Manufacturing and using method of high-performance composite material film
By simplifying structural and component design, efficient winding and leveling is achieved using servo motors, gear plates and flattening rollers, and preventing raw materials from adhesion through stirring and hot pressing techniques, the operational complexity, energy waste and molding in composite film manufacturing is solved. The problem of poor results improves product quality and market competitiveness.
Patent Information
- Application Number
- CN202411561909.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-03
AI Technical Summary
In the manufacturing process of high-performance composite films, structural complexity leads to inconvenience in operation, energy waste and cost increase, low mixing efficiency, poor molding effect, affecting product quality and market competitiveness.
Adopt a structure including a U-frame, plug-in board, electric push rod, sleeve shaft and winding roller, and efficient winding and smoothing is achieved through servo motor, gear plate and flattening roller, combining stirring sheets, bonding scrapers and scrapers To prevent raw materials from sticking to high-efficiency molding using hydraulic cylinders and hot-pressing plates.
It simplifies the operation process, reduces energy consumption and cost, improves mixing efficiency and molding pass rate, and enhances the market competitiveness of the product.
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Figure CN119239016A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of composite film manufacturing, and in particular to a method for manufacturing and using a high-performance composite film. Background Art
[0002] High-performance composite film is a film material with excellent physical, chemical and mechanical properties. It is usually composed of two or more materials with different properties through a special process. It also refers to those film materials with high modulus, high strength, high temperature resistance, corrosion resistance, wear resistance and other excellent properties, and can meet the needs of specific application scenarios. According to the different substrates and composite methods, high-performance composite films can be divided into many types, such as polyester film, polyimide film, polyethylene film, polypropylene film, etc., and are used in many fields in reality.
[0003] After the high-performance composite film is manufactured, multiple sets of component structures are needed to perform winding, flattening and cooling operations. However, during the production process, more structures will result in higher operational complexity, which is not conducive to more convenient operation by workers. In addition, more components will also cause energy waste and increase related costs, which is not conducive to promotion and use.
[0004] When the raw materials are prepared and stirred, the stirred raw materials will adhere to the inner wall and bottom of the mixing barrel, which will reduce the actual mixing effect and related mixing efficiency, and further waste raw materials and increase the cost of related raw material preparation, affecting the quality of the product, and increasing the risk of equipment damage and increasing the danger during use.
[0005] When the film is hot-pressed, the film forming effect is poor, which will reduce the qualified rate of the film forming, thereby causing an increase in manufacturing costs and affecting the market competitiveness of the product. Summary of the invention
[0006] In view of the deficiencies in the prior art, the present invention provides a method for manufacturing and using a high-performance composite film, which has the advantages of simplifying structural components, improving the preparation effect of mixed raw materials, and being more efficient during molding, thereby solving the problems raised in the background technology.
[0007] The present invention provides the following technical solution: a method for manufacturing and using a high-performance composite film, comprising a base plate, a forming box and a receiving plate, wherein a post-processing mechanism is arranged on the upper surface of the base plate, and the post-processing mechanism comprises a U-shaped frame, a receiving seat, a second servo motor, a first gear plate, a second gear plate, a first connecting rod, a belt, a second connecting rod and a second smoothing roller, wherein the bottom of the U-shaped frame is fixedly connected to the upper surface of the base plate, the bottom of the receiving seat is fixedly connected to the front of the U-shaped frame, the bottom of the second servo motor is fixedly connected to the bottom of the receiving seat, the interior of the first gear plate is fixedly connected to the outer surface of the output shaft of the second servo motor, the surface of the second gear plate is meshed with the surface of the first gear plate, the outer surface of the first connecting rod is fixedly connected to the interior of the second gear plate, the inner side of the belt is transmission-connected to the outer surface of the first connecting rod, the outer surface of the second connecting rod is transmission-connected to the inner side of the belt, and the interior of the second smoothing roller is fixedly connected to the outer surface of the second connecting rod.
[0008] Preferably, a hot pressing forming mechanism is provided at the bottom of the receiving plate, and the hot pressing forming mechanism includes a first servo motor, a cylindrical gear, a connecting gear, a connecting block, a stirring sheet, a fitting scraper and a scraper. The bottom of the first servo motor is fixedly connected to the upper surface of the receiving plate, the interior of the cylindrical gear is fixedly connected to the outer surface of the output shaft of the first servo motor, the outer surface of the connecting gear is meshed with the outer surface of the cylindrical gear, the upper surface of the connecting block is fixedly connected to one end of the connecting gear, the outer surface of the stirring sheet is fixedly connected to the interior of the connecting block, the left side of the fitting scraper is fixedly connected to the right side of the connecting block, and the upper surface of the scraper is fixedly connected to the bottom of the stirring sheet.
[0009] Preferably, a mixing and stirring mechanism is provided on the lower surface of the interior of the molding box, and the mixing and stirring mechanism includes a first electric slide rail, a first moving block, a hydraulic cylinder, a rectangular block, an electric push rod, a connecting moving block and a hot pressing plate, the upper surface of the first electric slide rail is fixedly connected to the upper surface of the interior of the molding box, the interior of the first moving block is slidably connected to the outer surface of the first electric slide rail, the upper surface of the hydraulic cylinder is fixedly connected to the bottom of the first moving block, the upper surface of the rectangular block is fixedly connected to the output shaft of the hydraulic cylinder, one end of the electric push rod is fixedly connected to the left side of the interior of the rectangular block, the left side of the connecting moving block is fixedly connected to the other end of the electric push rod, the upper surface of the hot pressing plate is fixedly connected to the lower surface of the connecting moving block, and the outer surface of the connecting moving block is slidably connected to the inner wall of the rectangular block.
[0010] Preferably, a plug-in plate is plugged into the interior of the U-shaped frame, a sleeve shaft is rotatably connected to the interior of the plug-in plate, and a winding roller is fixedly mounted on the outer surface of the sleeve shaft.
[0011] Preferably, the output shaft of the second servo motor is fixedly connected to a connecting shaft, and the outer surface of the connecting shaft is engaged with the inside of the sleeve shaft.
[0012] Preferably, a vertical plate is fixedly installed on the upper surface of the base plate, a first leveling roller is fixedly installed on the outer surface of the first connecting rotating rod, a cooling box is provided on the upper surface of the base plate, a connecting roller is provided inside the cooling box, a support rod is fixedly installed on the upper surface of the forming box, and the outer surface of the support rod is fixedly connected to the inside of the receiving plate.
[0013] Preferably, a mixing preparation box is fixedly installed on the upper surface of the molding box, and the interior of the mixing preparation box is rotatably connected to a receiving rotating rod, and the outer surface of the receiving rotating rod is fixedly connected to the interior of the connecting gear, the right side of the fitting scraper is fitted with the inner wall of the mixing preparation box, and the bottom of the scraper is fitted with the bottom end of the inside of the mixing preparation box.
[0014] Preferably, a solenoid valve is provided on the upper surface of the interior of the molding box, the liquid inlet of the solenoid valve is fixedly connected to the bottom of the mixing preparation box, the liquid outlet of the solenoid valve is fixedly connected to a connecting pipe, and a casting head is fixedly installed at one end of the connecting pipe.
[0015] Preferably, a second electric slide rail is fixedly mounted on the upper surface of the base plate, a second moving block is slidably connected to the outer surface of the second electric slide rail, and a molding mold box is fixedly mounted on the upper surface of the second moving block.
[0016] Preferably, a method for using a high-performance composite material film is characterized by comprising a manufacturing device for a high-performance composite material film as described in any one of the claims.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The manufacturing and use method of the high-performance composite material film can achieve the effect of winding up the high-performance composite material film after the winding roller has rolled it up through the use of a U-shaped frame, a plug-in plate, an electric push rod, a sleeve shaft and a winding roller. Through the use of a receiving seat, a second servo motor, a first gear plate, a second gear plate, a first connecting rotating rod, a first smoothing roller, a belt, a second connecting rotating rod, a second smoothing roller and the first smoothing roller, the first smoothing roller and the second smoothing roller can be operated synchronously, thereby achieving the effect of efficiently smoothing the high-performance composite material film, and the second servo motor can be reversed after smoothing to The flattened high-performance composite film can be rolled up, which reduces the use of related component structures and reduces energy consumption. Through the use of cooling boxes and connecting rollers, the high-performance composite film can be cooled, which is convenient for improving the use effect of the high-performance composite film after support and rolling. It also solves the problem of how to flatten, cool and roll the formed film through a set of structures, which can achieve the effect of reducing the use of equipment components, thereby reducing the complexity of operation, facilitating more convenient operation for staff, avoiding energy waste, and reducing related costs, which is conducive to promotion and use.
[0019] 2. The manufacturing and use method of this high-performance composite film can drive the connection block and the stirring plate to rotate through the use of the first servo motor, cylindrical gear, connecting gear, connecting block, stirring plate, fitting scraper and scraper, and can mix the raw materials inside the mixing preparation box, and the fitting scraper and scraper can scrape the inner wall and bottom of the mixing preparation box to avoid the raw materials adhering to the inside of the mixing preparation box during mixing. Through the use of solenoid valves, connecting pipes and casting heads, the mixed raw materials can be cast into a film, thereby solving the problem of how to make the mixing and preparation of raw materials more efficient, and can achieve the effect of avoiding the raw materials from adhering to the inner wall and bottom of the mixing preparation box, reducing the waste of raw materials, and can reduce the preparation cost, improve the quality of the product, and reduce the risk of equipment damage and the danger of equipment when in use.
[0020] 3. The manufacturing and use method of this high-performance composite film can drive the lifting of the hot pressing plate through the use of the first electric slide rail, the first moving block, the hydraulic cylinder, and the rectangular block, and then the mixed raw materials cast in the molding mold box can be hot-pressed and molded. The electric push rod and the connecting moving block can drive the change of the position of the hot pressing plate, so as to conveniently adjust the position of the hot pressing plate without affecting the actual operation of the equipment. The second electric slide rail, the second moving block and the molding mold box can be used to move the position of the hot-pressed film inside the molding mold box, so as to facilitate the subsequent processing of the molded film, thereby solving the problem of how to conveniently mold the mixed raw materials, achieving better effects during hot pressing, improving the qualified rate of the film during molding, avoiding the increase of manufacturing costs, and improving the market competitiveness of the manufactured film in reality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention;
[0022] Figure 2 For the present invention Figure 1 A schematic diagram of a top view structure;
[0023] Figure 3 For the present invention Figure 1 A right view structural diagram of ;
[0024] Figure 4 For the present invention Figure 1 Schematic diagram of the local structure;
[0025] Figure 5 For the present invention Figure 4 Schematic diagram of the post-processing mechanism structure;
[0026] Figure 6 For the present invention Figure 1 Schematic diagram of the mixing and stirring mechanism structure;
[0027] Figure 7 For the present invention Figure 1 Schematic diagram of the hot pressing forming mechanism structure.
[0028] In the figure: 1, bottom plate; 2, forming box; 3, support rod; 4, receiving plate; 5, first servo motor; 6, cylindrical gear; 7, connecting gear; 8, connecting block; 9, stirring blade; 10, laminating scraper; 11, scraper; 12, mixing preparation box; 13, receiving rotating rod; 14, solenoid valve; 15, connecting pipe; 16, pouring head; 17, first electric slide rail; 18, first moving block; 19, hydraulic cylinder; 20, rectangular block; 21, electric push rod; 22, connecting moving block; 23, hot pressing plate; 24, second electric slide rail; 25. Second moving block; 26. Forming mold box; 27. U-shaped frame; 28. Plug-in board; 29. Socket; 30. Second servo motor; 31. Connecting shaft; 32. Sleeve shaft; 33. Winding roller; 34. Vertical plate; 35. First gear plate; 36. Second gear plate; 37. First connecting rotating rod; 38. First leveling roller; 39. Belt; 40. Second connecting rotating rod; 41. Second leveling roller; 42. Cooling box; 43. Connecting roller; 44. Hot pressing molding mechanism; 45. Mixing and stirring mechanism; 46. Post-processing mechanism. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] A method for using a high-performance composite film, comprising a manufacturing device for a high-performance composite film according to any one of claims 1 to 9
[0031] See also Figure 4 and Figure 5A method for manufacturing and using a high-performance composite film comprises a bottom plate 1, a forming box 2 and a receiving plate 4. A post-processing mechanism 46 is arranged on the upper surface of the bottom plate 1. The post-processing mechanism 46 comprises a U-shaped frame 27, a receiving seat 29, a second servo motor 30, a first gear plate 35, a second gear plate 36, a first connecting rod 37, a belt 39, a second connecting rod 40 and a second smoothing roller 41. The bottom of the U-shaped frame 27 is fixedly connected to the upper surface of the bottom plate 1, the bottom of the receiving seat 29 is fixedly connected to the front of the U-shaped frame 27, the bottom of the second servo motor 30 is fixedly connected to the bottom of the receiving seat 29, the interior of the first gear plate 35 is fixedly connected to the outer surface of the output shaft of the second servo motor 30, the surface of the second gear plate 36 is meshed with the surface of the first gear plate 35, and the outer surface of the first connecting rod 37 is fixedly connected to the bottom of the receiving seat 29. The surface is fixedly connected to the inside of the second gear plate 36, the inner side of the belt 39 is transmission-connected to the outer surface of the first connecting rod 37, the outer surface of the second connecting rod 40 is transmission-connected to the inner side of the belt 39, the interior of the second smoothing roller 41 is fixedly connected to the outer surface of the second connecting rod 40, the interior of the U-shaped frame 27 is plugged with a plug-in board 28, the interior of the plug-in board 28 is rotatably connected with a sleeve shaft 32, the outer surface of the sleeve shaft 32 is fixedly installed with a winding roller 33, the output shaft of the second servo motor 30 is fixedly connected to the connecting shaft 31, and the outer surface of the connecting shaft 31 is clamped with the inside of the sleeve shaft 32, the upper surface of the base plate 1 is fixedly installed with a vertical plate 34, the outer surface of the first connecting rod 37 is fixedly installed with a first smoothing roller 38, the upper surface of the base plate 1 is provided with a cooling box 42, and the interior of the cooling box 42 is provided with a connecting roller 43.
[0032] Specifically, the first gear plate 35 and the second gear plate 36 are driven by the second servo motor 30 to achieve meshing transmission, thereby driving the first connecting rod 37 and the second connecting rod 40 to rotate synchronously through the belt 39. This design not only simplifies the power transmission structure, but also ensures that the second smoothing roller 41 and the first smoothing roller 38 can stably and synchronously smooth the formed product, effectively improving the surface flatness and quality of the product. The clamping design of the connecting shaft 31 and the sleeve shaft 32 enables the output shaft of the second servo motor 30 to directly drive the winding roller 33 to rotate, realizing the automatic winding function of the product. This design not only saves additional driving devices, but also improves the overall compactness and automation of the equipment. The use of the cooling box 42 and the connecting roller 43 arranged inside can timely cool the product after smoothing, which is helpful to fix the product shape and stabilize the performance. This design further improves the production efficiency and quality stability of the product.
[0033] See also Figure 1 , Figure 2 , Figure 3 and Figure 6A mixing and stirring mechanism 45 is provided at the bottom of the receiving plate 4. The mixing and stirring mechanism 45 includes a first servo motor 5, a cylindrical gear 6, a connecting gear 7, a connecting block 8, a stirring sheet 9, a fitting scraper 10 and a scraper 11. The bottom of the first servo motor 5 is fixedly connected to the upper surface of the receiving plate 4, the interior of the cylindrical gear 6 is fixedly connected to the outer surface of the output shaft of the first servo motor 5, the outer surface of the connecting gear 7 is meshed with the outer surface of the cylindrical gear 6, the upper surface of the connecting block 8 is fixedly connected to one end of the connecting gear 7, the outer surface of the stirring sheet 9 is fixedly connected to the interior of the connecting block 8, the left side of the fitting scraper 10 is fixedly connected to the right side of the connecting block 8, and the upper surface of the scraper 11 is fixedly connected to the bottom of the stirring sheet 9. A support rod 3 is fixedly installed on the upper surface of the molding box 2, and the outer surface of the support rod 3 is fixedly connected to the inside of the receiving plate 4. A mixing preparation box 12 is fixedly installed on the upper surface of the molding box 2. The mixing preparation box 12 is rotatably connected to a receiving rotating rod 13, and the outer surface of the receiving rotating rod 13 is fixedly connected to the inside of the connecting gear 7. The right side of the scraper 10 is in contact with the inner wall of the mixing preparation box 12, and the bottom of the scraper 11 is in contact with the bottom end of the mixing preparation box 12. A solenoid valve 14 is provided on the upper surface of the interior of the molding box 2, and the liquid inlet of the solenoid valve 14 is fixedly connected to the bottom of the mixing preparation box 12, and the liquid outlet of the solenoid valve 14 is fixedly connected to a connecting pipe 15, and a casting head 16 is fixedly installed at one end of the connecting pipe 15.
[0034] Specifically, driven by the first servo motor 5, the cylindrical gear 6 and the connecting gear 7 realize meshing transmission, thereby driving the connecting block 8, the stirring piece 9, the fitting scraper 10 and the scraper 11 to rotate. This design not only ensures that the raw materials in the mixing preparation box 12 can be fully and evenly stirred, but also improves the stirring efficiency, making the prepared products more stable and reliable. The tight fit between the fitting scraper 10 and the inner wall of the mixing preparation box 12, and the fit between the scraper 11 and the bottom end of the mixing preparation box 12 effectively prevent the raw materials from adhering to the inner wall and bottom of the box during the stirring process, avoiding the waste of raw materials and the decline in preparation quality. This design further improves the utilization rate and preparation efficiency of the equipment. The use of the solenoid valve 14 and the connecting pipe 15 realizes the precise control of the mixed liquid in the mixing preparation box 12, so that the mixed liquid can be transported to the molding box 2 according to the predetermined time and amount, and evenly poured through the pouring head 16. This design not only improves the molding accuracy and consistency of the product, but also reduces the operation difficulty and labor cost.
[0035] See also Figure 7The lower surface of the interior of the molding box 2 is provided with a hot pressing molding mechanism 44, which includes a first electric slide rail 17, a first moving block 18, a hydraulic cylinder 19, a rectangular block 20, an electric push rod 21, a connecting moving block 22 and a hot pressing plate 23. The upper surface of the first electric slide rail 17 is fixedly connected to the upper surface of the interior of the molding box 2, the interior of the first moving block 18 is slidably connected to the outer surface of the first electric slide rail 17, the upper surface of the hydraulic cylinder 19 is fixedly connected to the bottom of the first moving block 18, and the upper surface of the rectangular block 20 is connected to the hydraulic cylinder 19. The output shaft is fixedly connected, one end of the electric push rod 21 is fixedly connected to the left side inside the rectangular block 20, the left side of the connecting moving block 22 is fixedly connected to the other end of the electric push rod 21, the upper surface of the hot pressing plate 23 is fixedly connected to the lower surface of the connecting moving block 22, and the outer surface of the connecting moving block 22 is slidably connected to the inner wall of the rectangular block 20, the upper surface of the bottom plate 1 is fixedly installed with a second electric slide rail 24, the outer surface of the second electric slide rail 24 is slidably connected with a second moving block 25, and the upper surface of the second moving block 25 is fixedly installed with a molding mold box 26.
[0036] Specifically, firstly, the sliding connection design between the first electric slide rail 17 and the first movable block 18 enables the hydraulic cylinder 19 and the hot pressing assembly driven by it to move precisely in the horizontal direction inside the molding box 2. This design not only improves the flexibility of the hot pressing operation, but also ensures that the hot pressing plate 23 can be accurately aligned with the material in the molding mold box 26, thereby ensuring the molding accuracy and consistency of the product. The hydraulic cylinder 19, as a power source, provides a stable and strong downward force for the hot pressing plate 23, ensuring that the material can be fully compacted and shaped during the hot pressing process. At the same time, the output force of the hydraulic cylinder 19 can be adjusted according to actual needs to adapt to the hot pressing requirements of different materials and products. The sliding connection design between the second electric slide rail 24 and the second movable block 25 provides the molding mold box 26 with horizontal movement capability.
[0037] Working principle: when in use, the prepared raw materials and related additives can be placed inside the mixing preparation box 12 first, and then the power of the first servo motor 5 can drive the rotation of the cylindrical gear 6 fixedly installed on the outer surface of the output shaft of the first servo motor 5. When the cylindrical gear 6 rotates, the meshing connecting gear 7 on the outer surface of the cylindrical gear 6 can be driven to rotate. When the connecting gear 7 rotates, the connecting block 8 fixedly installed at the bottom of the connecting gear 7 can be driven to rotate. When the connecting block 8 rotates, the stirring blade 9 can mix and prepare the raw materials and additives entering the mixing preparation box 12. At the same time, the raw materials adhered to the inner wall and the bottom of the mixing preparation box 12 can be mixed and prepared by the action of the scraper 10 and the scraper 11. And the additives are scraped off to avoid the influence of mixed stirring preparation. After the mixed preparation is completed, the prepared raw materials can be poured into the interior of the molding mold box 26 through the connecting pipe 15 and the pouring head 16 through the action of the solenoid valve 14. After pouring into the interior of the molding mold box 26, the first electric slide 17 can be driven to move by the power of the first electric slide 17 arranged on the upper surface of the interior of the molding box 2. After the first electric slide 17 moves to the relevant position, the height of the hot pressing plate 23 can be raised and lowered to the relevant position by the power of the first moving block 18, and then the position of the hot pressing plate 23 can be moved to the top of the molding mold box 26 by the power of the electric push rod 21. After the movement arrives, the first The power of the moving block 18 drives the position of the hot pressing plate 23 to descend, so that the raw materials inside the molding mold box 26 can be hot-pressed, and the film can be molded. After molding, the position of the molding mold box 26 can be moved by the power of the second electric slide rail 24 set on the upper surface of the bottom plate 1. Through the action of the second moving block 25, the surface of the second electric slide rail 24 moves to the right. After moving to the relevant position, the molded film can be placed on the surface of the winding roller 33. After placement, the power of the second servo motor 30 drives the rotation of the first gear plate 35 fixedly installed on the outer surface of the output shaft of the second servo motor 30. When the first gear plate 35 rotates, it can drive the meshing rotation of the second gear plate 36, thereby winding. The film on the surface of the roller 33 is transported and firstly smoothed by the outer surface of the first smoothing roller 38. After the preliminary smoothing, the film can enter the interior of the cooling box 42. When entering the interior of the cooling box 42, it can be wrapped around the outer surface of the connecting roller 43. When the outer surface of the connecting roller 43 is cooled, the second connecting rotating rod 40 can be driven to rotate synchronously through the action of the connecting belt 39 on the outer surface of the first connecting rotating rod 37. When the second connecting rotating rod 40 rotates, the second smoothing roller 41 fixedly installed on the outer surface of the second connecting rotating rod 40 can be driven to smooth the film inside the cooling box 42 again. After the film is smoothed and cooled, the second servo motor 30 can be reversed to drive the first gear plate 35 and the second gear plate 36 to reverse.It can also drive the cooling box 42, the second leveling roller 41 and the first leveling roller 38 to rotate in the opposite direction, so that the film can be rolled up on the outer surface of the winding roller 33. After the film is rolled up, the plug-in board 28 can be taken out of the U-shaped frame 27, and the sleeve shaft 32 can be taken out of the connecting shaft 31, so that the winding roller 33 can be disassembled, and the film rolled up on the outer surface of the winding roller 33 can be collected and processed.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A manufacturing device for a high-performance composite film, characterized in that: The invention comprises a bottom plate (1), a forming box (2) and a receiving plate (4); a post-processing mechanism (46) is arranged on the upper surface of the bottom plate (1); the post-processing mechanism (46) comprises a U-shaped frame (27), a receiving seat (29), a second servo motor (30), a first gear plate (35), a second gear plate (36), a first connecting rod (37), a belt (39), a second connecting rod (40) and a second smoothing roller (41); the bottom of the U-shaped frame (27) is fixedly connected to the upper surface of the bottom plate (1); the bottom of the receiving seat (29) is fixedly connected to the front of the U-shaped frame (27); the second servo motor (30) is fixedly connected to the front of the U-shaped frame (27); The bottom is fixedly connected to the bottom of the receiving seat (29), the interior of the first gear plate (35) is fixedly connected to the outer surface of the output shaft of the second servo motor (30), the surface of the second gear plate (36) is meshed with the surface of the first gear plate (35), the outer surface of the first connecting rod (37) is fixedly connected to the interior of the second gear plate (36), the inner side of the belt (39) is transmission-connected to the outer surface of the first connecting rod (37), the outer surface of the second connecting rod (40) is transmission-connected to the inner side of the belt (39), and the interior of the second smoothing roller (41) is fixedly connected to the outer surface of the second connecting rod (40).
2. The manufacturing device of a high-performance composite material film according to claim 1, characterized in that: A mixing and stirring mechanism (45) is provided at the bottom of the receiving plate (4), and the mixing and stirring mechanism (45) includes a first servo motor (5), a cylindrical gear (6), a connecting gear (7), a connecting block (8), a stirring sheet (9), a contact scraper (10) and a scraper (11). The bottom of the first servo motor (5) is fixedly connected to the upper surface of the receiving plate (4), the interior of the cylindrical gear (6) is fixedly connected to the outer surface of the output shaft of the first servo motor (5), the outer surface of the connecting gear (7) is meshed with the outer surface of the cylindrical gear (6), the upper surface of the connecting block (8) is fixedly connected to one end of the connecting gear (7), the outer surface of the stirring sheet (9) is fixedly connected to the interior of the connecting block (8), the left side of the contact scraper (10) is fixedly connected to the right side of the connecting block (8), and the upper surface of the scraper (11) is fixedly connected to the bottom of the stirring sheet (9).
3. The manufacturing device of a high-performance composite material film according to claim 1, characterized in that: A hot pressing forming mechanism (44) is arranged on the lower surface of the interior of the molding box (2), and the hot pressing forming mechanism (44) includes a first electric slide rail (17), a first moving block (18), a hydraulic cylinder (19), a rectangular block (20), an electric push rod (21), a connecting moving block (22) and a hot pressing plate (23), the upper surface of the first electric slide rail (17) is fixedly connected to the upper surface of the interior of the molding box (2), the interior of the first moving block (18) is slidably connected to the outer surface of the first electric slide rail (17), and the hydraulic cylinder (19) is arranged on the upper surface of the first moving block (18). The upper surface of the cylinder (19) is fixedly connected to the bottom of the first moving block (18), the upper surface of the rectangular block (20) is fixedly connected to the output shaft of the hydraulic cylinder (19), one end of the electric push rod (21) is fixedly connected to the left side inside the rectangular block (20), the left side of the connecting moving block (22) is fixedly connected to the other end of the electric push rod (21), the upper surface of the hot pressing plate (23) is fixedly connected to the lower surface of the connecting moving block (22), and the outer surface of the connecting moving block (22) is slidably connected to the inner wall of the rectangular block (20).
4. The manufacturing device of a high-performance composite material film according to claim 1, characterized in that: A plug-in board (28) is plugged into the interior of the U-shaped frame (27), a sleeve shaft (32) is rotatably connected to the interior of the plug-in board (28), and a winding roller (33) is fixedly mounted on the outer surface of the sleeve shaft (32).
5. The manufacturing device of a high-performance composite material film according to claim 1, characterized in that: The output shaft of the second servo motor (30) is fixedly connected to a connecting shaft (31), and the outer surface of the connecting shaft (31) is clamped with the inside of the sleeve shaft (32).
6. The manufacturing device of a high-performance composite material film according to claim 1, characterized in that: A vertical plate (34) is fixedly mounted on the upper surface of the base plate (1), a first leveling roller (38) is fixedly mounted on the outer surface of the first connecting rotating rod (37), a cooling box (42) is arranged on the upper surface of the base plate (1), and a connecting roller (43) is arranged inside the cooling box (42).
7. The manufacturing device of a high-performance composite material film according to claim 2, characterized in that: A support rod (3) is fixedly mounted on the upper surface of the molding box (2), and the outer surface of the support rod (3) is fixedly connected to the inside of the receiving plate (4). A mixing and preparation box (12) is fixedly mounted on the upper surface of the molding box (2), and a receiving rotating rod (13) is rotatably connected to the inside of the mixing and preparation box (12), and the outer surface of the receiving rotating rod (13) is fixedly connected to the inside of the connecting gear (7). The right side of the fitting scraper (10) fits with the inner wall of the mixing and preparation box (12), and the bottom of the scraper (11) fits with the bottom end of the inside of the mixing and preparation box (12).
8. The manufacturing device of a high-performance composite material film according to claim 2, characterized in that: According to the manufacturing device of a high-performance composite film according to claim 1, it is characterized in that: a solenoid valve (14) is provided on the upper surface inside the molding box (2), the liquid inlet of the solenoid valve (14) is fixedly connected to the bottom of the mixing preparation box (12), the liquid outlet of the solenoid valve (14) is fixedly connected to a connecting pipe (15), and a casting head (16) is fixedly installed at one end of the connecting pipe (15).
9. The manufacturing device of a high-performance composite material film according to claim 1, characterized in that: A second electric slide rail (24) is fixedly mounted on the upper surface of the base plate (1); a second moving block (25) is slidably connected to the outer surface of the second electric slide rail (24); and a molding mold box (26) is fixedly mounted on the upper surface of the second moving block (25).
10. A method for using a high-performance composite film, characterized in that: A device for manufacturing a high-performance composite film comprising any one of claims 1-9.