A cable for new energy electric vehicles
By using technical means such as flow chambers, current detection sensors, dynamic adjustment components and current-carrying dynamic adaptive adjustment components in cables for new energy electric vehicles, the problem of insufficient download flow in traditional wires under high power conditions is solved, and the effect of efficient conductivity, reducing resistance and extending service life is achieved.
Patent Information
- Application Number
- CN202411786285.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-12-06
AI Technical Summary
Under high power conditions, the current carrying capacity of traditional wires cannot meet the demand, resulting in an increase in resistance and a decrease in energy transmission efficiency. The gas generated by the internal chemical reaction of the battery cell causes an increase in internal pressure, affecting the service life of the cable.
A new energy electric vehicle cable was designed, using technical means such as circulation cavity, current detection sensor, dynamic adjustment component and current carrying dynamic adaptive adjustment component. The flow chamber is used for exhaust air, and the current detection sensor detects current and temperature in real time. The dynamic adjustment component realizes automatic adjustment of internal pressure and temperature through the airflow dissipation cavity and floating gas plate. The dynamic adaptive adjustment component increases the current carrying capacity by memorizing metal blocks and sliding superconductors.
It effectively improves the conductivity of the cable, reduces resistance, extends the service life of the cable, meets the high requirements for cables by new energy electric vehicles, and improves the overall service performance and safety of electric vehicle cables.
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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cables for new energy electric vehicles, and in particular to a cable for new energy electric vehicles. Background Art
[0002] New energy vehicles are a widely promoted and chosen means of transportation. New energy vehicles use other energy sources instead of ordinary energy as driving power, while new energy electric vehicles mainly use electricity as a source of driving. When using new energy electric vehicles, the car needs to be charged, and the charging gun used for charging requires wires to connect.
[0003] However, in the prior art, during the use of cables for new energy electric vehicles, as the power of new energy equipment continues to increase, the current carrying capacity of traditional wires cannot meet the existing demand, resulting in a large voltage drop due to the resistance of the cable, reducing the energy transmission efficiency. When the current increases, the chemical reaction inside the battery cell will produce more gas, causing the internal pressure to increase, affecting the overall service life of the cable. Therefore, it is necessary to propose a cable for new energy electric vehicles. Summary of the invention
[0004] The purpose of the present invention is to provide a cable for new energy electric vehicles to solve the problem proposed in the above background technology that during the use of cables for new energy electric vehicles, as the power of new energy equipment continues to increase, the current carrying capacity of traditional wires cannot meet the existing demand, resulting in a large voltage drop due to the resistance of the cable, reducing the energy transmission efficiency, and when the current increases, the chemical reaction inside the battery cell will produce more gas, resulting in an increase in internal pressure, which affects the overall service life of the cable.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: A cable for new energy electric vehicles, comprising a flow cavity, which is equally spaced and installed outside the cable wear-resistant protective sleeve, and is used to generate pressurized gas inside so that the gas can be dispersed from the exhaust cavity opened around the side surface thereof;
[0006] The current detection sensor is equally installed inside the inner protective layer, and is used to cooperate with the temperature detection sensor to detect the current value and temperature value generated by the cable in real time, and feed it back to the built-in microprocessor of the cable wear-resistant protective cover for analysis;
[0007] Dynamic adjustment components, which form multiple groups and are arranged around the inside of the circulation cavity, are used to actively form pressure relief and ventilation and cooling operations when pressurized gas is generated;
[0008] The current carrying capacity dynamic adaptive adjustment components are arranged in multiple groups and are installed inside the outer shell end, and are used to form an adaptive adjustment operation for the built-in conductor according to the temperature change caused by the current size;
[0009] The twisted outer core is installed inside the inner shielding layer and forms a twisted gap. Nanosilver particles are filled in the twisted gap so that the nanosilver particles and the twisted outer core form a composite arrangement in the manufacturing process and are used to form a conductor arrangement with the inner core.
[0010] Preferably, the current carrying capacity dynamic adaptive adjustment component includes:
[0011] A memory metal block, a contact end, a first engaging member and a rotating frame, wherein the side end of the memory metal block is connected with a high-efficiency heat-conducting rod, and the high-efficiency heat-conducting rod is in contact with the inner shielding layer through multiple groups of contact rod heads in turn, and a stress spring is installed at the bottom of the first engaging member, and the first engaging member is located inside the rotating frame through the stress spring to form rotation adjustment.
[0012] Preferably, a hook is integrally formed on the side end of the rotating frame, a second engaging member is engaged and connected to the front end of the first engaging member, the second engaging member comes into contact with the hook after operation, a rotating link is integrally formed on the side end of the second engaging member, and a rotating structure is installed inside the rotating link.
[0013] Preferably, the side end of the rotating link is integrally formed with an end face, a trigger lever is fastened to the surface of the end face, a sliding superconductor is installed at the bottom of the trigger lever, and the sliding superconductor slides through the inner shielding layer and the twisted outer core to form a movable contact arrangement.
[0014] Preferably, an elastic tension wire is connected to the side end of the sliding superconductor, and the side end of the elastic tension wire is tightly connected to the inner wall surface of the outer shell end. The elastic tension wire is used to drive the sliding superconductor to return to its original position under the action of elastic tension after the sliding superconductor slides downward and contacts the twisted outer core due to the force applied by the trigger rod to increase the current carrying capacity, so that a contact space is generated with the outer surface of the twisted outer core, and the bottom end of the sliding superconductor after returning to its original position synchronously penetrates the inner shielding layer and slides.
[0015] Preferably, the dynamic adjustment component includes:
[0016] An airflow dispersing cavity, a sliding edge, a floating air float and a floating air plate, wherein pressure dispersing cavities are provided at both left and right ends of the top of the airflow dispersing cavity, the pressure dispersing cavity is connected to the exhaust cavity, the sliding edge is slidably connected to the inner wall surface of the airflow dispersing cavity, the sliding edge is firmly connected to the outer surface of the floating air float, the floating air plate forms a height staggered distance difference, and is firmly connected to the bottom of the floating air float.
[0017] Preferably, the top of the floating air float is fastened with a connecting rod, the two ends of the top of the connecting rod are symmetrically connected with connecting section rods, the top of the connecting section rod is connected with a connecting force section rod, and the top of the connecting force section rod is installed with an inner sliding connecting block.
[0018] Preferably, the inner sliding connection block is internally slidably connected with a sliding column, the top of the central end of the sliding column is fastened to the top of the airflow distribution chamber through a connecting column, and the side end of the inner sliding connection block is fastened to a sliding airflow plate, and the sliding airflow plate is located in the internal sliding connection of the pressure dissipation chamber.
[0019] Preferably, an insulating layer is arranged inside the inner protective layer, a metal mesh is arranged outside the inner shielding layer, a filling microcapsule layer is installed inside the insulating layer, and support bars are inserted inside the filling microcapsule layer.
[0020] Preferably, the side end of the circulation cavity is fastened with a connecting bending area, the inner wall of the cable wear-resistant protective sleeve is installed with an anti-corrosion layer, and a plurality of groups of protective cavity bubbles are installed inside the inner protective layer, and the interiors of the plurality of groups of protective cavity bubbles are filled with flame retardant capsules.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. In the present invention, when the temperature of the cable rises due to the passage of current, the heat is transferred to the high-efficiency heat-conducting rod through the contact guide rod head, and the continued heat of the cable operation is conducted to the memory metal block through the high-efficiency heat-conducting rod, so that the memory metal block is deformed by heat and its volume increases. As its volume changes, a downward extrusion force is formed on the contact end, so that the contact end drives the first engaging member to rotate in the rotating frame under the action of the stress spring, so that the engaging state of the first engaging member and the second engaging member changes, so that the second engaging member rotates under the action of the rotating link and the rotating structure, driving the trigger lever on the end surface to move downward, and the trigger lever pushes the sliding superconductor to slide downward, so that it penetrates the inner shielding layer and forms an active contact with the twisted outer core. Dynamic contact. Since the sliding superconductor has superconducting properties, it can significantly increase the current carrying capacity after contacting the twisted outer core to meet high current requirements. When the current decreases or the temperature returns to normal, the elastic tension wire pulls the sliding superconductor back to its original position under its own elastic action. After returning to its original position, the bottom end of the sliding superconductor creates a contact space with the outer surface of the twisted outer core, while still penetrating and sliding with the inner shielding layer to ensure that the operation of the inner shielding layer is not affected by the sliding operation of the sliding superconductor. It then returns to its initial state and prepares for the next adjustment. The overall effect is to achieve efficient conductivity, reduce resistance, and increase current carrying capacity, thereby improving the conductivity of the cable and reducing energy loss. It can meet the high requirements of new energy electric vehicles for cables and improve the overall performance and safety of electric vehicle cables.
[0023] 2. In the present invention, when the air pressure rises due to the heat generated by the passage of electric current inside the cable under the cooperation of the dynamic adjustment component, the bottom of the floating air float is connected to the floating air plate, and the floating air plate forms a high and low staggered structure, which will produce different degrees of buoyancy changes when the air pressure changes. As the air pressure increases, the buoyancy increases, driving the floating air float to move upward, and because the sliding edge is tightly slidably connected to the inner wall of the airflow dissipation chamber, the stability and directionality of the movement of the floating air float are ensured. When the floating air float moves upward, the connecting rod drives the connecting section rod and the connecting force section rod to move synchronously, thereby making the inner sliding connection block form a synchronous inward sliding on the sliding column, and then the sliding airflow plate at the side end of the inner sliding connection block synchronously slides in the pressure dissipation chamber toward the central end of the airflow dissipation chamber, and begins to change the airflow channel structure and airflow resistance in the pressure dissipation chamber. As the sliding airflow plate slides, the pressure dissipation chamber and the exhaust chamber are connected. The connectivity between the channels is gradually adjusted, so that the pressurized gas in the airflow dissipation cavity can flow into the exhaust cavity and dissipate more smoothly through the pressure dissipation cavity. In this process, the high and low staggered floating air plates not only play the role of transmitting buoyancy, but also produce a turbulence effect in the gas flow process, promote gas mixing and heat dissipation, and accelerate the heat inside the cable to be dissipated with the airflow, thereby reducing the internal temperature of the cable and achieving pressure balance. When the internal pressure of the cable gradually returns to normal, the buoyancy of the floating air float decreases, and it begins to fall downward under the action of gravity, driving the entire linkage structure to move in the opposite direction, sliding the airflow plate back to its position, and restoring the initial airflow channel state of the pressure dissipation cavity, so that when the current increases, the internal pressure is dynamically reduced, thereby increasing the service life of the cable, realizing automatic adjustment of the internal pressure and temperature of the cable and efficient heat dissipation, and ensuring the safe and stable operation of cables for new energy electric vehicles.
[0024] 3. In the present invention, the support bars and the filling microcapsule layer are coordinated to insert the support bars into the filling microcapsule layer, so as to provide structural support for the entire inner protective layer, maintain its shape and stability, and prevent the inner protective layer from excessive deformation or damage under mechanical stress such as cable bending and stretching. When the inner protective layer is damaged due to long-term excessive bending, the microcapsules in the filling microcapsule layer can rupture and release self-healing agents to fill the cracks and restore the insulation performance. At the same time, when the cable encounters a fire or a local high temperature environment, the flame retardant capsules in the protective cavity will rupture due to the high temperature and release the flame retardant. The flame retardant can quickly form an isolation layer around the cable to prevent the spread of flames, reduce the speed and intensity of cable burning, buy time for personnel evacuation and fire extinguishing, and reduce the generation of toxic gases and the harm of fire to personnel and equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the main structure of a cable for a new energy electric vehicle of the present invention;
[0026] Figure 2 This is a schematic structural diagram of a cross-section of a cable for a new energy electric vehicle of the present invention;
[0027] Figure 3 This is a schematic diagram of the internal cross-sectional structure of a cable wear-resistant protective sleeve in a cable for a new energy electric vehicle of the present invention;
[0028] Figure 4 This is a structural schematic diagram of a dynamic adaptive current-carrying capacity adjustment component in a cable for a new energy electric vehicle according to the present invention;
[0029] Figure 5 This is a schematic structural diagram of a dynamic adjustment component in a cable for a new energy electric vehicle according to the present invention;
[0030] Figure 6 The present invention is a schematic diagram of the installation position structure of a protective cavity bubble and a flame retardant capsule in a cable for a new energy electric vehicle.
[0031] In the figure: 1. Cable wear-resistant protective sleeve; 2. Outer shell end; 3. Flow cavity; 4. Exhaust cavity; 5. Connection bending area; 6. Anti-corrosion layer; 7. Inner protective layer; 8. Inner shielding layer; 9. Twisted outer core; 10. Support column; 11. Filled microcapsule layer; 12. Insulation layer; 13. Inner core; 14. Metal mesh; 15. Current carrying capacity dynamic adaptive adjustment component; 150. Memory metal block; 151. Contact end; 152. First clamping piece; 153. Rotating frame; 154. Second clamping piece; 155. Rotating link; 156. End face; 157. 7. Rotating structure; 158. Triggering rod; 159. Hook; 1590. Elastic tension wire; 16. Dynamic adjustment component; 160. Air flow dispersing cavity; 161. Sliding edge; 162. Floating air float; 163. Floating air plate; 164. Connecting rod; 165. Pressure dissipating cavity; 166. Connecting section rod; 167. Connecting force section rod; 168. Inner sliding connecting block; 169. Sliding column; 1690. Sliding air flow plate; 17. High-efficiency heat-conducting rod; 18. Temperature detection sensor; 19. Twisting gap; 20. Protective cavity bubble; 21. Flame retardant capsule. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] Reference Figure 1-Figure 6 Shown: A cable for new energy electric vehicles, including:
[0034] The flow cavity 3 is equally spaced and installed outside the cable wear-resistant protective sleeve 1, and is used to allow the gas to escape from the exhaust cavity 4 opened around the side surface when the pressurized gas is generated inside;
[0035] The current detection sensor is equally installed inside the inner protective layer 7, and is used to cooperate with the temperature detection sensor 18 to detect the current value and temperature value generated by the cable in real time, and feed it back to the built-in microprocessor of the cable wear-resistant protective cover 1 for analysis;
[0036] Dynamic adjustment components 16, which form multiple groups and are arranged around the inside of the circulation cavity 3, are used to actively form pressure relief and ventilation and temperature reduction operations when pressurized gas is generated;
[0037] The current carrying capacity dynamic adaptive adjustment component 15 is arranged in multiple groups and is installed inside the outer shell end 2, and is used to form an adaptive adjustment operation for the internal conductor according to the temperature change caused by the current size;
[0038] The twisted outer core 9 is installed inside the inner shielding layer 8 and forms a twisted gap 19. Nanosilver particles are filled in the twisted gap 19 so that the nanosilver particles and the twisted outer core 9 form a composite setting in the manufacturing process, which is used to form a conductor setting with the inner core 13.
[0039] In the present invention, according to Figure 3 and Figure 4 As shown, the current carrying capacity dynamic adaptive adjustment component 15 includes:
[0040] The memory metal block 150, the contact end 151, the first engaging member 152 and the rotating frame 153. The side end of the memory metal block 150 is connected with a high-efficiency heat-conducting rod 17. The high-efficiency heat-conducting rod 17 forms contact with the inner shielding layer 8 through multiple groups of contact rod heads in turn. A stress spring is installed at the bottom of the first engaging member 152. The first engaging member 152 is located inside the rotating frame 153 through the stress spring to form rotation adjustment.
[0041] A hook 159 is integrally formed at the side end of the rotating frame 153, and the front end of the first engaging member 152 is engaged with the second engaging member 154. The second engaging member 154 contacts the hook 159 after operation, and a rotating link 155 is integrally formed at the side end of the second engaging member 154. A rotating structure 157 is installed inside the rotating link 155.
[0042] The side end of the rotating link 155 is integrally formed with an end face 156, and a trigger lever 158 is fastened to the surface of the end face 156. A sliding superconductor is installed at the bottom of the trigger lever 158, and the sliding superconductor slides through the inner shielding layer 8 and the twisted outer core 9 to form a movable contact setting.
[0043] An elastic tension wire 1590 is provided at the side end of the sliding superconductor, and the side end of the elastic tension wire 1590 is fastened to the inner wall surface of the outer shell end 2. The elastic tension wire 1590 is used to drive the sliding superconductor to return to its original position under the action of elastic tension after the sliding superconductor slides downward and contacts the twisted outer core 9 due to the force applied by the trigger rod 158 to increase the current carrying capacity, so that a contact space is generated with the outer surface of the twisted outer core 9, and the bottom end of the sliding superconductor after returning to its original position synchronously penetrates the inner shielding layer 8 and slides.
[0044] In a specific solution, when current passes through the cable, the current first flows through the conductor composed of the twisted outer core 9 and the inner core 13. The nano silver particles in the twisted outer core 9 can improve the overall conductivity of the conductor and reduce resistance loss due to their good conductivity. At the same time, the current detection sensor inside the inner protective layer 7 monitors the current value in real time, and the temperature detection sensor 18 monitors the temperature value of the cable in real time, and feeds back these data to the built-in microprocessor of the cable wear-resistant protective cover 1, so that when the temperature of the cable rises due to the passage of current, the heat is transferred to the high-efficiency heat-conducting rod 17 through the contact guide rod head, and then the continued heat of the cable operation is conducted to the memory metal block 150 through the high-efficiency heat-conducting rod 17, so that the memory metal block 150 is deformed by heat and increases in volume. As its volume changes, a downward squeezing force is formed on the contact end 151, so that the contact end 151 drives the first engaging member 152 to rotate in the rotating frame 153 under the action of the stress spring, so that the engaging state of the first engaging member 152 and the second engaging member 154 changes, so that the second engaging member 154 is connected to the memory metal block 150. The coupling 154 rotates under the action of the rotating link 155 and the rotating structure 157, driving the trigger lever 158 on the end face 156 to move downward, and the trigger lever 158 pushes the sliding superconductor to slide downward, so that it penetrates the inner shielding layer 8 and forms active contact with the twisted outer core 9. Since the sliding superconductor has superconducting properties, it can significantly increase the current carrying capacity after contacting the twisted outer core 9 to meet the high current demand. When the current decreases or the temperature returns to normal, the elastic tension wire 1590 pulls the sliding superconductor back to its original position under the action of its own elasticity. After returning, the bottom end of the sliding superconductor creates a contact space with the outer surface of the twisted outer core 9, while still penetrating and sliding with the inner shielding layer 8 to ensure that the operation of the inner shielding layer 8 is not affected by the sliding operation of the sliding superconductor. It then returns to its initial state to prepare for the next adjustment. The overall efficient conduction is effectively achieved, the resistance is reduced, and the current carrying capacity is increased, thereby improving the conductive performance of the cable and reducing energy loss. It can meet the high requirements of new energy electric vehicles for cables and improve the overall performance and safety of electric vehicle cables.
[0045] In the present invention, according to Figure 3 and Figure 5 As shown, the dynamic adjustment component 16 includes:
[0046] The airflow dispersing cavity 160, the sliding edge 161, the floating air float 162 and the floating air plate 163, the pressure dispersing cavity 165 is passed through the left and right ends of the top of the airflow dispersing cavity 160, the pressure dispersing cavity 165 and the exhaust cavity 4 are connected, the sliding edge 161 is located on the inner wall surface of the airflow dispersing cavity 160 and is slidably connected, the sliding edge 161 and the outer surface of the floating air float 162 are tightly connected, the floating air plate 163 forms a high and low staggered distance difference, and is tightly connected to the bottom of the floating air float 162.
[0047] The top of the floating air float 162 is fastened with a connecting rod 164, and the two ends of the top of the connecting rod 164 are symmetrically connected with connecting section rods 166. The top of the connecting section rod 166 is connected with a connecting force section rod 167, and the top of the connecting force section rod 167 is installed with an inner sliding connecting block 168.
[0048] The inner sliding connection block 168 is internally slidingly connected with a sliding column 169, and the top of the central end of the sliding column 169 is fastened to the top of the airflow distribution chamber 160 through a connecting column. The side end of the inner sliding connection block 168 is fastened to a sliding airflow plate 1690, and the sliding airflow plate 1690 is located in the internal sliding connection of the pressure dissipation chamber 165.
[0049] In a specific solution, when the air pressure rises due to the heat generated by the passage of electric current inside the cable, the gas pressure in the air flow dispersing chamber 160 will change. The bottom of the floating air float 162 is connected to the floating air plate 163, and the floating air plate 163 forms a high and low staggered structure, which will produce different degrees of buoyancy changes when the air pressure changes. As the air pressure increases, the buoyancy increases, driving the floating air float 162 to move upward. Since the sliding edge 161 is tightly slidably connected to the inner wall of the air flow dispersing chamber 160, the stability and directionality of the movement of the floating air float 162 are ensured. When the floating air float 162 moves upward, the connecting rod 164 drives the connecting section rod 166 and the connecting force section rod 167 to move synchronously, thereby causing the inner sliding connection block 168 to form a synchronous inward sliding on the sliding column 169, and then the sliding air flow plate 1690 at the side end of the inner sliding connection block 168 synchronously slides toward the central end of the air flow dispersing chamber 160 in the pressure dispersing chamber 165, and begins to change the air flow channel structure and air flow resistance in the pressure dispersing chamber 165. As the sliding airflow plate 1690 slides, the connection state between the pressure dissipation chamber 165 and the exhaust cavity 4 is gradually adjusted, so that the pressurized gas in the airflow dissipation chamber 160 can flow into the exhaust cavity 4 and be dispersed more smoothly through the pressure dissipation chamber 165. In this process, the high and low staggered floating air plates 163 not only play the role of transmitting buoyancy, but also produce a turbulent effect in the process of gas flow, promote gas mixing and heat dissipation, accelerate the heat inside the cable to be dissipated with the airflow, thereby reducing the internal temperature of the cable and achieving pressure balance. When the internal pressure of the cable gradually returns to normal, the buoyancy of the floating air float 162 is reduced, and it begins to fall downward under the action of gravity, driving the entire linkage structure to move in the opposite direction, and the sliding airflow plate 1690 returns to its original position, restoring the initial airflow channel state of the pressure dissipation chamber 165, so that when the current increases, the internal pressure is dynamically reduced as a whole, thereby increasing the service life of the cable, realizing automatic adjustment of the internal pressure and temperature of the cable and efficient heat dissipation, and ensuring the safe and stable operation of cables for new energy electric vehicles.
[0050] In the present invention, according to Figure 1 , Figure 2 and Figure 6 As shown, an insulating layer 12 is arranged inside the inner protective layer 7, a metal mesh 14 is arranged outside the inner shielding layer 8, a filling microcapsule layer 11 is installed inside the insulating layer 12, and a supporting column 10 is inserted inside the filling microcapsule layer 11.
[0051] The side end of the circulation cavity 3 is fastened with a connecting bending area 5, the inner wall of the cable wear-resistant protective sleeve 1 is installed with an anti-corrosion layer 6, and a plurality of groups of protective cavity bubbles 20 are installed inside the inner protective layer 7, and the interior of the plurality of groups of protective cavity bubbles 20 is filled with flame retardant capsules 21.
[0052] In a specific scheme, when the current is transmitted in the twisted outer core 9 and the inner core 13, the insulating layer 12 first forms an isolation current and prevents leakage, ensuring that the electric energy is only conducted in an orderly manner inside the conductor to avoid electrical hazards to the outside (the insulating layer 12 is made of cross-linked polyethylene material). The metal wire mesh 14 and the inner shielding layer 8 are set to shield external electromagnetic interference, prevent the external electromagnetic field from affecting the current signal transmitted inside the cable, ensure the stability and accuracy of the signal, and also reduce the interference of the electromagnetic field generated by the internal current of the cable to the outside world. Then the support bar 10 is inserted into the filling microcapsule layer 11 to provide structural support for the entire inner protective layer 7, maintain its shape and stability, and prevent the inner protective layer 7 from excessive deformation or damage under mechanical stress such as cable bending and stretching. The microcapsules in the filling microcapsule layer 11 can be broken and released when the inner protective layer 7 is damaged due to excessive bending for a long time. The self-healing agent is released to fill the cracks and restore the insulation performance (the inner protective layer 7 is made of polyimide material), and the setting of the connecting bending area 5 is convenient for the use of the cable as a whole and increases the bending adjustment performance. Then the anti-corrosion layer 6 on the inner wall of the cable wear-resistant protective sleeve 1 can prevent external corrosive substances such as moisture, acid and alkali solutions from corroding the metal parts and insulating materials inside the cable, extending the service life of the cable and ensuring that it can work normally in various harsh environments (the anti-corrosion layer 6 is made of polyvinyl chloride and fluoroplastic composite materials). Then, when the cable encounters a fire or a local high temperature environment, the flame retardant capsule 21 in the protective cavity 20 will rupture due to the high temperature and release the flame retardant. The flame retardant can quickly form an isolation layer around the cable to prevent the spread of flames, reduce the speed and intensity of cable burning, and buy time for personnel evacuation and fire extinguishing. At the same time, it reduces the generation of toxic gases and reduces the harm of fire to personnel and equipment.
[0053] The wiring diagram of the temperature detection sensor 18, current detection sensor and built-in microprocessor in the present invention is common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use, so the control method and wiring arrangement of the temperature detection sensor 18, current detection sensor and built-in microprocessor will not be explained in detail.
[0054] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cable for new energy electric vehicles, characterized in that: Included are: The circulation cavity (3) is installed at equal intervals outside the cable wear-resistant protective sleeve (1) and is used to allow the gas to escape from the exhaust cavity (4) opened around the side surface of the circulation cavity (3) when pressurized gas is generated inside the cavity; Current detection sensors are equally mounted inside the inner protective layer (7) and are used to cooperate with the temperature detection sensor (18) to detect the current value and temperature value generated by the cable in real time, and feed back to the built-in microprocessor of the cable wear-resistant protective cover (1) for analysis; Dynamic adjustment components (16), which form a plurality of groups and are disposed around the interior of the circulation cavity (3), and are used to actively perform pressure relief and ventilation and temperature reduction operations when pressurized gas is generated; A current carrying capacity dynamic adaptive adjustment component (15) is provided in a plurality of groups and is installed and arranged inside the outer shell end (2) and is used to adaptively adjust the internal conductor according to the temperature change caused by the current magnitude; A twisted outer core (9) is installed inside the inner shielding layer (8) and forms a twisted gap (19), and nanosilver particles are filled in the twisted gap (19), so that the nanosilver particles and the twisted outer core (9) form a composite arrangement during the manufacturing process, and are used to form a conductor arrangement with the inner core (13); The current carrying capacity dynamic adaptive adjustment component (15) comprises: A memory metal block (150), a contact end (151), a first engaging member (152) and a rotating frame (153); a side end of the memory metal block (150) is connected to a high-efficiency heat-conducting rod (17); the high-efficiency heat-conducting rod (17) sequentially forms contact with an inner shielding layer (8) through a plurality of groups of contact rod heads; a stress spring is installed at the bottom of the first engaging member (152); the first engaging member (152) is located inside the rotating frame (153) through the stress spring to form rotation adjustment; The dynamic adjustment component (16) comprises: An airflow dispersing cavity (160), a sliding edge (161), a floating air float (162) and a floating air plate (163); pressure dispersing cavities (165) are provided at both left and right ends of the top of the airflow dispersing cavity (160); the pressure dispersing cavity (165) is connected to the exhaust cavity (4); the sliding edge (161) is slidably connected to the inner wall surface of the airflow dispersing cavity (160); the sliding edge (161) is tightly connected to the outer surface of the floating air float (162); the floating air plate (163) forms a height difference and is tightly connected to the bottom of the floating air float (162).
2. The cable for new energy electric vehicles according to claim 1, characterized in that: A hook angle (159) is integrally formed at the side end of the rotating frame (153); a second engaging member (154) is engaged and connected to the front end of the first engaging member (152); the second engaging member (154) is in contact with the hook angle (159) after operation; a rotating link (155) is integrally formed at the side end of the second engaging member (154); a rotating structure (157) is installed inside the rotating link (155).
3. The cable for new energy electric vehicles according to claim 2, characterized in that: An end face (156) is integrally formed at the side end of the rotating link (155), a trigger lever (158) is fastened to the surface of the end face (156), a sliding superconductor is installed at the bottom of the trigger lever (158), and the sliding superconductor slides through the inner shielding layer (8) and the twisted outer core (9) to form a movable contact arrangement.
4. The cable for new energy electric vehicles according to claim 3, characterized in that: The side end of the sliding superconductor is connected to an elastic tension wire (1590), and the side end of the elastic tension wire (1590) is tightly connected to the inner wall surface of the outer shell end (2). The elastic tension wire (1590) is used to drive the sliding superconductor to return to its original position under the action of elastic tension after the sliding superconductor slides downward and contacts the twisted outer core (9) under the action of the force applied by the trigger rod (158) to increase the current carrying capacity, so that a contact space is generated with the outer surface of the twisted outer core (9), and the bottom end of the sliding superconductor after returning to its original position synchronously penetrates the inner shielding layer (8) and forms a sliding state.
5. The cable for new energy electric vehicles according to claim 1, characterized in that: The top of the floating air float (162) is fastened with a connecting rod (164), the top ends of the connecting rod (164) are symmetrically connected with connecting section rods (166), the top of the connecting section rod (166) is connected with a connecting force section rod (167), and the top of the connecting force section rod (167) is installed with an inner sliding connection block (168).
6. The cable for new energy electric vehicles according to claim 5, characterized in that: The inner sliding connection block (168) is slidably connected to a sliding column (169) inside, and the top of the central end of the sliding column (169) is fastened to the top of the airflow dispersing cavity (160) via a connecting column. The side end of the inner sliding connection block (168) is fastened to a sliding airflow plate (1690), and the sliding airflow plate (1690) is slidably connected inside the pressure dispersing cavity (165).
7. The cable for new energy electric vehicles according to claim 1, characterized in that: An insulating layer (12) is arranged inside the inner protective layer (7), a metal wire mesh (14) is arranged outside the inner shielding layer (8), a filling microcapsule layer (11) is installed inside the insulating layer (12), and a supporting column (10) is inserted inside the filling microcapsule layer (11).
8. The cable for new energy electric vehicles according to claim 1, characterized in that: The side end of the circulation cavity (3) is fastened with a connecting bending area (5), the inner wall of the cable wear-resistant protective sleeve (1) is provided with an anti-corrosion layer (6), a plurality of groups of protective cavity bubbles (20) are provided inside the inner protective layer (7), and the interior of the plurality of groups of protective cavity bubbles (20) is filled with flame retardant capsules (21).
Citation Information
Patent Citations
Cable protection device
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