Enameled wire core wire uniform wire drawing and straightening equipment and wire drawing process thereof

By designing the enameled wire core uniform drawing and straightening equipment for straightening mechanisms, intermittent rotation mechanisms and elastic mechanisms, the problem of low processing efficiency of wire cores of different specifications is solved, and efficient and stable wire core drawing and straightening effects are achieved.

CN119237504APending Publication Date: 2025-01-03ZHEJIANG HONGCHENG INTELLIGENT MFG CO LTD

Patent Information

Application Number
CN202411476189.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

The existing enameled wire core drawing straightening equipment is difficult to adapt to the processing of enameled wire core of different specifications, resulting in low processing efficiency.

Method used

A uniform wire drawing straightening device for enameled wire cores including straightening mechanism, intermittent rotation mechanism and elastic mechanism is designed. The straightening mechanism of wire cores of different specifications is achieved, and the intermittent rotation mechanism is to rotate wire drawing dies of different specifications, and the elastic and tightening mechanism is to achieve the rotation of wire drawing dies of different specifications. The mechanism adjusts the distance between the drawing die and the limit cylinder to ensure the stability of the wire core after drawing.

Benefits of technology

The processing efficiency and quality of enameled wire cores of different specifications are improved, ensuring that the wire core continues to crack and offset after drawing, achieving stable horizontal conveying of the wire core and high-quality wire drawing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses enameled wire core wire uniform wire drawing and straightening equipment and a wire drawing process thereof, and relates to the technical field of enameled wire core wire processing. The device specifically comprises a base, straightening mechanisms are fixedly connected to the two sides of the top of the base respectively, enameled wire cores are movably connected into the straightening mechanisms, the two sides of the middle section of each enameled wire core are sleeved with L-shaped protective sleeves, supports are fixedly connected to the outer walls of the bottoms of the L-shaped protective sleeves, and mounting bases are fixedly connected to the opposite sides of the supports; and one side of the back face of the base is fixedly connected with an L-shaped support, the enameled wire core penetrates through the top of the L-shaped support, the top of the rack is provided with an intermittent rotation mechanism, and one side of the intermittent rotation mechanism is provided with an elastic mechanism. The wire drawing machine meets the straightening requirements of enameled wire cores of different specifications, promotes a plurality of wire drawing dies of different specifications on one side of the circumference of the rotating disc to complete alternate work, meets the wire drawing requirements of the enameled wire cores of different specifications, and improves the machining efficiency of the enameled wire cores of different specifications.
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Description

Technical Field

[0001] The invention relates to the technical field of enameled wire core wire processing, in particular to an enameled wire core wire uniform drawing and straightening device and a drawing process thereof. Background Art

[0002] Enameled wire is a wire with a layer of insulating paint coated on the surface of the metal wire, which is used for electrical insulation and conductive transmission. During the production process, the core wire of the enameled wire needs to be drawn and straightened by the wire drawing and straightening equipment to ensure the quality and performance of the wire. The uniform wire drawing and straightening equipment for the core wire of the enameled wire usually consists of a wire drawing machine and a straightening machine. The wire drawing machine is used to draw the core wire of the enameled wire through a series of wire drawing rollers to make the diameter of the wire uniform and fine, and improve the strength and conductivity of the wire. The straightening machine is used to straighten the wire after drawing, eliminate the bends and twists in the wire, keep the wire in a straight state, and improve the appearance and surface quality of the wire. The wire drawing process is a key link in the production process of enameled wire, which affects the quality and performance of the enameled wire. During the wire drawing process, it is necessary to control the wire drawing speed, the pressure of the wire drawing roller and the temperature of the wire to ensure uniform wire drawing and smooth surface of the wire. At the same time, during the straightening process, it is necessary to adjust according to the bending and twisting of the wire to ensure the straightness and appearance quality of the wire.

[0003] However, due to the wide range of uses of enameled wire cores, the specifications required in actual use are also different. Therefore, the existing enameled wire core drawing and straightening equipment can only draw and straighten enameled wire cores of fixed specifications during use, resulting in reduced processing efficiency of the enameled wire cores. Therefore, there is an urgent need for an enameled wire core uniform drawing and straightening equipment and a drawing process. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an enameled wire core wire uniform drawing and straightening device and a wire drawing process thereof.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] The uniform wire drawing and straightening equipment for enameled wire core wire comprises a base, wherein two sides of the top of the base are respectively fixedly connected with straightening mechanisms, and the enameled wire core is movably connected inside the straightening mechanism, two sides of the middle section of the enameled wire core are sleeved with L-shaped protective sleeves, and the bottom outer wall of the L-shaped protective sleeve is fixedly connected with a bracket, the opposite side of the bracket is fixedly connected with a mounting seat, and the enameled wire core passes through the top of the mounting seat, one side of the back side of the base is fixedly connected with an L-shaped support, and the enameled wire core passes through the top of the L-shaped support, and an intermittent rotation mechanism is arranged on the top of the frame, and a tensioning mechanism is arranged on one side of the intermittent rotation mechanism.

[0007] Preferably: the straightening mechanism includes a support seat, a fixed rotating wheel, a movable rotating wheel, a frustum, a guide hole, a screw and a slider, and the support seat is fixedly connected to one side of the mounting plate, and the two sides of the mounting plate are respectively fixedly connected with side plates, the guide holes are equidistantly opened on one side of the top of the mounting plate, and the slider is slidably connected in the guide holes.

[0008] Furthermore: the screw is fixedly connected to the top of the slider, and the screw is connected to the top of the side plate through a thread, the movable wheel is rotatably connected to one side of the slider, the fixed wheel is rotatably connected to one side of the mounting plate, and the frustum is arranged on both sides of the inner ring of the fixed wheel and the movable wheel.

[0009] On the basis of the above scheme: the intermittent rotation mechanism includes a motor, a rotating shaft, driving teeth, an arc plate, a turntable, a guide groove, a wire drawing die, a mounting plate, a movable column, a guide rod and a fan-shaped plate, and the motor is fixedly connected to the top side of the frame through a support plate, and the rotating shaft is fixedly connected to the output end of the motor, the driving teeth are arranged on the circumference of the rotating shaft, and the mounting plate is rotatably connected to the end of the rotating shaft.

[0010] A better solution among the above-mentioned solutions is: the turntable is fixedly connected to the circumference of the mounting plate, the arc plates are fixedly connected to one side of the circumference of the turntable at equal distances, and the guide groove is arranged between each two arc plates of the turntable, the side of the frame close to the driving tooth is rotatably connected to the guide tooth through the guide shaft, the guide rod is arranged on the circumference of the guide shaft, and the driving tooth and the guide tooth are meshed with each other.

[0011] As a further solution of the present invention: the fan-shaped plate is arranged at one end of the guide rod, the movable column is arranged at the other end of the guide rod, and the movable column and the guide groove slide with each other, the circumferential outer wall of the turntable is provided with equally distributed mounting holes, and the wire drawing die is arranged in the mounting hole, the inner diameter of each wire drawing die is different, and the fan-shaped plate is adapted to the arc plate.

[0012] At the same time, the tensioning mechanism includes a slide plate, a guide rail, an inner cavity, a rack plate, a linkage tooth, a fixed frame, gear 1, gear 2, gear 3, a connecting shaft and a rotating tooth, and the fixed frame is fixedly connected to one side of the frame, the guide rail is fixedly connected to the side of the frame close to the fixed frame, the slide plate is slidably connected in the guide rail, one side of the slide plate is fixedly connected to the limiting cylinder, and the inner cavity is opened on one side of the limiting cylinder, the enameled wire core passes through the inner cavity, the linkage tooth is rotatably connected to one side of the fixed frame through the rotating shaft 1, the gear 1 is rotatably connected to one side of the fixed frame through the rotating shaft 2, the gear 2 is rotatably connected to one side of the fixed frame through the rotating shaft 3, and the gear 1 and the gear 2 are meshed with each other.

[0013] As a preferred embodiment of the present invention: the circumference of the linkage teeth has only general tooth protrusions, the rotating teeth are arranged on the circumference of the rotating shaft two, and the circumference of the rotating teeth has only a pair of axially symmetrical tooth protrusions, the rotating teeth and the linkage teeth are meshed with each other, the connecting shaft is arranged at the center of the turntable, and the gear three is arranged at the circumferential end of the connecting shaft.

[0014] At the same time, the gear three is meshed with the gear two, the rack plate is fixedly connected to the top of the limiting cylinder, and the limiting cylinder is meshed with the linkage gear and the rotating gear.

[0015] The wire drawing process of the enameled wire core wire uniform drawing and straightening equipment includes the following steps:

[0016] S1: The motor is started to drive the rotating shaft to rotate, the rotating shaft drives the driving teeth to rotate, the driving teeth rotate and drive the guide teeth to rotate, the rotating guide teeth drive the guide rod at the end of the guide shaft to rotate, when the fan-shaped plate at the end of the rotating guide rod slides over the arc plate, the moving column at the other end of the guide rod slides in the guide groove, and the guide rod drives the turntable to rotate a certain angle, completing the setting of the wire drawing die of the preset enameled wire core diameter;

[0017] S2: When the turntable rotates a certain angle, it drives the guide rod to rotate, the rotating guide rod drives the gear three to rotate, the rotating gear three drives the gear two to rotate, the rotating gear two drives the gear one to rotate, the rotating gear one is coaxial with the rotating tooth, thereby driving the rotating tooth to rotate, when the rotating rotating tooth rotates, its circumferential tooth convex cooperates with the rack plate, driving the limit cylinder horizontally for a certain distance, and the slide plate on one side of the limit cylinder moves the same distance in the guide rail, completing the work of adjusting the distance between the limit cylinder and the drawing die;

[0018] S3: The enameled wire core is passed through the L-shaped support until it enters the wire drawing die, and then enters the limiting cylinder. The enameled wire core simultaneously passes through the L-shaped protective cover and the mounting seat and enters the supporting seat. The enameled wire core after drawing is straightened by rotating and extruding the fixed wheel and the movable wheel.

[0019] The beneficial effects of the present invention are:

[0020] 1. The uniform wire drawing and straightening equipment for the core of the enameled wire and the wire drawing process thereof meet the needs of straightening the cores of enameled wires of different specifications by providing a straightening mechanism including a support seat, a fixed rotating wheel, a movable rotating wheel, a frustum, a guide hole, a screw and a slider. In the process of straightening the core of the enameled wire by rotating the fixed rotating wheel and the movable rotating wheel, the frustum located on the inner ring of the fixed rotating wheel and the movable rotating wheel can effectively realize lateral pressure to ensure the stability of the horizontal transportation of the core of the enameled wire.

[0021] 2. The uniform wire drawing and straightening equipment for the core wire of the enameled wire and its wire drawing process are equipped with an intermittent rotation mechanism including a motor, a rotating shaft, a driving tooth, an arc plate, a turntable, a guide groove, a wire drawing die, a mounting plate, a movable column, a guide rod and a fan-shaped plate, so that multiple wire drawing dies of different specifications on one side of the turntable circle complete the rotation work, thereby meeting the requirements for wire drawing of enameled wire cores of different specifications and improving the processing efficiency of different enameled wire cores.

[0022] 3. The uniform wire drawing and straightening equipment for the enameled wire core and the wire drawing process thereof are provided with a tensioning mechanism including a slide plate, a guide rail, an inner cavity, a rack plate, linkage teeth, a fixed frame, gear one, gear two, gear three, a connecting shaft and rotating teeth, which effectively realizes the adjustment of the distance between the limit cylinder and the wire drawing die. The distance between the wire drawing die and the limit cylinder can be changed by rotation according to the different inner diameters of the wire drawing die, so that the enameled wire core is stable during transportation after being drawn by the wire drawing die and wrapped by the limit cylinder, thereby avoiding the breakage and deviation of the enameled wire core after drawing, and improving the drawing quality of the enameled wire core. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of the uniform drawing and straightening device for the core wire of the enameled wire proposed by the present invention;

[0024] Figure 2 It is a side view structural schematic diagram of the uniform wire drawing and straightening device for enameled wire core wire proposed by the present invention;

[0025] Figure 3 It is a schematic diagram of the top view of the structure of the uniform wire drawing and straightening device for the core wire of the enameled wire proposed by the present invention;

[0026] Figure 4 It is a structural schematic diagram of the straightening mechanism in the uniform wire drawing and straightening device for the core wire of the enameled wire proposed by the present invention;

[0027] Figure 5 It is a schematic diagram of the main structure of the intermittent rotation mechanism in the uniform wire drawing and straightening equipment for enameled wire cores proposed by the present invention;

[0028] Figure 6 It is a schematic diagram of the back structure of the intermittent rotation mechanism in the uniform wire drawing and straightening device for the core wire of the enameled wire proposed by the present invention;

[0029] Figure 7 This is a schematic diagram of the structure of A in the uniform wire drawing and straightening equipment for enameled wire cores proposed by the present invention.

[0030] In the figure: 1, base; 2, mounting plate; 3, side plate; 4, enameled wire core; 5, L-shaped support; 6, frame; 7, limit cylinder; 8, bracket; 9, mounting seat; 10, L-shaped protective cover; 11, connecting plate; 12, intermittent rotation mechanism; 13, tension mechanism; 14, straightening mechanism; 1201, motor; 1202, rotating shaft; 1203, driving gear; 1204, arc plate; 1205, rotating disk; 1206, guide groove; 1207, wire drawing die; 1208, mounting disk; 1209, moving column; 1210, guide rod; 1211, fan-shaped plate; 1301, slide plate; 1302, guide rail; 1303, inner cavity; 1304, rack plate; 1305, linkage tooth; 1306, fixed frame; 1307, gear one; 1308, gear two; 1309, gear three; 1310, connecting shaft; 1311, rotating tooth; 1401, support seat; 1402, fixed rotating wheel; 1403, movable rotating wheel; 1404, frustum; 1405, guide hole; 1406, screw; 1407, slider. DETAILED DESCRIPTION

[0031] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.

[0032] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0033] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] Embodiment 1:

[0036] Enameled wire core wire uniform drawing and straightening equipment, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, it includes a base 1, a frame 6, an intermittent rotation mechanism 12, a tension mechanism 13 and a straightening mechanism 14, wherein the intermittent rotation mechanism 12, the tension mechanism 13 and the straightening mechanism 14 are interspersed with an enameled wire core 4 and movably connected, and the two straightening mechanisms 14 are vertically placed on the top of the base 1, and one side of the frame 6 is connected to the back side of the base 1 through a connecting plate 11;

[0037] Straightening mechanisms 14 are fixedly connected to both sides of the top of the base 1, and an enameled wire core 4 is movably connected inside the straightening mechanism 14. L-shaped protective sleeves 10 are sleeved on both sides of the middle section of the enameled wire core 4, and a bracket 8 is fixedly connected to the bottom outer wall of the L-shaped protective sleeve 10. A mounting seat 9 is fixedly connected to the opposite side of the bracket 8, and the enameled wire core 4 passes through the top of the mounting seat 9. An L-shaped support 5 is fixedly connected to one side of the back side of the base 1, and the enameled wire core 4 passes through the top of the L-shaped support 5.

[0038] In order to promote the straightening effect of the enameled wire core after drawing; Figure 4 As shown, the straightening mechanism 14 includes a support seat 1401, a fixed rotating wheel 1402, a movable rotating wheel 1403, a round table surface 1404, a guide hole 1405, a screw 1406 and a slider 1407, and the support seat 1401 is fixedly connected to one side of the mounting plate 2, and the two sides of the mounting plate 2 are respectively fixedly connected with the side plates 3, the guide holes 1405 are equidistantly opened on one side of the top of the mounting plate 2, and the slider 1407 is slidably connected in the guide holes 1405;

[0039] The screw rod 1406 is fixedly connected to the top of the slider 1407, and the screw rod 1406 is connected to the top of the side plate 3 through a thread, the moving wheel 1403 is rotatably connected to one side of the slider 1407, the fixed wheel 1402 is rotatably connected to one side of the mounting plate 2, and the round table surface 1404 is arranged on both sides of the inner ring of the fixed wheel 1402 and the moving wheel 1403;

[0040] When the enameled wire core after drawing passes through the two straightening mechanisms 14, the fixed wheel 1402 and the movable wheel 1403 are driven to rotate, and the fixed wheel 1402 and the movable wheel 1403 are rotated and extruded to complete the straightening of the enameled wire core after drawing. During this period, the slider 1407 is driven to move in the guide hole 1405 by rotating the screw 1406, which increases the distance between the fixed wheel 1402 and the movable wheel 1403, thereby meeting the straightening requirements of enameled wire cores of different specifications. In the process of the fixed wheel 1402 and the movable wheel 1403 rotating to straighten the enameled wire core, the frustum 1404 located on the inner ring of the fixed wheel 1402 and the movable wheel 1403 can effectively realize side pressure to ensure the stability of horizontal transportation of the enameled wire core.

[0041] In order to meet the requirements of wire drawing of different specifications of enameled wire cores and improve the processing efficiency of different enameled wire cores; Figure 5 and Figure 6 As shown, the intermittent rotation mechanism 12 includes a motor 1201, a rotating shaft 1202, a driving tooth 1203, an arc plate 1204, a rotating disk 1205, a guide groove 1206, a wire drawing die 1207, a mounting disk 1208, a moving column 1209, a guide rod 1210 and a fan-shaped plate 1211, and the motor 1201 is fixedly connected to one side of the top of the frame 6 through a support plate, and the rotating shaft 1202 is connected to the output end of the motor 1201 through a coupling, the driving tooth 1203 is connected to the circumference of the rotating shaft 1202 through a thread, and the mounting disk 1208 is rotatably connected to the end of the rotating shaft 1202;

[0042] The turntable 1205 is fixedly connected to the circumference of the mounting plate 1208, the arc plates 1204 are fixedly connected to one side of the circumference of the turntable 1205 at equal distances, and the guide groove 1206 is arranged between each two arc plates 1204 of the turntable 1205, the side of the frame 6 close to the driving teeth 1203 is rotatably connected to the guide teeth through the guide shaft, the guide rod 1210 is connected to the circumference of the guide shaft through threads, and the driving teeth 1203 are meshed with the guide teeth;

[0043] The fan-shaped plate 1211 is arranged at one end of the guide rod 1210, the moving column 1209 is arranged at the other end of the guide rod 1210, and the moving column 1209 and the guide groove 1206 slide with each other, the outer wall of the circumference of the turntable 1205 is provided with mounting holes distributed at equal distances, and the wire drawing die 1207 is connected to the mounting holes by threads, and the inner diameter of each wire drawing die 1207 is different, and the fan-shaped plate 1211 is adapted to the arc plate 1204;

[0044] During operation, the starting motor 1201 drives the rotating shaft 1202 to rotate, and the rotating rotating shaft 1202 drives the driving tooth 1203 to rotate. The rotation of the driving tooth 1203 drives the guide tooth to rotate, and the rotating guide tooth drives the guide rod 1210 at the end of the guide shaft to rotate. When the fan plate 1211 at the end of the rotating guide rod 1210 slides over the arc plate 1204, the moving column 1209 at the other end slides in the guide groove 1206, driving the turntable 1205 to rotate a certain angle, thereby prompting multiple wire drawing dies 1207 of different specifications on one side of the turntable 1205 to complete the rotation work, meeting the requirements of wire drawing of enameled wire cores of different specifications and improving the processing efficiency of different enameled wire cores.

[0045] In order to ensure the stability of the movement of the enameled wire core under the drawing work of wire drawing dies 1207 of different specifications; Figure 7 As shown, the tensioning mechanism 13 includes a slide plate 1301, a guide rail 1302, an inner cavity 1303, a rack plate 1304, a linkage tooth 1305, a fixed frame 1306, a gear 1 1307, a gear 2 1308, a gear 3 1309, a connecting shaft 1310 and a rotating tooth 1311, and the fixed frame 1306 is fixedly connected to one side of the frame 6, the guide rail 1302 is fixedly connected to one side of the frame 6 close to the fixed frame 1306, and the slide plate 1301 is slidably connected to the inner side of the guide rail 1302. , one side of the slide plate 1301 is fixedly connected to the limiting cylinder 7, and the inner cavity 1303 is opened on one side of the limiting cylinder 7, the enameled wire core 4 passes through the inner cavity 1303, the linkage tooth 1305 is rotatably connected to one side of the fixed frame 1306 through the rotating shaft 1, the gear 1 1307 is rotatably connected to one side of the fixed frame 1306 through the rotating shaft 2, the gear 2 1308 is rotatably connected to one side of the fixed frame 1306 through the rotating shaft 3, and the gear 1 1307 and the gear 2 1308 are meshed with each other;

[0046] The circumference of the linkage tooth 1305 has only general tooth protrusions, the rotating tooth 1311 is connected to the circumference of the rotating shaft 2 by threads, and the circumference of the rotating tooth 1311 has only a pair of axially symmetrical tooth protrusions, the rotating tooth 1311 and the linkage tooth 1305 are meshed with each other, the connecting shaft 1310 is connected to the center of the rotating disk 1205 by threads, and the gear 3 1309 is connected to the circumferential end of the connecting shaft 1310 by threads;

[0047] The gear 3 1309 is meshed with the gear 2 1308, the rack plate 1304 is fixedly connected to the top of the limiting cylinder 7, and the limiting cylinder 7 is meshed with the linkage tooth 1305 and the rotating tooth 1311;

[0048] When the turntable 1205 rotates a certain angle, it drives the guide rod 1210 to rotate, the rotating guide rod 1210 drives the gear three 1309 to rotate, the rotating gear three 1309 drives the gear two 1308 to rotate, the rotating gear two 1308 drives the gear one 1307 to rotate, the rotating gear one 1307 is coaxial with the rotating tooth 1311, thereby driving the rotating tooth 1311 to rotate, when the rotating rotating tooth 1311 rotates, its circumferential tooth protrusion cooperates with the rack plate 1304, driving the limit cylinder 7 is moved horizontally a certain distance, and the slide plate 1301 on one side of the limiting cylinder 7 moves the same distance in the guide rail 1302, which effectively realizes the adjustment of the distance between the limiting cylinder 7 and the wire drawing die 1207, so that the distance between the wire drawing die 1207 and the limiting cylinder 7 can be changed according to the different inner diameters of the wire drawing die 1207, so that the enameled wire core 4 can be wrapped by the limiting cylinder 7 after being drawn by the wire drawing die 1207. The stability during transportation is improved, the breakage and deviation of the enameled wire core 4 after drawing is avoided, and the drawing quality of the enameled wire core 4 is improved.

[0049] Embodiment 2:

[0050] The wire drawing process of the enameled wire core wire uniform drawing and straightening equipment, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the following steps are included:

[0051] S1: Start the motor 1201 to drive the rotating shaft 1202 to rotate, the rotating rotating shaft 1202 drives the driving gear 1203 to rotate, the driving gear 1203 rotates and drives the guide gear to rotate, the rotating guide gear drives the guide rod 1210 at the end of the guide shaft to rotate, when the fan-shaped plate 1211 at the end of the rotating guide rod 1210 slides over the arc plate 1204, the moving column 1209 at the other end of the guide rod 1210 slides in the guide groove 1206, and the guide rod 1210 drives the turntable 1205 to rotate a certain angle, completing the setting of the wire drawing die 1207 of the preset enameled wire core 4 diameters;

[0052] S2: When the turntable 1205 rotates a certain angle, the guide rod 1210 is driven to rotate, the rotating guide rod 1210 drives the gear three 1309 to rotate, the rotating gear three 1309 drives the gear two 1308 to rotate, the rotating gear two 1308 drives the gear one 1307 to rotate, the rotating gear one 1307 is coaxial with the rotating tooth 1311, thereby driving the rotating tooth 1311 to rotate, when the rotating rotating tooth 1311 rotates, its circumferential tooth protrusion cooperates with the rack plate 1304, driving the limit cylinder 7 horizontally for a certain distance, and the slide plate 1301 on one side of the limit cylinder 7 moves the same distance in the guide rail 1302, completing the work of adjusting the distance between the limit cylinder 7 and the drawing die 1207;

[0053] S3: The enameled wire core 4 passes through the L-shaped support 5 until it reaches the drawing die 1207, and then enters the limiting cylinder 7. The enameled wire core 4 passes through the L-shaped protective cover 10 and the mounting seat 9 at the same time and enters the supporting seat 1401. The enameled wire core after drawing is straightened by rotating and extruding the fixed wheel 1402 and the movable wheel 1403.

[0054] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An enameled wire core wire uniform drawing and straightening device, comprising a base (1), characterized in that: The top sides of the base (1) are respectively fixedly connected with straightening mechanisms (14), and an enameled wire core (4) is movably connected inside the straightening mechanism (14), the middle sides of the enameled wire core (4) are sleeved with L-shaped protective sleeves (10), and the bottom outer wall of the L-shaped protective sleeve (10) is fixedly connected with a bracket (8), the opposite side of the bracket (8) is fixedly connected with a mounting seat (9), and the enameled wire core (4) passes through the top of the mounting seat (9), the back side of the base (1) is fixedly connected with an L-shaped support (5), and the enameled wire core (4) passes through the top of the L-shaped support (5), and an intermittent rotation mechanism (12) is arranged on the top of the frame (6), and a tension mechanism (13) is arranged on one side of the intermittent rotation mechanism (12).

2. The uniform drawing and straightening equipment for enameled wire cores according to claim 1, characterized in that: The straightening mechanism (14) comprises a support seat (1401), a fixed rotating wheel (1402), a movable rotating wheel (1403), a round table (1404), a guide hole (1405), a screw (1406) and a slider (1407), wherein the support seat (1401) is fixedly connected to one side of the mounting plate (2), the two sides of the mounting plate (2) are respectively fixedly connected to the side plates (3), the guide holes (1405) are equidistantly arranged on one side of the top of the mounting plate (2), and the slider (1407) is slidably connected in the guide holes (1405).

3. The uniform drawing and straightening device for enameled wire cores according to claim 2, characterized in that: The screw rod (1406) is fixedly connected to the top of the slider (1407), and the screw rod (1406) is connected to the top of the side plate (3) through a thread, the movable rotating wheel (1403) is rotatably connected to one side of the slider (1407), the fixed rotating wheel (1402) is rotatably connected to one side of the mounting plate (2), and the frustum (1404) is arranged on both sides of the inner ring of the fixed rotating wheel (1402) and the movable rotating wheel (1403).

4. The uniform drawing and straightening device for enameled wire cores according to claim 1, characterized in that: The intermittent rotation mechanism (12) comprises a motor (1201), a rotating shaft (1202), a driving tooth (1203), an arc plate (1204), a rotating disk (1205), a guide groove (1206), a wire drawing die (1207), a mounting disk (1208), a movable column (1209), a guide rod (1210) and a fan-shaped plate (1211), wherein the motor (1201) is fixedly connected to one side of the top of the frame (6) through a support plate, and the rotating shaft (1202) is fixedly connected to the output end of the motor (1201), the driving tooth (1203) is arranged on the circumference of the rotating shaft (1202), and the mounting disk (1208) is rotatably connected to the end of the rotating shaft (1202).

5. The uniform drawing and straightening device for enameled wire cores according to claim 4, characterized in that: The turntable (1205) is fixedly connected to the circumference of the mounting plate (1208), the arc plates (1204) are fixedly connected to one side of the circumference of the turntable (1205) at equal distances, and the guide groove (1206) is arranged between each two arc plates (1204) of the turntable (1205), and the side of the frame (6) close to the driving teeth (1203) is rotatably connected to the guide teeth via a guide shaft, and the guide rod (1210) is arranged on the circumference of the guide shaft, and the driving teeth (1203) are meshed with the guide teeth.

6. The uniform drawing and straightening device for enameled wire cores according to claim 4, characterized in that: The fan-shaped plate (1211) is arranged at one end of the guide rod (1210), the movable column (1209) is arranged at the other end of the guide rod (1210), and the movable column (1209) and the guide groove (1206) slide with each other. The circumferential outer wall of the turntable (1205) is provided with mounting holes distributed at equal distances, and the wire drawing die (1207) is arranged in the mounting holes. The inner diameter of each wire drawing die (1207) is different, and the fan-shaped plate (1211) is adapted to the arc plate (1204).

7. The uniform drawing and straightening device for enameled wire cores according to claim 1, characterized in that: The tensioning mechanism (13) comprises a slide plate (1301), a guide rail (1302), an inner cavity (1303), a rack plate (1304), a linkage tooth (1305), a fixed frame (1306), a gear 1 (1307), a gear 2 (1308), a gear 3 (1309), a connecting shaft (1310) and a rotating tooth (1311), wherein the fixed frame (1306) is fixedly connected to one side of the frame (6), the guide rail (1302) is fixedly connected to one side of the frame (6) close to the fixed frame (1306), and the slide plate (1301) is slidably connected to the guide rail (1306). 302), one side of the slide plate (1301) is fixedly connected to the limiting cylinder (7), and the inner cavity (1303) is opened on one side of the limiting cylinder (7), the enameled wire core (4) passes through the inner cavity (1303), the linkage gear (1305) is rotatably connected to one side of the fixed frame (1306) through the rotating shaft 1, the gear 1 (1307) is rotatably connected to one side of the fixed frame (1306) through the rotating shaft 2, the gear 2 (1308) is rotatably connected to one side of the fixed frame (1306) through the rotating shaft 3, and the gear 1 (1307) and the gear 2 (1308) are meshed with each other.

8. The uniform drawing and straightening device for enameled wire cores according to claim 7, characterized in that: The circumference of the linkage tooth (1305) has only general tooth protrusions, the rotating tooth (1311) is arranged on the circumference of the rotating shaft two, and the circumference of the rotating tooth (1311) has only a pair of axially symmetrical tooth protrusions, the rotating tooth (1311) and the linkage tooth (1305) are meshed with each other, the connecting shaft (1310) is arranged at the center of the turntable (1205), and the gear three (1309) is arranged at the circumferential end of the connecting shaft (1310).

9. The uniform drawing and straightening device for enameled wire cores according to claim 7, characterized in that: The gear three (1309) and the gear two (1308) are meshed with each other, the rack plate (1304) is fixedly connected to the top of the limiting cylinder (7), and the limiting cylinder (7) is meshed with the linkage tooth (1305) and the rotating tooth (1311).

10. A wire drawing process according to the uniform wire drawing and straightening device for enameled wire core wires according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: starting the motor (1201) to drive the rotating shaft (1202) to rotate, the rotating rotating shaft (1202) drives the driving teeth (1203) to rotate, the driving teeth (1203) rotate and drives the guide teeth to rotate, the rotating guide teeth drive the guide rod (1210) at the end of the guide shaft to rotate, when the fan-shaped plate (1211) at the end of the rotating guide rod (1210) slides over the arc plate (1204), the moving column (1209) at the other end of the guide rod (1210) slides in the guide groove (1206), and the guide rod (1210) drives the rotating disk (1205) to rotate a certain angle, thereby completing the setting of the wire drawing die (1207) of the preset enameled wire core (4) caliber; S2: When the turntable (1205) rotates a certain angle, it drives the guide rod (1210) to rotate, and the rotating guide rod (1210) drives the gear three (1309) to rotate, and the rotating gear three (1309) drives the gear two (1308) to rotate, and the rotating gear two (1308) drives the gear one (1307) to rotate, and the rotating gear one (1307) is coaxial with the rotating tooth (1311), thereby driving the rotating tooth (1311) to rotate, and when the rotating rotating tooth (1311) rotates, its circumferential tooth protrusion cooperates with the rack plate (1304), driving the limit cylinder (7) horizontally by a certain distance, and the slide plate (1301) on one side of the limit cylinder (7) moves the same distance in the guide rail (1302), completing the work of adjusting the distance between the limit cylinder (7) and the wire drawing die (1207); S3: The enameled wire core (4) is passed through the L-shaped support (5) until it reaches the wire drawing die (1207), and then enters the limiting cylinder (7) after passing through the wire drawing die (1207). The enameled wire core (4) simultaneously passes through the L-shaped protective cover (10) and the mounting seat (9) and enters the supporting seat (1401). The enameled wire core after drawing is straightened by rotating and extruding the fixed rotating wheel (1402) and the movable rotating wheel (1403).

Citation Information

Patent Citations

  • Wire drawing equipment for galvanized wire production

    CN114472564A

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    CN115812972A

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