A production execution method and related device

Abstract

The application provides a production execution method and related equipment, and relates to the field of automation. The production execution method comprises the following steps: obtaining a standard operation procedure file; the standard operation procedure file comprises process steps required when multiple process equipment in an industrial system jointly produce a product, process conditions and parameters of each process step, and a formula; decomposing the standard operation procedure file according to process equipment required for executing the standard operation procedure file to obtain sub-files corresponding to different process equipment respectively; and distributing each sub-file to the corresponding process equipment respectively, so that each process equipment is configured and executed according to the received sub-file. Through the production execution method, the configuration error of the process equipment in the production execution process can be reduced, and the configuration efficiency of the process equipment can be improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of automation, in particular, to a production execution method and related device. BACKGROUND

[0002] Currently, when using an industrial system to produce, a production order and a formula of a product to be produced are usually issued to an operator, including process steps required to produce a product, process conditions and parameters of each process step listed on the production order, and the formula including materials and proportions required to produce the product, etc. After obtaining the production order and the formula, the operator configures each process equipment according to the production order and the formula, so that each process equipment prepares materials, configures parameters and requirements of the process equipment according to the requirements of the production order and the formula, to accurately and safely produce.

[0003] An industrial system for producing the same product includes multiple process equipment, for example, a stirring system for manufacturing an adhesive, including a stirrer, a cooling device, a dryer, etc. The production order and the formula are usually paper documents, which are issued to each operator by a production manager, and each operator configures the process equipment according to the requirements of the paper production order and the formula. When there are many devices in the same factory building and many types of products to be produced, the number of production orders and formulas is large, and the distribution of production orders and formulas is easy to be confused and mistaken, which makes the operator easy to make mistakes when configuring each process equipment, so that the produced product is abnormal. SUMMARY

[0004] Therefore, the present application aims to provide a production execution method and related device to improve the safety and accuracy of product production in the scene of multiple processes and multiple process equipment.

[0005] Firstly, the present application provides a production execution method, including: obtaining a standard operation procedure file; the standard operation procedure file includes process steps required when multiple process equipment in an industrial system jointly produce a product, process conditions and parameters of each process step, and a formula; decomposing the standard operation procedure file according to process equipment required to execute the standard operation procedure file, to obtain sub-files corresponding to each process equipment respectively; distributing each sub-file to the corresponding process equipment respectively, so that each process equipment is configured and executed according to the received sub-file.

[0006] In the embodiments of the present application, the information and the recipe in the production order, such as process steps required when multiple process equipment in an industrial system collectively produce a product, process conditions and parameters of each process step, etc., are centralized in a same standard operation procedure file, thereby, the production order and the recipe corresponding to different process equipment do not need to be respectively distributed to the operators, effectively reducing the distribution errors or the configuration errors of the process equipment due to too many production orders and recipes. Further, the standard operation procedure file is decomposed by the machine and the decomposed sub-files are distributed, so that each process equipment can accurately obtain the corresponding sub-file, effectively reducing the conditions, parameters and recipes in the production order configured by each process equipment, and improving the reliability of production. Meanwhile, each operator does not need to manually configure each process equipment, which can effectively improve the configuration efficiency of the process equipment, and further improve the efficiency of production execution.

[0007] In an embodiment, the standard operation procedure file includes equipment identifiers of the process equipment required to execute each process step; and before the standard operation procedure file is decomposed according to the process equipment required to execute the standard operation procedure file, the method further includes: determining the process equipment required to execute the standard operation procedure file according to the equipment identifiers in the standard operation procedure file.

[0008] The equipment identifiers of the process equipment executing each process step can be configured in the standard operation procedure file, in the embodiments of the present application, the equipment identifiers can be used to accurately determine the required equipment from the standard operation procedure file, and then the standard operation procedure file can be accurately distributed, meanwhile, through the equipment identifiers, the process equipment receiving each sub-file of the standard operation procedure file can be determined, thereby the sub-files can be accurately distributed, so that each process equipment can be accurately configured and executed.

[0009] In an embodiment, the standard operation procedure file includes material in-out conditions between the process equipment; and before the standard operation procedure file is decomposed according to the process equipment required to execute the standard operation procedure file, the method further includes: determining the process equipment required to execute the standard operation procedure file based on the material in-out conditions.

[0010] Some standard operation flow files can not explicitly indicate specific process equipment for performing each process step, if material needs to be transferred between different process equipment, the standard operation flow file needs to include the in-out material of the material between each process equipment, therefore, in the embodiment of the application, the process equipment required for performing the standard operation flow file can be distinguished according to the in-out material, so as to control each process equipment to accurately configure and perform, reduce the configuration difficulty of the process equipment, even if the process equipment for performing each process step is not explicitly configured in the standard operation flow file, the standard operation flow file can be decomposed and each process equipment can be configured and performed according to the sub-file obtained by decomposition.

[0011] In an embodiment, after the sub-files are respectively distributed to the corresponding process equipment, the method further comprises: obtaining the production state of the industrial system; if the production state of the industrial system represents that the industrial system is performing production of a previous standard operation flow file, waiting for the production execution of the previous standard operation flow file of each process equipment in the industrial system to be completed, and then controlling each process equipment to perform according to the received sub-file.

[0012] In the embodiment of the application, if the industrial system is currently performing production, the new production process is performed after the production is completed, so that the production can be safely and effectively performed, and the influence of the confusion of different batches of materials on the accuracy of production is avoided.

[0013] In an embodiment, after the sub-files are respectively distributed to the corresponding process equipment, the method further comprises: obtaining the production state of the industrial system; if the production state of the industrial system represents that the industrial system is performing production of a previous standard operation flow file, obtaining the production state of each process equipment; if the production state of any process equipment represents that the process equipment is not in the execution state, controlling the process equipment to adjust and prepare material according to the sub-file corresponding to the process equipment.

[0014] In the embodiment of the application, a plurality of process equipment is involved in the production process of a product, and the material is transferred in the form of a flow line, when the material is transferred to the process equipment behind, the process equipment in front is not in the execution state, at this time, the process equipment in front is controlled to perform the next batch of production process steps, parameter adjustment and preparation of material, so that the production preparation of the next batch of products can be performed in advance, so that the production preparation can be quickly completed to enter the execution state when the next batch of products is produced, and the production efficiency of the product is effectively improved.

[0015] In an embodiment, the industrial system comprises a discharge platform, a dryer, a cooling device, a metering tank and a mixer, the product is an adhesive, and after the respective sub-file is distributed to the corresponding process device, the method further comprises: if the material is dried in the dryer, the cooling device adjusts the temperature and pressure based on the sub-file corresponding to the cooling device.

[0016] In the production of the adhesive, part of the material needs to be obtained under a certain degree of drying, temperature and pressure, and the drying of the material and the adjustment of the temperature and pressure are respectively adjusted in the dryer and the cooling device. The drying of the material in the dryer and the adjustment of the temperature and pressure of the cooling device need to consume a certain amount of time. Therefore, in the embodiment of the present application, the cooling device can be adjusted in temperature and humidity while the material is dried in the dryer. Thus, after the material is output from the dryer to the cooling device, there is no need to wait for the adjustment of the temperature and humidity of the cooling device, thereby reducing the waiting time and improving the production efficiency.

[0017] In an embodiment, the production execution method is applied to a target process device, and the target process device is any one of the process devices in the industrial system. The distribution of the respective sub-file to the corresponding process device comprises: configuring and executing according to the sub-file corresponding to the target process device; and distributing the remaining sub-files except the sub-file corresponding to the target process device to the corresponding process devices, so that the other process devices except the target process device are configured and executed according to the received sub-file.

[0018] In the embodiment of the present application, the production execution method can be applied to any one of the process devices (i.e. the target process device) in the industrial system, and the target process device completes the distribution of the tasks required to be executed by the other process devices in the standard operation flow file. Thus, there is no need to separately set a control device, and the cost of the entire industrial system is reduced.

[0019] In a second aspect, the embodiments of the present application provide a control device, which is applied to an industrial system, the industrial system further comprising a server and a plurality of process devices; the control device comprising a processor and a communication module, the control device being communicatively connected with the server and each of the process devices through the communication module; the processor being configured to receive a standard operation procedure file provided by the server through the communication module; the standard operation procedure file comprising process steps required when the plurality of process devices in the industrial system produce a product, process conditions and parameters of each process step, and a recipe; the processor being configured to decompose the standard operation procedure file according to process devices required for executing the standard operation procedure file, to obtain sub-files corresponding to different process devices respectively; and the processor being further configured to distribute each of the sub-files to a corresponding process device through the communication module, so as to control the corresponding process device to configure and execute according to the received sub-file.

[0020] In a third aspect, the embodiments of the present application provide a server, the industrial system further comprising a plurality of process devices; the server comprising a processor, a memory and a communication module; the server being communicatively connected with each of the process devices through the communication module; the processor being configured to acquire a standard operation procedure file pre-stored in the memory; the standard operation procedure file comprising process steps required when the plurality of process devices in the industrial system produce a product, process conditions and parameters of each process step, and a recipe; the processor being configured to decompose the standard operation procedure file according to process devices required for executing the standard operation procedure file, to obtain sub-files corresponding to different process devices respectively; and the processor being further configured to distribute each of the sub-files to a corresponding process device through the communication module, so as to control the corresponding process device to configure and execute according to the received sub-file.

[0021] In a fourth aspect, an embodiment of the present application provides a stirring system, comprising: a server and a plurality of process equipment; the plurality of process equipment comprises: a stirrer, a metering tank, a cooling device, a dryer and a discharge platform; the stirrer is configured to receive a standard operation procedure file provided by the server, and decompose the standard operation procedure file according to process equipment required for executing the standard operation procedure file, to obtain sub-files corresponding to different process equipment respectively; the standard operation procedure file comprises process steps required when the plurality of process equipment in an industrial system jointly produce a product, process conditions and parameters of each process step and a formula; the stirrer is further configured to perform configuration and execution according to the sub-file corresponding to the stirrer, and distribute the sub-files corresponding to the metering tank, the cooling device, the dryer and the discharge platform respectively, so that the metering tank, the cooling device, the dryer and the discharge platform perform configuration and execution according to the received sub-files. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments of the present application. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0023] Figure 1 A flowchart of a production execution method provided by an embodiment of the present application;

[0024] Figure 2 A schematic diagram of a control device provided by an embodiment of the present application;

[0025] Figure 3 A schematic diagram of a server provided by an embodiment of the present application;

[0026] Figure 4 A schematic diagram of a stirring system provided by an embodiment of the present application.

[0027] Legend: control device 300; processor 210; communication module 220; server 300; memory 330; stirring system 400; discharge platform 410; dryer 420; cooling device 430; metering tank 440; stirrer 450. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present application more clear, the following will further describe the present application in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0029] Firstly, the embodiment of the present application provides a production execution method, which can be applied to a server, a control device or any process device of an industrial system.

[0030] In the embodiment of the present application, the industrial system comprises one or more process devices, and the control device is connected with the server and each process device respectively to control the production of products by the process devices.

[0031] In some other embodiments of the present application, the control device can also be one of the process devices, and a control device is not separately arranged. For example, the process devices of the industrial system comprise an unloading platform, a drying machine, a cooling device, a metering tank and a stirring device. The stirring device is connected with the server in communication while stirring the material, and the stirring device can be used as the control device to control the unloading platform, the drying device, the cooling device and the metering device respectively. The above is only an example and should not be regarded as a limitation of the present application.

[0032] Please refer to Figure 1 , Figure 1 The embodiment of the present application provides a flow chart of a production execution method. The production execution method comprises the following steps.

[0033] S110, obtaining a standard operation procedure file.

[0034] In the embodiment of the present application, the standard operation procedure file comprises process steps required when multiple process devices in the industrial system produce a product, process conditions and parameters of each process step and a formula. That is, in the embodiment of the present application, the standard operation procedure file is equivalent to a production order and a formula of all devices when producing a product.

[0035] For example, the process devices of the industrial system comprise an unloading platform, a drying machine, a cooling device, a metering tank and a stirring device, and the standard operation procedure file comprises process conditions, parameters and a formula of each process step implemented by the unloading platform, the drying machine, the cooling device, the metering tank and the stirring device when producing the adhesive. For example, the type and weight of the material output by the unloading platform, the temperature and drying time of the drying machine, the temperature and pressure of the cooling device, the weight of the material received and output by the metering tank, the rotating speed and temperature of the stirring device and the type of the material fed into the stirring device.

[0036] In the embodiment of the present application, if the production execution method is executed by the server, the standard operation procedure file can be pre-configured in the server. If the production execution method is executed by the control device, the standard operation procedure file can be obtained by the control device receiving the standard operation procedure file issued by the server.

[0037] If the production execution method is executed by the process equipment, the standard operation procedure file can be issued by the server or the controller to the process equipment, and received by the process equipment. In some embodiments, the process equipment are in a serial communication relationship, and the standard operation procedure file can also be transmitted by the process equipment receiving the production execution method to the process equipment implementing the production execution method, so that the process equipment receives the standard operation procedure file.

[0038] In the embodiments of the present application, the process steps required when multiple process equipment in an industrial system collectively produce a product, the process conditions and parameters of each process step, and the formula are all collected in the standard operation procedure file, which is then uniformly issued by the server. Therefore, the operator does not need to obtain the production work order and the formula of different process equipment separately, which reduces the workload of the operator and the possibility of the operator obtaining incorrect production work order and formula due to too many production work orders and formulas.

[0039] S120, decompose the standard operation procedure file according to the process equipment required to execute the standard operation procedure file to obtain sub-files corresponding to different process equipment respectively.

[0040] In the embodiments of the present application, different process equipment have different functions and execute different process steps, and the standard operation procedure file includes the process steps required when multiple process equipment in an industrial system collectively produce a product, the process conditions and parameters of each process step, and the formula, which involves the process steps required to be executed by different process equipment. Therefore, the standard operation procedure file needs to be decomposed to obtain sub-files distributed to different process equipment, so that each process equipment is configured and executed according to the corresponding sub-file.

[0041] In the embodiments of the present application, the standard operation procedure file is divided into parameter tables according to production steps, each parameter table corresponds to a production step, and includes the process conditions and parameters of the corresponding production step and the formula. In the production process, the production steps are usually divided by the process equipment used for executing the production. Therefore, the standard operation procedure file is decomposed according to the production steps or the process equipment, and the parameter tables that can be executed by each process equipment can be obtained. The standard operation procedure file is decomposed to obtain multiple parameter tables, and each parameter table corresponds to a sub-file of the standard operation procedure file.

[0042] There are various division methods for the standard operation procedure file. For example, in an embodiment of the present application, each parameter table is configured with a name field or a serial number field corresponding to the process step, and each parameter table includes the process conditions and parameters of the corresponding process step and the formula. In the decomposition of the standard operation procedure file, the standard operation procedure file can be split according to the parameter table to obtain the parameter tables corresponding to different process equipment respectively.

[0043] In an embodiment of the present application, the standard operation procedure file comprises equipment identifiers of the process equipment required for performing each process step, and each equipment identifier is configured in the parameter table corresponding to each process step. Thus, the process equipment required for performing the standard operation procedure file can be determined according to the equipment identifiers in the standard operation procedure file, and the standard operation procedure file can be decomposed according to the determined process equipment.

[0044] In this embodiment, the equipment identifier comprises, but is not limited to, the IP address of the process equipment, the serial number of the equipment in the production line, the asset code of the equipment in the workshop, or other preset identifiers, which are not limited herein.

[0045] Through the equipment identifier, the process equipment corresponding to each process step can be accurately determined, and can be specific to a certain equipment. In addition to realizing the decomposition of the standard operation procedure file, the sub-file obtained by the decomposition can be distributed according to the equipment identifier, which can improve the accuracy of the sub-file distribution and enable the production to be accurately performed.

[0046] Each production step has the feeding and discharging conditions of the material (referred to as "feeding and discharging conditions"), and the feeding usually occurs when the material needs to start performing the production task from a process equipment, and the discharging usually occurs when the process equipment completes the production task. Therefore, through the feeding and discharging conditions, the process steps performed by different process equipment can be distinguished, that is, the process conditions and parameters and the formula between one feeding and one discharging are the contents required to be performed by the same process equipment.

[0047] Therefore, in another embodiment of the present application, the process equipment required for performing the standard operation procedure file can also be determined based on the feeding and discharging conditions in the standard operation procedure file, and the standard operation procedure file can be decomposed according to the determined process equipment to obtain the sub-file corresponding to each process equipment.

[0048] In some embodiments of the present application, after determining the process equipment required for performing the standard operation procedure file based on the feeding and discharging conditions in the standard operation procedure file, the standard operation procedure file can also be decomposed directly based on the feeding and discharging conditions in the standard operation procedure file to obtain the sub-file corresponding to each process equipment. That is, in the embodiments of the present application, the feeding and discharging conditions can be used to determine the process equipment and to decompose the standard operation procedure file, which are not limited herein. If the standard operation procedure file is decomposed based on the feeding and discharging conditions, the corresponding relationship between the process equipment and the sub-file obtained by the decomposition needs to be established in order to distribute the sub-file according to the corresponding process equipment.

[0049] By determining the process equipment through the in-out material condition and decomposing the standard operation procedure file, the process equipment performing each process step can be accurately determined even if the standard operation procedure file does not configure the process equipment implementing each process step, thereby improving the accuracy and efficiency of production.

[0050] The decomposing manners of the respective standard operation procedure files can be different for different equipment in the industrial system implementing the provided production execution method.

[0051] If the equipment implementing the production execution method provided in the present application is a server or a control device, the server or the control device can decompose the standard operation procedure file into sub-files corresponding to different process equipment, and distribute each sub-file to the corresponding process equipment.

[0052] If the equipment implementing the production execution method provided in the present application is one of the process equipment, the process equipment can decompose all the sub-files in the standard operation procedure file. If each process equipment in the industrial system is configured to be able to decompose the standard operation procedure file, in this case, each process equipment can only determine and extract the conditions, parameters and formula of the process step to be performed by itself, and continue to issue the other contents of the standard operation procedure file to the next process equipment. Each process equipment extracts the conditions, parameters and formula of the process step related to itself in turn until the last process equipment, and completes the decomposition and distribution of the standard operation procedure file.

[0053] S130, respectively distribute each sub-file to the corresponding process equipment, so that each process equipment is configured and executed according to the received sub-file.

[0054] In the embodiments of the present application, after obtaining the sub-file, the sub-file can be distributed to the corresponding process equipment, so that each process equipment adjusts its conditions and parameters according to the received sub-file, and prepares materials, feeds materials, etc. according to the formula, so as to be executed in accordance with the conditions, parameters and formula required by the sub-file.

[0055] In the embodiments of the present application, if the production execution method can control each process equipment, for example, the equipment implementing the production execution method is a control device, the control device can also control each process equipment to be configured and executed according to the sub-file after the sub-file is distributed to each process equipment. In some embodiments, the control device can control the configuration of different process equipment, or the control device can configure each process equipment according to the sub-file corresponding to each process equipment.

[0056] In some embodiments of the present application, if the equipment implementing the production execution method is a server, and each process equipment is in communication connection with the server, the server can directly distribute each sub-file to the corresponding process equipment.

[0057] If the device implementing the production execution method is a server, and the server is only connected with the control device, the server can send all the sub-files to the control device, and the control device distributes all the sub-files.

[0058] In some other embodiments, if the device implementing the production execution method is applied to a target process device, and the target process device is any one of the process devices in the industrial system, after the sub-files are decomposed, the target process device can be configured and executed according to the sub-file corresponding to the target process device, and the remaining sub-files except the sub-file corresponding to the target process device are respectively distributed to the process devices corresponding to the remaining sub-files, so that the other process devices are configured and executed according to the sub-files received by the other process devices.

[0059] After the sub-files are distributed, the execution of the sub-files by the process devices can also be divided into different cases.

[0060] In an embodiment, after the sub-files are respectively distributed to the corresponding process devices, the production state of the industrial system can be obtained; if the production state of the industrial system indicates that the industrial system is executing the production of the previous standard operation procedure file, the production of the previous standard operation procedure file by the process devices in the industrial system is waited to be completed, and then the process devices are controlled to be executed according to the received sub-files.

[0061] In this embodiment, one industrial system includes a plurality of process devices, when any process device is executing the production of the previous standard operation procedure file, whether the process devices are idle or not, even if the sub-file of the new standard operation procedure file is received, the new sub-file is not executed, each batch of products is prepared and produced in a way of preparing materials and producing products at present, only one batch of products is produced at the same time, the mixing of materials of different batches is effectively avoided, and the accuracy and safety of production are improved.

[0062] In some other embodiments of the present application, after the sub-files are respectively distributed to the corresponding process devices, the production state of the industrial system is obtained; if the production state of the industrial system indicates that the industrial system is executing the production of the previous standard operation procedure file, the production state of each process device is obtained; if the production state of any process device indicates that the process device is not in the execution state, the process device is controlled to be adjusted and prepared according to the sub-file corresponding to the process device.

[0063] Industrial systems include multiple process equipment, and material is transmitted in a pipeline form, that is, when producing the same batch of products, the previous process equipment can have completed the required process steps, while the subsequent process equipment is executing or has not executed the process steps, in this case, if the previous process equipment waits for the entire industrial system to complete production before starting the production of the next batch of products, it will cause a great waste of equipment capacity.

[0064] Therefore, in this embodiment, if the industrial system is in the production process, after any process equipment receives the sub-file, it can be determined whether the process equipment is idle (or in an execution state), and in the idle / non-execution state, the configuration of parameters, conditions, and the preparation of material for the next batch of products are performed in advance. Thus, when the entire industrial system can execute the production of the next batch, the parameters, conditions, and material have already met the requirements, and there is no need to wait or reduce the waiting time, or even an industrial system can simultaneously produce multiple batches of products, thereby effectively improving the production efficiency of the entire process system.

[0065] For example, in a production system for producing adhesives, the production system includes a discharge platform, a drying machine, a cooling device, a metering tank, and a mixer, after the sub-files for producing the next batch of products are respectively distributed to the corresponding process equipment, if the mixer is executing the mixing of the current batch of material, the discharge platform, the drying machine, the cooling device, and the metering tank can simultaneously perform the production of the next batch of material. For another example, if the material is being dried in the drying machine, the cooling device adjusts the temperature and pressure based on the sub-file corresponding to the cooling device.

[0066] Based on the same inventive concept, the above production execution method can be implemented by a control device in the industrial system, therefore, the embodiments of the present application also provide a control device, which can be applied to an industrial system, and the industrial system further includes a server and multiple process equipment.

[0067] Please refer to Figure 2 , Figure 2 The schematic diagram of the control device provided by an embodiment of the present application is shown in FIG. 2. In the embodiments of the present application, the control device 200 includes a processor 210 and a communication module 220, wherein the control device 200 is communicatively connected with the server and each process equipment through the communication module 220.

[0068] The communication module 220 is configured to receive the standard operation flow file provided by the server; the standard operation flow file includes the process steps required when multiple process equipment in the industrial system produces a product, the process conditions and parameters of each process step, and the formula.

[0069] The processor 210 is configured to decompose the standard operation procedure file according to the process equipment required for executing the standard operation procedure file, to obtain respective sub-files corresponding to different process equipment.

[0070] The processor 210 is further configured to distribute the respective sub-files to the respective process equipment through the communication module 220, to control the respective process equipment to configure and execute according to the received sub-files.

[0071] In an embodiment, the standard operation procedure file includes equipment identifiers of the process equipment required for executing the respective process steps, and the processor 210 is further configured to determine the process equipment required for executing the standard operation procedure file according to the equipment identifiers in the standard operation procedure file.

[0072] In an embodiment, the standard operation procedure file includes the in-out material conditions of the material between the respective process equipment, and the processor 210 is further configured to determine the process equipment required for executing the standard operation procedure file based on the in-out material conditions.

[0073] In an embodiment, the control device 200 is capable of controlling the respective process equipment, and accordingly, the processor 210 is further configured to acquire the production state of the industrial system through the communication module 220, and the processor 210 is further configured to wait until the production execution of the previous standard operation procedure file by the respective process equipment in the industrial system is completed, and then control the respective process equipment to execute according to the received sub-files, if the production state of the industrial system represents that the industrial system is executing the production of the previous standard operation procedure file.

[0074] In an embodiment, the processor 210 is further configured to acquire the production state of the industrial system through the communication module 220, and if the production state of the industrial system represents that the industrial system is executing the production of the previous standard operation procedure file, then acquire the production state of the respective process equipment through the communication module 220, and if the production state of any process equipment represents that the process equipment is not in the execution state, then the processor 210 controls the process equipment to adjust and prepare according to the sub-file corresponding to the process equipment.

[0075] In an embodiment, the industrial system includes a discharging platform, a drying machine, a cooling device, a metering tank and a mixer, and the product produced is an adhesive, and the processor 210 is further configured to control the cooling device to adjust the temperature and pressure based on the sub-file corresponding to the cooling device, if the material is drying in the drying machine.

[0076] Based on the same inventive concept, the embodiments of the present application further provide a server 300, please refer to Figure 3 , Figure 3A schematic diagram of a server is provided in an embodiment of the present application. The server 300 is applied to an industrial system, and the server 300 comprises a processor 210, a communication module 220 and a memory 330. The server 300 is in communication connection with each process equipment through the communication module 220.

[0077] The processor 210 is configured to acquire a standard operation procedure file pre-stored in the memory 330. The standard operation procedure file comprises process steps required when multiple process equipments in the industrial system jointly produce a product, process conditions and parameters of each process step, and a formula.

[0078] The processor 210 is configured to decompose the standard operation procedure file according to process equipments required for executing the standard operation procedure file, to obtain respective sub-files corresponding to different process equipments.

[0079] The processor 210 is further configured to distribute each of the sub-files to a respective process equipment through the communication module 220, so as to control the respective process equipment to be configured and executed according to the received sub-file.

[0080] In an embodiment, the standard operation procedure file comprises equipment identifiers of process equipments required for executing each process step, and the processor 210 is further configured to determine the process equipments required for executing the standard operation procedure file according to the equipment identifiers in the standard operation procedure file.

[0081] In an embodiment, the standard operation procedure file comprises in-out material conditions of materials between process equipments, and the processor 210 is further configured to determine the process equipments required for executing the standard operation procedure file based on the in-out material conditions.

[0082] In an embodiment, the industrial system further comprises a control device connected with each process equipment, and the control device is configured to control each process equipment. The processor 210 is further configured to acquire a production state of the industrial system through the communication module 220. If the production state of the industrial system indicates that the industrial system is executing production of a previous standard operation procedure file, then the processor 210 waits until production execution of the previous standard operation procedure file by each process equipment in the industrial system is completed, and then sends an instruction to the control device, so as to control the control device to configure and execute each process equipment according to the received sub-file.

[0083] In an embodiment, the processor 210 is further configured to acquire a production state of the industrial system through the communication module 220. If the production state of the industrial system indicates that the industrial system is executing production of a previous standard operation procedure file, then the processor 210 acquires a production state of each process equipment through the communication module 220. If the production state of any process equipment indicates that the process equipment is not in an execution state, then the processor 210 sends an instruction to the control device, so as to control the control device to adjust and prepare materials for the process equipment according to the sub-file corresponding to the process equipment.

[0084] In an embodiment, the industrial system comprises a discharge platform, a dryer, a cooling device, a metering tank and a mixer, the product is an adhesive, and the processor 210 is further configured to send an instruction to the control device to control the cooling device to adjust the temperature and pressure of the cooling device based on the sub-file corresponding to the cooling device if the material is being dried in the dryer.

[0085] Based on the same inventive concept, an embodiment of the present application also provides a mixing system, which will be described below with reference to Figure 4 , Figure 4 FIG. 4 is a schematic diagram of a mixing system according to an embodiment of the present application. The mixing system 400 comprises a plurality of process devices, including a mixer 450, a metering tank 440, a cooling device 430, a dryer 420 and a discharge platform 410. The mixer 450 is configured to be connected to a server. In the mixing system, the material is sequentially transferred through the discharge platform 410, the dryer 420, the cooling device 430, the metering tank 440 and the mixer 450. The discharge platform 410 is configured to store and discharge the material. The dryer 420 is configured to dry the material discharged from the discharge platform 410. The dried material is output to the cooling device 430 for cooling. The cooled material is output to the metering tank 440, which is configured to measure the weight of the material output to the mixer 450. The mixer 450 is configured to mix the material output from the metering tank 440 to obtain a product. The product output from the mixer 450 can be a finished product or a semi-finished product, which is not limited herein.

[0086] In an embodiment of the present application, the mixer 450 is configured to receive a standard operation procedure file provided by the server, and to decompose the standard operation procedure file according to the process devices required for executing the standard operation procedure file to obtain sub-files corresponding to different process devices respectively. The standard operation procedure file comprises process steps required for producing a product by the plurality of process devices in the industrial system, process conditions and parameters of each process step, and a formula.

[0087] The mixer 450 is further configured to configure and execute the sub-file corresponding to the mixer 450 itself, and to distribute the sub-files corresponding to the metering tank 440, the cooling device 430, the dryer 420 and the discharge platform 410 respectively, so that the metering tank 440, the cooling device 430, the dryer 420 and the discharge platform 410 are configured and executed according to the received sub-files.

[0088] In an embodiment, the standard operation procedure file comprises device identifiers of the process devices required for executing each process step, and the mixer 450 is further configured to determine the process devices required for executing the standard operation procedure file according to the device identifiers in the standard operation procedure file.

[0089] In an embodiment, the standard operation procedure file comprises material in and out of the mixer 450, the metering tank 440, the cooling device 430, the dryer 420 and the unloading platform 410, and the mixer 450 is further configured to determine the process devices required for executing the standard operation procedure file based on the material in and out.

[0090] In an embodiment, the mixer 450 is further configured to acquire the production state of the mixing system, and if the production state of the mixing system 400 indicates that the mixing system 400 is executing the production of the previous standard operation procedure file, the mixer 450 is further configured to wait until the process devices in the mixing system 400 complete the production execution of the previous standard operation procedure file, and then control the process devices to execute according to the received sub-file.

[0091] In an embodiment, the mixer 450 is further configured to acquire the production state of the mixing system, and if the production state of the mixing system 400 indicates that the mixing system 400 is executing the production of the previous standard operation procedure file, the mixer 450 is further configured to acquire the production state of each process device, and if the production state of any process device indicates that the process device is not in the execution state, the mixer 450 is further configured to control the process device to adjust and prepare materials according to the sub-file corresponding to the process device.

[0092] In an embodiment, the mixer 450 is further configured to control the cooling device to adjust the temperature and pressure based on the sub-file corresponding to the cooling device 430 if the material is being dried in the dryer 420.

[0093] In an embodiment, the mixer 450 is further configured to configure and execute according to the sub-file corresponding to the mixer, and distribute the remaining sub-files other than the sub-file corresponding to the mixer 450 to the corresponding process devices respectively, so that the process devices other than the mixer 450 configure and execute according to the received sub-file.

[0094] Based on the same inventive concept, the embodiments of the present application further provide a computer readable storage medium having a computer program stored thereon, wherein the computer program, when executed, performs the production execution method of the process device provided in the above embodiments.

[0095] The storage medium can be any available medium that can be accessed by a computer or a data storage device such as a server, data center, etc. integrated with one or more available media sets. The available media can be a magnetic medium (such as a floppy disk, a hard disk, a magnetic tape), an optical medium (such as a DVD), or a semiconductor medium (such as an SSD (Solid State Disk)), etc.

[0096] In the embodiments provided by the present application, it should be understood that the disclosed method and device can also be implemented in other manners. The embodiments described above are merely exemplary. In various embodiments of the present application, the function modules of the device can be integrated into one independent part, or can be separate parts each of which can perform at least one function.

[0097] The functions described above can be implemented in software form and sold or used as an independent product, which can be stored in a computer readable storage medium. Based on this understanding, the technical solutions of the present application can be embodied in the form of a software product, and the computer software product is stored in a storage medium, and includes a number of instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present application. The aforementioned storage medium includes: a U disk, a mobile hard disk, a ROM, a RAM, a magnetic disk, or an optical disk, and various other program code storage media.

[0098] The above description is merely specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present application, which should be covered by the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

[0099] It should be noted that in this document, the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusion, so that processes, methods, articles, or devices including a series of elements not only include those elements, but also include other elements not explicitly listed, or further include elements inherent to such processes, methods, articles, or devices. Without more limitations, the element defined by the statement "including a" does not exclude the presence of additional identical elements in the process, method, article, or device including the element.

Claims

1. A production execution method, characterized in that: A control device applied to a server or an industrial system, wherein the industrial system includes a plurality of process devices, and the control device is one of the plurality of process devices; The production execution method includes: Obtaining a standard operating procedure document; the standard operating procedure document includes the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe; Decomposing the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; Distributing each of the sub-files to the corresponding process equipment respectively, so that each of the process equipment is configured and executed according to the received sub-files; The industrial system includes a dryer, cooling equipment, a metering tank and a mixer, and the product is an adhesive; Among them, the standard operating procedure file includes the material input and output conditions between each of the process equipment; the decomposition of the standard operating procedure file according to the process equipment required to execute the standard operating procedure file includes: decomposing the standard operating procedure file based on the material input and output conditions to obtain sub-files corresponding to each process equipment.

2. The production execution method according to claim 1, characterized in that: The standard operating procedure document includes equipment identification of process equipment required to perform each process step; Before decomposing the standard operating procedure document according to the process equipment required to execute the standard operating procedure document, the method further includes: The process equipment required to execute the standard operating procedure document is determined according to the equipment identification in the standard operating procedure document.

3. The production execution method according to claim 1, characterized in that: Before decomposing the standard operating procedure document according to the process equipment required to execute the standard operating procedure document, the method further includes: The process equipment required to execute the standard operating procedure document is determined based on the input and output conditions.

4. The production execution method according to claim 1, characterized in that: After distributing each of the sub-files to the corresponding process equipment, the method further includes: Obtaining the production status of the industrial system; If the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, then after waiting for each process equipment in the industrial system to complete the production execution of the previous standard operating procedure file, each process equipment is controlled to execute according to the received sub-file.

5. The production execution method according to claim 1, characterized in that: After distributing each of the sub-files to the corresponding process equipment, the method further includes: Obtaining the production status of the industrial system; If the production status of the industrial system indicates that the industrial system is executing the production of the previous standard operating procedure file, obtaining the production status of each of the process equipment; If the production status of any of the process equipment indicates that the process equipment is not in an execution state, the process equipment is controlled to perform adjustments and material preparation according to the sub-file corresponding to the process equipment.

6. The production execution method according to any one of claims 1 to 5, characterized in that: After distributing each of the sub-files to the corresponding process equipment, the method further includes: If the material is dried in the dryer, the cooling device adjusts the temperature and pressure based on the subfile corresponding to the cooling device.

7. The production execution method according to any one of claims 1 to 5, characterized in that: The production execution method is applied to a target process device, where the target process device is any process device in the industrial system. The method of distributing each of the sub-files to the corresponding process device includes: Configure and execute according to the sub-file corresponding to the target process equipment; The remaining sub-files except the sub-file corresponding to the target process equipment are distributed to the corresponding process equipment respectively, so that the process equipment except the target process equipment is configured and executed according to the sub-files received by each.

8. A control device, characterized in that: Applied to an industrial system, the industrial system further includes a server and multiple process equipment; the control device is one of the multiple process equipment; the control device includes a processor and a communication module, The control device is respectively connected to the server and each of the process devices through the communication module; The processor is configured to receive a standard operating procedure file provided by the server through the communication module; the standard operating procedure file includes process steps required when multiple process equipment in an industrial system jointly produce a product, process conditions and parameters of each process step, and a recipe; The processor is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; The processor is further configured to distribute each of the sub-files to the corresponding process equipment through the communication module, so as to control each of the process equipment to configure and execute according to the received sub-files; The industrial system includes a dryer, cooling equipment, a metering tank and a mixer, and the product is an adhesive; The standard operating procedure file includes the material input and output conditions between each of the process equipment; the processor is used to decompose the standard operating procedure file based on the material input and output conditions to obtain sub-files corresponding to each process equipment.

9. A server, characterized in that: Applied to an industrial system, the industrial system also includes a plurality of process equipment; The server includes: a processor, a memory and a communication module; The server is communicatively connected with each of the process equipment via the communication module; The processor is used to obtain a standard operating procedure file pre-stored in the memory; the standard operating procedure file includes the process steps required when multiple process equipment in an industrial system jointly produce a product, the process conditions and parameters of each process step, and the recipe; The processor is used to decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; The processor is further configured to distribute each of the sub-files to the corresponding process equipment through the communication module, so as to control each of the process equipment to configure and execute according to the received sub-files; The industrial system includes a dryer, cooling equipment, a metering tank and a mixer, and the product is an adhesive; The standard operating procedure file includes the material input and output conditions between each of the process equipment; the processor is used to decompose the standard operating procedure file according to the material input and output conditions to obtain sub-files corresponding to each process equipment.

10. A stirring system, characterized in that: The mixing system includes multiple process equipment, including: a mixer, a metering tank, a cooling device, a dryer and a discharge platform; the mixer is used to connect to the server; The blender is configured to receive a standard operating procedure file provided by the server; and decompose the standard operating procedure file according to the process equipment required to execute the standard operating procedure file to obtain sub-files corresponding to different process equipment; the standard operating procedure file includes the process steps required for multiple process equipment in an industrial system to jointly produce a product, the process conditions and parameters of each process step, and the recipe; The mixer is further configured and executed according to its own corresponding subfile, and distributes the subfiles corresponding to the metering tank, cooling device, dryer, and unloading platform, so that the metering tank, cooling device, dryer, and unloading platform are configured and executed according to the received subfiles; The standard operating procedure file includes the material input and output conditions between each of the process equipment; the mixer is used to decompose the standard operating procedure file based on the material input and output conditions to obtain sub-files corresponding to each process equipment.

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