Active heating roller electromagnetic brake device

By introducing electromagnetic brake components and plum couplings into the electromagnetic brake device, the braking problem of traditional mechanical brake devices under high inertia loads is solved, fast response and high-precision brakes are achieved, and wear and maintenance costs are reduced. The high precision and long-term safe operation requirements for new energy battery production.

CN119267466APending Publication Date: 2025-01-07TIME HI TECH EQUIP (GANZHOU) CO LTD
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Patent Information

Application Number
CN202411671923.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

Traditional mechanical brake devices cannot brake quickly and effectively when facing the high inertial load of electromagnetic rollers, which may lead to damage to equipment and safety accidents, and are susceptible to wear and tear, have a short service life and high maintenance frequency, which cannot meet the production of new energy batteries. High precision and long-term safe operation requirements.

Method used

An active heating roller electromagnetic brake device is designed, including electromagnetic brake components, bearing components and plum brake couplings. The electromagnetic brake components are used to achieve fast-responsive brake control. The plum brake coupling absorbs thermal expansion difference through the fork sleeve and plum pad. , enhance the stability of the transmission system and brake accuracy.

Benefits of technology

It achieves stable braking performance at high temperatures, reduces wear and maintenance costs, extends the service life of the device, improves the overall reliability and accuracy of the equipment, and is suitable for long-term continuous operation needs in industrial environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an electromagnetic brake device for an active heating roller. The electromagnetic brake device comprises an electromagnetic brake component, a bearing assembly and a plum coupling. The electromagnetic brake component is supported and positioned through the bearing assembly; one end of the plum coupling is connected with the electromagnetic brake component, the other end of the plum coupling is connected with the stop component, and the stop component is a component needing to be braked; the plum coupling comprises shifting fork shaft sleeves and plum gaskets. The shifting fork shaft sleeves comprise the first shifting fork shaft sleeve and the second shifting fork shaft sleeve. A plum blossom pad is arranged between the first shifting fork shaft sleeve and the second shifting fork shaft sleeve, the plum blossom pad can play a role in buffering during transmission and can also absorb the expansion difference of a stop component, and mistaken bicycle killing is prevented. The first shifting fork shaft sleeve is connected with the electromagnetic brake component, and the second shifting fork shaft sleeve is connected with the stop component. According to the device, quick-response brake control is achieved through the electromagnetic brake component, the electromagnetic brake is more stable in brake performance at the high temperature, the abrasion and maintenance cost is reduced, and the service life of the device is prolonged.
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Description

Technical Field

[0001] The invention relates to an electromagnetic brake device for an active heating roller, belonging to the technical field of battery manufacturing equipment. Background Art

[0002] With the rapid development of the new energy battery industry, the demand for the processing of foil materials has increased significantly. The foil contains a certain amount of moisture during the production process. If it is not dried in time, the moisture will cause oxidation and other problems, resulting in a decline in product quality. At present, electromagnetic roller heating technology has become the preferred method for high-precision and uniform heating. The electromagnetic roller uses the principle of electromagnetic induction to generate a strong magnetic field inside the roller, so that the metal foil is quickly heated and dried when passing through the electromagnetic roller. Compared with traditional electric heating or infrared heating methods, electromagnetic roller heating has higher temperature control accuracy and less effect on the physical properties of the foil, which is suitable for the high-demand environment of new energy battery production.

[0003] However, the structural design of the electromagnetic roller results in its heavy weight, which generates a large rotational inertia during operation. When an emergency occurs (such as material jamming, equipment failure or safety hazard), the rotation of the electromagnetic roller needs to be stopped quickly to avoid accidents. However, traditional mechanical brakes have obvious shortcomings when facing the high inertia load of the electromagnetic roller, and usually cannot complete effective braking in a short time. This slow braking may cause damage to the equipment or even cause safety accidents. In addition, mechanical brake devices are susceptible to wear, have a short service life, and require high maintenance frequency, which is not conducive to the efficiency and continuity of industrial production.

[0004] In response to the above problems, electromagnetic brake technology has gradually attracted the attention of the industry. Electromagnetic brakes use electromagnetic force to control the motion state of rotating parts. Compared with mechanical brake systems, they have advantages such as fast response speed and high precision. They are suitable for high-inertia and high-precision rotating equipment. The heated electromagnetic roller is prone to electromagnetic brake misfires due to thermal expansion.

[0005] Therefore, a braking solution for stopping the heated electromagnetic roller is urgently needed to meet the requirements of high precision of the pole piece and long-term safe operation of the equipment. Summary of the invention

[0006] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide an active heating roller electromagnetic brake device.

[0007] According to an embodiment of the present invention, a first solution is provided: An active heating roller electromagnetic brake device, comprising an electromagnetic brake component, a bearing assembly and a plum blossom coupling; The electromagnetic brake components are supported and positioned by bearing assemblies; One end of the plum blossom coupling is connected to the electromagnetic brake component, and the other end is connected to the stop component, and the stop component is a component that needs to perform a braking operation; The plum blossom coupling comprises a shift fork shaft sleeve and a plum blossom washer, and the shift fork shaft sleeve comprises a shift fork shaft sleeve 1 and a shift fork shaft sleeve 2; A plum blossom pad is arranged between the first shift fork shaft sleeve and the second shift fork shaft sleeve, which can not only play a buffering role during transmission, but also absorb the expansion difference of the stopper component; The first shift fork shaft sleeve is connected to the electromagnetic brake component, and the second shift fork shaft sleeve is connected to the stop component.

[0008] Furthermore, the plum blossom pad body is provided with a pad core, which is circular, and circular grooves are provided on both sides of the middle of the pad core for accommodating the transmission components of the electromagnetic brake component and the stop component, and the diameter of the groove is larger than the diameter of the transmission component; Pad petals are arranged around the pad core.

[0009] Furthermore, the plug-in sleeve is cylindrical as a whole, and includes a cylindrical ring body, and a spline is provided at one end of the ring body; The two shift fork shaft sleeves are arranged opposite to each other, the splines of the two shift fork shaft sleeves are arranged crosswise, and the gap between the splines just accommodates the gasket; The number and position of the splines are set to match the number and position of the shims.

[0010] Furthermore, an axial hole is provided on the ring body; A movable end is arranged at one end of the ring body away from the spline, and the movable end is located at a side of the ring body away from the spline; The movable end is formed by partially cutting the end face and the side face of the ring body, and a part of the ring body forms the movable end that can be opened and closed appropriately; The movable end and the ring body are provided with fastening holes, and the fastening bolts fasten the movable end and the ring body through the fastening holes; A keyway is provided on the movable end; the keyway is used to accommodate a fixed key or a movable key of the transmission shaft; The movable end and the ring body are connected integrally.

[0011] Furthermore, the keyway may penetrate the ring body; or may not penetrate the ring body but only penetrate the movable end.

[0012] Furthermore, both ends of the stopper are provided with end shafts, and the two end shafts respectively pass through the chamber vertical plate and protrude out of the chamber vertical plate; The chamber vertical plate includes vertical plate 1 and vertical plate 2; An end shaft protrudes out of the vertical plate 1 and is inserted into a bearing 1 provided on the vertical plate 1; The bearing 1 includes a bearing seat, and the bearing seat is fixed to the vertical plate 1 by bolts; A double bearing structure is arranged in the bearing seat, and the end shaft passes through the double bearing structure and is connected to the power end; The other end shaft protrudes out of the second vertical plate, is inserted into the second bearing arranged on the second vertical plate, and is connected with the plum blossom coupling; The second bearing is a seat bearing, which is fixed on the second vertical plate by bolts; A fixed key or keyway is provided on the end shaft.

[0013] Furthermore, a bracket is provided on the second vertical plate, and an electromagnetic brake component and a bearing assembly are connected to the bracket; The bracket is zigzag-shaped and includes a first end, a second end, and a middle end, wherein the first end and the second end are located at two ends of the middle end; The first end of the bracket is connected to the second vertical plate, and the second end of the bracket is connected to an electromagnetic brake component; The middle end of the bracket is connected with a bearing assembly, and the bearing assembly includes a bearing three and a fixing seat; The bearing three is arranged in the fixed seat, and the fixed seat is fixedly connected to the middle end of the bracket; The central axes of bearing one, bearing two and bearing three are collinear.

[0014] Further, the electromagnetic brake components include a flange, a rotating disk, a brake shaft, a magnetic disk and a pressure plate; The flange is connected to the first end of the bracket; a coil is arranged in the flange, and the coil generates magnetic force when energized to attract the rotating disk; A connecting cavity is provided in the middle of the rotating disk for connecting with the brake shaft, and the rotating disk is also provided with a fixing hole connected with the pressure plate; The brake shaft is located in the connecting cavity of the rotating disk; The pressure plate is fixedly connected to the rotating disk via connecting bolts; the pressure plate is fixedly connected to the brake shaft via fixing bolts.

[0015] Furthermore, the pressure plate is disc-shaped, and the through hole in the center is used to pass a fixing bolt through and fix it to a fixing screw hole set at one end of the brake shaft; The connection holes on the edge of the pressure plate are used to pass the connection bolts to fix it to the rotating disk; A magnetic disk is also provided on the rotating disk; the magnetic disk is annular and is located on one side of the rotating disk, at the outer ring position; There is a brake gap between the flange and the disk.

[0016] Furthermore, the brake shaft includes a shaft body, a fixing key and a limiting ring; The shaft body is cylindrical, and fixed keys are arranged at both ends of the shaft body. A limit ring is arranged between the two fixed keys, and the limit ring is connected to the bearing three to limit the bearing three to prevent the electromagnetic brake component from moving during the rotation process; A friction plate is arranged on the flange, and there is a brake gap between the friction plate and the magnetic disk.

[0017] Compared with the prior art, the technical solution provided by this application has unique beneficial effects.

[0018] 1. Use electromagnetic brake components to achieve fast-response brake control. Electromagnetic brakes not only have more stable braking performance at high temperatures, but also do not require mechanical friction, reducing wear and maintenance costs and extending the service life of the device.

[0019] 2. The plum blossom coupling has a unique structure, especially the setting of the plum blossom pad, which not only alleviates the transmission error caused by thermal expansion, but also increases the stability of the transmission system and the accuracy of braking, thereby improving the overall reliability of the equipment.

[0020] 3. Through the specific limit ring design, the brake components are prevented from displacement in high temperature environment, thereby enhancing the reliability of electromagnetic brakes under different working conditions.

[0021] 4. The modular design of components such as bearings and electromagnetic brake parts facilitates replacement and maintenance, making the brake device suitable for long-term continuous operation in industrial environments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] in: Figure 1 A schematic diagram of the overall structure of an active heating roller electromagnetic brake device in one embodiment; Figure 2 for Figure 1 DD cross-sectional view; Figure 3 for Figure 2 A magnified view of the local structure; Figure 4 A schematic diagram of a partial structure of an active heating roller electromagnetic brake device in one embodiment; Figure 5 Schematic diagram of the structure of components of an electromagnetic brake component in one embodiment; Figure 6 A schematic diagram of a combined state of a plum blossom coupling in one embodiment; Figure 7 A schematic diagram of an explosion state of a plum blossom coupling in one embodiment; Figure 8 A schematic diagram of the three-dimensional structure of a shift fork sleeve in one embodiment Figure 1 ; Fig. 9 A schematic diagram of the three-dimensional structure of a shift fork sleeve in one embodiment Figure 2 ; Fig.10 A schematic diagram of the three-dimensional structure of a shift fork sleeve in one embodiment Figure 3 ; Fig.11 A schematic diagram of the three-dimensional structure of a plum blossom pad in one embodiment; Fig.12 A schematic diagram of the three-dimensional structure of a brake shaft in one embodiment; Fig.13 A structural cross-sectional view of an electromagnetic brake component in one embodiment; Fig.14 for Fig.13 A magnified view of the local structure.

[0024] Reference numerals: 1. Heating roller; 1-1. End shaft; 2. Chamber vertical plate; 2-1. Vertical plate 1; 2-2. Vertical plate 2; 2-3. Bracket; 3. Bearing 1; 3-1. Bearing seat; 3-2. Double bearing; 4. Bearing 2; 5. Electromagnetic brake components; 5-1. Flange; 5-2. Rotating disk; 5-3. Brake shaft; 5-31. Shaft body; 5-32. Fixing key; 5-33. Limiting ring; 5-4. Disk; 5-5. Pressure plate; 5-6. Connecting bolt; 5-7. Fixing bolt; 5-8. Bearing three; 5-9. Fixing seat; 5-10. Brake clearance; 5-11. Coil; 6. Plum blossom coupling; 6-1. Fork sleeve one; 6-2. Plum blossom washer; 6-3. Fork sleeve two; 6-11. Ring body; 6-12. Spline; 6-13. Movable end; 6-14. Fastening bolt; 6-15. Shaft hole; 6-16. Keyway; 6-21. Washer core; 6-22. Groove; 6-23. Washer petal. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of this application.

[0026] like Figure 1 , 2 , 3 show the overall structure and usage status of the active heating roller electromagnetic brake device.

[0027] The present application provides an electromagnetic brake device for an active heating roller 1 , comprising an electromagnetic brake component 5 , a bearing assembly and a plum blossom coupling 6 .

[0028] The electromagnetic brake component 5 is supported and positioned by a bearing assembly; One end of the plum blossom coupling 6 is connected to the electromagnetic brake component 5, and the other end is connected to the component that needs to be braked, which is referred to as the stop component here.

[0029] In one embodiment, the component that needs to be braked is the heating roller 1, that is, the stopping component is the heating roller 1; both ends of the heating roller 1 are provided with end shafts 1-1, and the two end shafts 1-1 respectively pass through the chamber stand plate 2 and protrude out of the chamber stand plate 2. The chamber stand plate 2 includes a stand plate 1 2-1 and a stand plate 2-2.

[0030] An end shaft 1-1 protrudes out of the vertical plate 2-1 and is inserted into a bearing 3 provided on the vertical plate 2-1. The bearing 3 includes a bearing seat 3-1, and the bearing seat 3-1 is fixed to the vertical plate 2-1 by bolts. A double bearing 3-2 structure is arranged in the bearing seat 3-1, and the end shaft 1-1 passes through the double bearing 3-2 structure and is connected to the power end; The double bearing 3-2 structure provides stable rotation support.

[0031] The other end shaft 1 - 1 protrudes out of the second vertical plate 2 - 2 , is inserted into the second bearing 4 provided on the second vertical plate 2 - 2 , and is connected with the plum blossom coupling 6 .

[0032] The bearing 2-4 is a seat bearing, which is fixed on the vertical plate 2-2 by bolts.

[0033] A fixed key 5-32 or a keyway 6-16 is provided on the end shaft 1-1.

[0034] A bracket 2-3 is also provided on the second vertical plate 2-2, and the bracket 2-3 is connected with an electromagnetic brake component 5 and a bearing assembly.

[0035] The bracket 2-3 is zigzag-shaped, including a first end, a second end, and a middle end, wherein the first end and the second end are located at two ends of the middle end; The first end of the bracket 2-3 is connected to the vertical plate 2-2, and the second end of the bracket 2-3 is connected to the electromagnetic brake component 5; The middle end of the bracket 2-3 is connected with a bearing assembly, and the bearing assembly includes a bearing three 5-8 and a fixing seat 5-9; Bearing three 5-8 is arranged in the fixing seat 5-9, and the fixing seat 5-9 is fixedly connected to the middle end of the bracket 2-3.

[0036] The central axes of bearing one 3, bearing two 4 and bearing three 5-8 are collinear.

[0037] like Figure 1 , 2, 3, 4, 5, 13, and 14 show the overall structure of the electromagnetic brake component and the installation position and connection relationship in the active heating roller electromagnetic brake device.

[0038] The electromagnetic brake component 5 includes a flange 5-1, a rotating disk 5-2, a brake shaft 5-3, a magnetic disk 5-4 and a pressure plate 5-5; The flange 5-1 is connected to the first end of the bracket 2-3. A coil 5-11 is arranged inside the flange 5-1. The coil 5-11 generates magnetic force when it is energized to attract the rotating disk 5-2. A connecting cavity is provided in the middle of the rotating disk 5-2 for connecting with the brake shaft 5-3. The rotating disk 5-2 is also provided with a fixing hole connected with the pressure plate 5-5.

[0039] The brake shaft 5-3 is located in the connecting cavity of the rotating disk 5-2; The pressure plate 5-5 is fixedly connected to the rotating disk 5-2 via the connecting bolts 5-6; the pressure plate 5-5 is fixedly connected to the brake shaft 5-3 via the fixing bolts 5-7; The pressure plate 5-5 is disc-shaped, and the through hole in the center is used to pass the fixing bolt 5-7 and fix it to the fixing screw hole set at one end of the brake shaft 5-3; The connecting holes on the edge of the pressure plate 5-5 are used to pass the connecting bolts 5-6 to fix it to the rotating disk 5-2.

[0040] A magnetic disk 5-4 is also provided on the rotating disk 5-2; the magnetic disk 5-4 is annular and is located on one side of the rotating disk 5-2, at the outer ring position.

[0041] When in use, the flange 5-1 is energized to attract the magnetic disk 5-4 to brake the rotating disk 5-2, and the brake shaft 5-3 connected to the rotating disk 5-2 is connected to the heating roller 1 through the coupling to brake the other end of the coupling.

[0042] The friction between the flange 5-1 and the magnetic disk 5-2 can provide braking force. In order to further protect the flange 5-1 from wear and tear and not affect the operation of the coil 5-11, a friction plate is provided on the flange, and the friction between the friction plate and the magnetic disk 5-2 provides braking force.

[0043] Since there is a brake gap 5-10 between the flange 5-1 and the magnetic disk 5-4, when the flange 5-1 is not powered, the heating roller 1 can rotate smoothly without hindrance.

[0044] When a friction plate is provided on the flange, there is a brake gap 5-10 between the friction plate and the magnetic disk 5-2. Fig.12 As shown, the structure of the brake shaft is shown.

[0045] The brake shaft 5-3 includes a shaft body 5-31, a fixing key 5-32 and a limiting ring 5-33; The shaft body 5-31 is cylindrical, and fixed keys 5-32 are set at both ends of the shaft body 5-31. A limit ring 5-33 is set between the two fixed keys 5-32. The limit ring 5-33 is connected to the bearing three 5-8 and is used to limit the bearing three 5-8 to prevent the electromagnetic brake component 5 from moving during rotation.

[0046] The plum blossom coupling 6 fixes the brake shaft 5-3 and the end shaft 1-1 of the heating roller 1 through the fixed key 5-32 of the brake shaft 5-3 so that they rotate synchronously.

[0047] like Figure 1 , 2 , 3, 6-11 show the overall structure of the plum blossom coupling, the structure and connection relationship of each component, and the use position and function of the active heating roller electromagnetic brake device.

[0048] The difference in expansion coefficient between the heating roller 1 and the chamber during the heating process will cause axial elongation, affecting the electromagnetic brake gap 5-10, resulting in electromagnetic brake misbraking or increased rotational resistance during operation. In order to solve this problem, a plum blossom coupling 6 is added between the electromagnetic brake and the shaft of the heating roller 1. The axial expansion difference of the heating roller 1 is absorbed by the plum blossom pad 6-2, and the electromagnetic brake gap 5-10 is always maintained.

[0049] The plum blossom coupling 6 comprises a fork shaft sleeve and a plum blossom washer 6-2, and the fork shaft sleeve comprises a fork shaft sleeve 1 6-1 and a fork shaft sleeve 2 6-3.

[0050] The shift fork shaft sleeve 6-1 is connected to the brake shaft 5-3 of the electromagnetic brake component 5. The shift fork shaft sleeve 2 6 - 3 is connected to the end shaft 1 - 1 of the heating roller 1 .

[0051] A plum blossom pad 6-2 is provided between the fork shaft sleeve 1 6-1 and the fork shaft sleeve 2 6-3. The plum blossom pad 6-2 can not only play a buffering role during transmission, but also absorb the expansion difference caused by the axial expansion of the heating roller 1, and always maintain the electromagnetic brake gap 5-10.

[0052] The main body of the plum blossom pad 6-2 is provided with a pad core 6-21, which is circular. Circular grooves 6-22 are provided on both sides of the middle of the pad core 6-21 for accommodating the transmission components of the electromagnetic brake component 5 and the stop component. The transmission components are the brake shaft 5-3 and the end shaft 1-1 of the stop component. The diameter of the groove 6-22 is larger than the diameter of the transmission component, that is, the diameter of the groove 6-22 is larger than the diameter of the end shaft 1-1 and the brake shaft 5-3.

[0053] Pad petals 6-23 are arranged around the pad core 6-21.

[0054] The plug-in sleeve is cylindrical in shape as a whole, and includes a cylindrical ring body 6-11, and a spline 6-12 is provided at one end of the ring body 6-11. The two shift fork shaft sleeves are arranged opposite to each other, and the splines 6-12 of the two shift fork shaft sleeves are arranged crosswise, and the gap between the splines 6-12 just accommodates the gasket 6-23.

[0055] The number and position of the splines 6-12 are matched with the number and position of the gaskets 6-23.

[0056] The ring body 6-11 is provided with an axial hole 6-15; A movable end 6-13 is provided at one end of the ring body 6-11 away from the spline 6-12, and the movable end 6-13 is located on the side of the ring body 6-11 away from the spline 6-12; The movable end 6-13 can be formed by partially cutting the end face of the ring body 6-11 and the side face of the ring body 6-11, so that a part of the ring body 6-11 forms the movable end 6-13 that can be opened and closed appropriately.

[0057] Fastening holes are provided on the movable end 6-13 and the ring body 6-11, and the fastening bolts 6-14 fasten the movable end 6-13 and the ring body 6-11 through the fastening holes.

[0058] A keyway 6-16 is provided on the movable end 6-13; the keyway 6-16 is used to accommodate the fixed key 5-32 or the movable key of the transmission shaft.

[0059] The movable key is a key that can be disengaged from the keyway 6-16 of the transmission shaft.

[0060] The fixed key 5-32 is a fixed key 5-32 on the transmission shaft.

[0061] The keyway 6-16 may penetrate the ring body 6-11, such as Figure 8 , 9 shown.

[0062] The keyway 6-16 may also not penetrate the ring body 6-11 but only penetrate the movable end 6-13, such as Fig.10 shown.

[0063] The keyway 6-16 cooperates with the fixed key 5-32 of the brake shaft 5-3 and the key of the end shaft 1-1, so that the plum blossom coupling 6 can stably connect the end shaft 1-1 and the brake shaft 5-3 to transmit power and braking force.

[0064] The setting of the movable end 6-13 can make it more convenient to connect and install the plug-in sleeve with the brake shaft 5-3 or the end shaft 1-1, and the cooperation is more stable.

[0065] In order to prevent the transmission shaft from slipping during transmission, keys are generally used to increase the stability of the transmission so that the power or braking force can fully act on the shaft. It is best if the key can fit exactly with the keyway, which is not easy to fall off and can maximize transmission.

[0066] However, this brings about the problems of high processing precision and inconvenient installation. With the design of movable end, the fastening bolts can be loosened during installation to obtain a larger installation space. The key and brake shaft or end shaft can be well locked by tightening the fastening bolts, while the requirements for processing precision are reduced.

[0067] The movable end 6-13 and the ring body 6-11 are connected as one piece and are not easy to be lost or fall off.

[0068] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0069] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.

Claims

1. An active heating roller electromagnetic brake device, characterized in that: Including electromagnetic brake components, bearing assemblies and plum couplings; The electromagnetic brake components are supported and positioned by bearing assemblies; One end of the plum blossom coupling is connected to the electromagnetic brake component, and the other end is connected to the stop component, and the stop component is a component that needs to perform a braking operation; The plum blossom coupling comprises a shift fork shaft sleeve and a plum blossom washer, and the shift fork shaft sleeve comprises a shift fork shaft sleeve 1 and a shift fork shaft sleeve 2; A plum blossom pad is arranged between the first shift fork shaft sleeve and the second shift fork shaft sleeve, which can not only play a buffering role during transmission, but also absorb the expansion difference of the stopper component; The first shift fork shaft sleeve is connected to the electromagnetic brake component, and the second shift fork shaft sleeve is connected to the stop component.

2. The active heating roller electromagnetic brake device according to claim 1, characterized in that: include: The plum blossom pad body is provided with a pad core, which is circular, and circular grooves are provided on both sides of the middle of the pad core for accommodating the transmission components of the electromagnetic brake component and the stopper component, and the diameter of the groove is larger than the diameter of the transmission component; Pad petals are arranged around the pad core.

3. The active heating roller electromagnetic brake device according to claim 2, characterized in that: include: The plug-in and pull-out sleeve is cylindrical in shape as a whole, and includes a cylindrical ring body, one end of which is provided with a spline; The two shift fork shaft sleeves are arranged opposite to each other, the splines of the two shift fork shaft sleeves are arranged crosswise, and the gap between the splines just accommodates the gasket; The number and position of the splines are set to match the number and position of the shims.

4. The active heating roller electromagnetic brake device according to claim 3, characterized in that: include: An axial hole is arranged on the ring body; A movable end is arranged at one end of the ring body away from the spline, and the movable end is located at a side of the ring body away from the spline; The movable end is formed by partially cutting the end face and the side face of the ring body, and a part of the ring body forms the movable end that can be opened and closed appropriately; The movable end and the ring body are provided with fastening holes, and the fastening bolts fasten the movable end and the ring body through the fastening holes; A keyway is provided on the movable end; the keyway is used to accommodate a fixed key or a movable key of the transmission shaft; The movable end and the ring body are connected integrally.

5. The active heating roller electromagnetic brake device according to claim 4, characterized in that: include: The keyway may extend through the ring body; Or the ring body is not penetrated but only the movable end is penetrated.

6. The active heating roller electromagnetic brake device according to claim 5, characterized in that: include: The two ends of the stopper are provided with end shafts, and the two end shafts respectively pass through the chamber vertical plate and protrude out of the chamber vertical plate; The chamber vertical plate includes vertical plate 1 and vertical plate 2; An end shaft protrudes out of the vertical plate 1 and is inserted into a bearing 1 provided on the vertical plate 1; The bearing 1 includes a bearing seat, and the bearing seat is fixed to the vertical plate 1 by bolts; A double bearing structure is arranged in the bearing seat, and the end shaft passes through the double bearing structure and is connected to the power end; The other end shaft protrudes out of the second vertical plate, is inserted into the second bearing arranged on the second vertical plate, and is connected with the plum blossom coupling; The second bearing is a seat bearing, which is fixed on the second vertical plate by bolts; A fixed key or keyway is provided on the end shaft.

7. The active heating roller electromagnetic brake device according to claim 6, characterized in that: include: A bracket is also provided on the second vertical plate, and an electromagnetic brake component and a bearing assembly are connected to the bracket; The bracket is zigzag-shaped and includes a first end, a second end, and a middle end, wherein the first end and the second end are located at two ends of the middle end; The first end of the bracket is connected to the second vertical plate, and the second end of the bracket is connected to an electromagnetic brake component; The middle end of the bracket is connected with a bearing assembly, and the bearing assembly includes a bearing three and a fixing seat; The bearing three is arranged in the fixed seat, and the fixed seat is fixedly connected to the middle end of the bracket; The central axes of bearing one, bearing two and bearing three are collinear.

8. The active heating roller electromagnetic brake device according to claim 7, characterized in that: include: The electromagnetic brake components include flange, rotating disk, brake shaft, magnetic disk and pressure plate; The flange is connected to the first end of the bracket; a coil is arranged in the flange, and the coil generates magnetic force when energized to attract the rotating disk; A connecting cavity is provided in the middle of the rotating disk for connecting with the brake shaft, and the rotating disk is also provided with a fixing hole connected with the pressure plate; The brake shaft is located in the connecting cavity of the rotating disk; The pressure plate is fixedly connected to the rotating disk via connecting bolts; the pressure plate is fixedly connected to the brake shaft via fixing bolts.

9. The active heating roller electromagnetic brake device according to claim 8, characterized in that: include: The pressure plate is disc-shaped, and the hole in the center is used to pass the fixing bolt through the fixing screw hole set at one end of the brake shaft to fix it; The connection holes on the edge of the pressure plate are used to pass the connection bolts to fix it to the rotating disk; A magnetic disk is also provided on the rotating disk; the magnetic disk is annular and is located on one side of the rotating disk, at the outer ring position; There is a brake gap between the flange and the disk.

10. The active heating roller electromagnetic brake device according to claim 9, characterized in that: include: brake The shaft includes a shaft body, a fixing key and a limiting ring; The shaft body is cylindrical, and fixed keys are arranged at both ends of the shaft body. A limit ring is arranged between the two fixed keys, and the limit ring is connected to the bearing three to limit the bearing three to prevent the electromagnetic brake component from moving during the rotation process; A friction plate is arranged on the flange, and there is a brake gap between the friction plate and the magnetic disk.