (3) and a loading unit (5); the sand hopper (3) is fixedly mounted on the base (1); the sand hopper (3) comprises a hopper body (3a) having a large upper opening and a small lower opening; a sand outlet (3a1) is arranged at the bottom of the hopper body (3a); and a switching device is arranged at the sand outlet (3a1); a loading unit (5) is arranged below the sand hopper (3); the loading unit (5) is mounted on the base (1) in a manner that allows the loading unit (5) to slide left and right; and the loading unit (5) comprises a sandbag frame (5e) and a pressure cover (5m).
2. A sandbag rapid filling device for flood control and rescue according to claim 1, characterized in that: A guide rail (4) is arranged on the base (1), and the loading unit (5) further comprises a moving seat (5a). A guide groove matching the guide rail (4) is arranged at the bottom of the moving seat (5a), and a sandbag rack (5e) is mounted on the moving seat (5a).
3. A sandbag rapid filling device for flood control and rescue according to claim 2, characterized in that: Two sets of filling units (5) are arranged on the base (1).
4. A sandbag rapid filling device for flood control and rescue according to claim 3, characterized in that: Support legs (3a2) are arranged outside the bucket body (3a), and pillars (2) are arranged on the base (1). The bucket body (3a) is fixedly mounted on the base (1) via the support legs (3a2) and the pillars (2).
5. The sandbag rapid filling device for flood control and rescue according to claim 3 is characterized in that: The on-off device is electric.
6. A sandbag rapid filling device for flood control and rescue according to claim 5, characterized in that: The loading unit (5) further comprises a moving seat driving device, the moving seat driving device comprising a travel motor (5j), a second driving gear (5k) and a rack (5l), the rack (5l) being fixed on the base (1), the travel motor (5j) being fixed on the moving seat (5a), and a second driving gear (5k) meshing with the rack (5l) being fixedly connected to the output shaft of the travel motor (5j).
7. A sandbag rapid filling device for flood control and rescue according to claim 6, characterized in that: The filling unit (5) further comprises a movable seat limiting device, and the two sets of filling units (5) can be stopped at the left and right ends of the base (1) and directly below the sand outlet (3a1) through the movable seat limiting device.
8. The sandbag rapid filling device for flood control and rescue according to claim 7, characterized in that: The movable seat limiting device comprises a stopper 1 (5g) and a stopper 2 (5h), wherein the two stoppers 1 (5g) are respectively arranged at the left and right ends of the base (1), and the two stoppers 2 (5h) are respectively arranged at positions in the middle of the base (1) corresponding to the boss (5a1), and the boss (5a1) is fixedly arranged on the movable seat (5a).
9. A sandbag rapid filling device for flood control and rescue according to claim 8, characterized in that: The filling unit (5) also includes a moving seat position detection device, a sandbag fullness detection device and a control system.
10. A sandbag rapid filling device for flood control and rescue according to claim 9, characterized in that: The sandbag frame (5e) is composed of a bottom plate (5e2), support rods (5e3) and a top plate (5e4); one end of a pressure cover (5m) is hinged to one end of the top plate (5e4); the top plate (5e4) and the pressure cover (5m) are in a circular ring structure; a plurality of support rods (5e3) are fixedly arranged between the bottom plate (5e2) and the top plate (5e4); after a sandbag is placed into the sandbag frame (5e) from the top of the top plate (5e4), the edge of the sandbag is placed on the upper surface of the top plate (5e4); the pressure cover (5m) is fitted with the top plate (5e4) around the hinge point and then the edge of the sandbag is pressed tightly; the sandbag frame (5e) is provided with a pressure cover pressing detection device; and the control system is communicatively connected with the movable seat driving device, the pressure cover pressing detection device, the movable seat position detection device, the sandbag fullness detection device and the on-off device of the sand bucket (3).
Citation Information
Patent Citations
Medical medicine residue packing equipment
CN108945541A
Optimized bagger
CN109229670A
Flood prevention sand bag sack filling device
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Flood prevention sand bag bagging machine
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Flood prevention sandbag packaging mechanism
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