Glue rolling machine for manufacturing shuttlecock with ten feather pieces and glue rolling method of glue rolling machine
The automated design of the ten-feather shuttlecock manufacturing roller glue machine solves the problems of low efficiency and inconsistent quality in the traditional roller glue process, and achieves efficient and uniform glue application and drying, thereby improving the production efficiency and quality of shuttlecocks.
Patent Information
- Application Number
- CN202411416786.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional glue rolling processes are inefficient and inconsistent in quality. Manual glue rolling is slow and difficult to guarantee consistency. Semi-automatic equipment has poor process coordination, and uneven glue application affects the quality and performance of badminton shuttlecocks. The drying process is slow and easily contaminated.
The ten-feather shuttlecock manufacturing roller glue machine includes a feeding mechanism, a roller glue mechanism, and a drying mechanism. It achieves automated multi-station operation through a motor-driven rotating frame and conveyor belt assembly. The glue brushing assembly controlled by cylinders and motors ensures uniform glue application, and the dryer accelerates glue drying and curing.
Improve production efficiency, achieve automated multi-station operation, ensure glue rolling quality and product consistency, ensure uniform glue application and drying effect, and enhance the flight stability and appearance quality of badminton shuttlecocks.
Smart Images

Figure CN119281575A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of badminton production equipment, in particular to a rubber rolling machine and a rubber rolling method for manufacturing a ten-piece badminton. Background Art
[0002] Badminton is a popular sport with huge market demand, and its manufacturing industry is developing continuously. Rubberizing the badminton wool is a key link in badminton production, which affects product quality and performance.
[0003] The traditional glue rolling process has many shortcomings. In terms of efficiency, manual glue rolling is slow and difficult to ensure consistency. The semi-automatic equipment process is not well connected, and the production efficiency is limited. In terms of quality, the glue is not evenly applied. Too much glue affects the weight and flight performance, and too little glue will not be firmly bonded. The thickness of the glue rolling is inconsistent, resulting in poor balance and flight stability of the badminton. There are also problems with the drying process. Natural drying or simple heating drying is slow and easy to be contaminated.
[0004] For this reason, we propose a rubber rolling machine and a rubber rolling method for manufacturing a ten-piece badminton shuttlecock to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to solve the problems in the prior art and to provide a rubber rolling machine and a rubber rolling method for manufacturing a ten-piece badminton.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A rubber rolling machine for manufacturing a ten-piece badminton, comprising a frame and a bracket, wherein a feeding mechanism is installed on the bracket;
[0008] A partition is installed in the frame, a first motor is installed in the frame, the output shaft of the first motor passes through the partition and is installed with a rotating frame, a plurality of groups of placement seats are symmetrically installed on the rotating frame, a plurality of groups of rubber rolling mechanisms are symmetrically installed on the partition, a drying mechanism is installed between two adjacent rubber rolling mechanisms, and a plurality of output pipes are installed on the frame.
[0009] In the above-mentioned rubber rolling machine for manufacturing ten-piece badminton, the feeding mechanism includes a rotating disk, a second motor is installed on the bracket, and the rotating disk is installed on the output shaft of the second motor, the side wall of the rotating disk is connected to a feed frame, a third motor is installed on the feed frame, a conveyor belt assembly is installed on the output shaft of the third motor, and the conveyor belt assembly is installed on the feed frame, and the end of the conveyor belt assembly away from the rotating disk is located on the upper side of the rotating frame.
[0010] In the rubber rolling machine for manufacturing ten-piece badminton, the bracket is fixedly connected to a connecting frame, the connecting frame is equipped with a material guide plate, and the material guide plate is connected to the rotating disk and the conveyor belt assembly;
[0011] Two anti-fall plates are symmetrically installed on the conveyor frame, and the anti-fall plates are located on both sides of the conveyor belt assembly.
[0012] In the above-mentioned rubber rolling machine for manufacturing ten-piece badminton, a fixed frame is installed on the frame, a first cylinder is installed on the fixed frame, the output end of the first cylinder passes through the fixed frame and is installed with a push plate, a plurality of guide rods are symmetrically installed at the lower end of the push plate, and each guide rod passes through the fixed frame and is installed with a connecting plate, a plurality of push frames are symmetrically installed at the lower end of the connecting plate, and each push frame is located above a placement seat corresponding to the position.
[0013] In the rubber rolling machine for manufacturing ten-piece badminton, the rubber rolling mechanism includes a support plate, and the support plate is installed on a partition, a plurality of columns are symmetrically installed on the partition, and a horizontal plate is commonly installed on the upper ends of the plurality of columns, a second cylinder is installed in the frame, a horizontal plate is installed on the upper end of the second cylinder, a plurality of push rods are symmetrically installed on the horizontal plate, and the position of each push rod corresponds to the position of the placement seat, a positioning frame is installed on the lower end surface of the horizontal plate, and each push rod passes through the positioning frame and extends upward;
[0014] A fourth motor is installed on the lower end surface of the transverse plate, an output end of the fourth motor passes through the transverse plate and is installed with a transmission assembly, and two output ends of the transmission assembly are respectively installed with glue brushing assemblies.
[0015] In the above-mentioned rubber rolling machine for manufacturing ten-piece badminton, a bracket is installed on the horizontal plate, and a plurality of sixth motors are symmetrically installed at the lower end of the bracket. The output shaft of the sixth motor passes through the bracket and is installed with a rotating seat, and the axis of each rotating seat coincides with the axis of the push rod.
[0016] In the above-mentioned rubber rolling machine for manufacturing ten-piece badminton, the transmission assembly includes a transmission gear, and the transmission gear is installed on the output shaft of the fourth motor, the transverse plate is symmetrically slidably connected with two rack racks, and each rack rack is meshed with the transmission gear, each of the rack racks is provided with a mounting bracket, and the rubber brushing assembly is installed on the mounting bracket corresponding to the position;
[0017] Two limit slide grooves are symmetrically provided on the upper end surface of the horizontal plate, and a limit slide bar is installed at the lower end of each rack frame, and each limit slide bar is slidably connected in the limit slide groove corresponding to the position;
[0018] The glue brushing assembly includes a fifth motor, and the fifth motor is installed on a mounting bracket, and a glue brushing roller is installed on the output shaft of the fifth motor.
[0019] In the rubber rolling machine for manufacturing ten-piece badminton, the drying mechanism includes an arc-shaped drying rack, and the arc-shaped drying rack is installed on the upper end surface of the partition, and a dryer is installed in the arc-shaped drying rack.
[0020] A rubber rolling method of a rubber rolling machine for manufacturing a ten-piece badminton, comprising the following steps:
[0021] S1, feeding; ten pieces of feather badminton are placed on the rotating disk. As the rotating disk rotates, the badminton is brought to the position connected to the feeding rack. The badminton is smoothly transferred from the rotating disk to the conveyor belt assembly through the guide plate. Under the conveyance of the conveyor belt assembly, the badminton falls into the placement seat on the rotating rack;
[0022] S2, integration; after the feeding mechanism conveys the badminton feathers to the placement seat, the first cylinder drives the push frame to move and push the badminton into the placement seat to prevent the badminton from tilting in the placement seat during the falling process, and ensure that the badminton remains vertically set in the placement seat;
[0023] S3, initial glue rolling; the first motor is started to drive the rotating frame to rotate, so that the placement seat with the feather pieces is moved to the corresponding position of the glue rolling mechanism in sequence. When the placement seat reaches the glue rolling position, the glue rolling mechanism performs a glue rolling operation on the badminton feather pieces to evenly apply glue on the feather pieces;
[0024] S4, drying; the badminton feather pieces after rolling glue are moved to the adjacent drying mechanism position as the rotating frame rotates, and the dryer in the arc drying frame of the drying mechanism is started to dry the badminton feather pieces after rolling glue to accelerate the drying and curing of the glue and ensure that the glue and the feather pieces are firmly combined;
[0025] S5, secondary rubber rolling; the first motor is started to drive the rotating frame to rotate, so that the placement seat with the badminton feather pieces is moved to the corresponding position of the next rubber rolling mechanism in sequence, and when the placement seat reaches the rubber rolling position, the rubber rolling mechanism performs a rubber rolling operation on the badminton feather pieces again;
[0026] S6, output; after the second glue rolling, the badminton feather pieces continue to rotate with the rotating frame. When they rotate to the appropriate position, they are output from the glue rolling machine through the output pipe on the frame. The output badminton is inspected for quality, such as whether the glue rolling is uniform and whether the glue is completely dry. If there are unqualified products, rework them in time or adjust the parameters of the glue rolling machine.
[0027] Compared with the prior art, the present invention has the following beneficial effects:
[0028] 1. The second cylinder in the glue rolling mechanism can accurately lift the badminton feathers and bring them into contact with the glue brushing assembly, ensuring the stability of the starting position and pressure of the glue rolling. The transmission assembly, through the cooperation of the gear rack, enables the glue brushing assembly to move smoothly on the badminton feathers, and the position and range of the glue brushing can be adjusted as needed. The fifth motor controls the rotation speed of the glue brushing roller, which can achieve uniform glue application according to the properties of the glue and the requirements of glue rolling. At the same time, the rotating seat on the bracket can drive the badminton to rotate, ensuring that all parts of the feathers can be evenly rolled with glue to avoid uneven glue rolling or glue leakage.
[0029] 2. A dryer is installed in the arc-shaped drying rack of the drying mechanism, which can dry the badminton after rolling with glue in time. The dryer can adjust the appropriate temperature and drying time according to the drying characteristics of the glue, accelerate the drying and curing process of the glue, and make the glue and the wool piece firmly combined. Timely drying can prevent the glue from being affected by external factors when it is not dry, such as dust pollution, thereby ensuring the quality of rolling glue and the appearance quality of the badminton, and the dried glue can better maintain the performance of the badminton, such as elasticity, flight stability, etc.
[0030] In summary, the present invention improves production efficiency and realizes automated multi-station operation; ensures the quality of glue rolling and accurately controls glue rolling and drying; improves product consistency, standardizes processes and stabilizes structures. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the structure of a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0032] Figure 2 This is a schematic diagram of a feeding mechanism in a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0033] Figure 3 This is an enlarged view of the structure of the rotating disk in a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0034] Figure 4 This is an enlarged view of the structure of the fixing frame in a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0035] Figure 5 This is a schematic diagram of the structure of a rubber rolling machine for removing the feeding mechanism for manufacturing a ten-piece badminton proposed by the present invention;
[0036] Figure 6 This is an enlarged view of the structure of the partition plate in a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0037] Figure 7This is an enlarged view of the structure of the rotating frame of a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0038] Figure 8 This is an enlarged structural diagram of a rubber rolling mechanism in a rubber rolling machine for manufacturing a ten-piece badminton proposed by the present invention;
[0039] Fig. 9 for Figure 8 Another visual perspective;
[0040] Fig.10 The present invention provides a schematic structural diagram of a non-drying mechanism in a rubber rolling machine for manufacturing a ten-piece badminton.
[0041] In the figure: 1 frame, 2 bracket, 3 rotating disk, 4 output pipeline, 5 rotating frame, 6 arc drying frame, 7 connecting frame, 8 guide plate, 9 third motor, 10 feeding frame, 11 conveyor belt assembly, 12 second motor, 13 anti-fall plate, 14 support plate, 15 first motor, 16 placement seat, 17 bracket, 18 partition, 20 cross plate, 21 column, 23 second cylinder, 24 cross plate, 25 push rod, 26 fifth motor, 27 mounting bracket, 28 rotating seat, 29 brush rubber roller, 30 rack, 31 transmission gear, 32 fourth motor, 33 limit slide, 34 limit slide, 35 dryer, 36 push frame, 37 connecting plate, 38 fixed frame, 39 first cylinder, 40 push plate, 41 guide rod. DETAILED DESCRIPTION
[0042] The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
[0043] Example
[0044] Reference Figure 1-3, a rubber rolling machine for manufacturing ten-piece badminton, including a frame 1 and a bracket 2, a feeding mechanism is installed on the bracket 2; the feeding mechanism includes a rotating disk 3, a second motor 12 is installed on the bracket 2, and the rotating disk 3 is installed on the output shaft of the second motor 12, the side wall of the rotating disk 3 is connected with a feeding frame 10, a third motor 9 is installed on the feeding frame 10, a conveyor belt assembly 11 is installed on the output shaft of the third motor 9, and the conveyor belt assembly 11 is installed on the feeding frame 10, and the end of the conveyor belt assembly 11 away from the rotating disk 3 is located on the upper side of the rotating frame 5; a connecting frame 7 is fixedly connected to the bracket 2, a guide plate 8 is installed on the connecting frame 7, and the guide plate 8 connects the rotating disk 3 and the conveyor belt assembly 11; two anti-drop plates 13 are symmetrically installed on the feeding frame 10, and the anti-drop plates 13 are located on both sides of the conveyor belt assembly 11, the second motor 12 drives the rotating disk 3 to rotate, and brings the ten pieces of badminton placed on the rotating disk 3 to the position connected with the feeding frame 10, and the rotating disk 3 serves as a preliminary conveying and sorting component , using its rotational motion to continuously transport the badminton to a specific position, in preparation for subsequent precise transportation, the conveyor belt assembly 11 on the feed frame 10 is driven by the third motor 9, and when the badminton reaches the connection position between the feed frame 10 and the rotating disk 3, it smoothly transitions to the conveyor belt assembly 11 through the guide plate 8, and the conveyor belt assembly 11 transports the badminton toward the rotating frame 5 in a straight line. Its speed and conveying stability are controlled by the third motor 9 to ensure that the badminton can be accurately transported to the placement seat 16 on the rotating frame 5, and the guide plate 8 on the connecting frame 7 plays a role in guiding the badminton to smoothly transition from the rotating disk 3 to the conveyor belt assembly 11, ensuring that the badminton will not fall or deviate from the conveying path during the transfer process. The two anti-fall plates 13 symmetrically installed on the feed frame 10 are located on both sides of the conveyor belt assembly 11 to prevent the badminton from falling from both sides due to various reasons (such as vibration, external force interference, etc.) during the conveying process of the conveyor belt assembly 11, ensuring that the badminton can be stably transported on the conveyor belt assembly 11.
[0045] Reference Figure 4A fixing frame 38 is installed on the frame 1, and a first cylinder 39 is installed on the fixing frame 38. The output end of the first cylinder 39 passes through the fixing frame 38 and is installed with a push plate 40. A plurality of guide rods 41 are symmetrically installed at the lower end of the push plate 40, and each guide rod 41 passes through the fixing frame 38 and is installed with a connecting plate 37. A plurality of push frames 36 are symmetrically installed at the lower end of the connecting plate 37, and each push frame 36 is located above the corresponding placement seat 16. When the first cylinder 39 is working, its output end pushes the push plate 40 to move, and the push plate 40 is symmetrically installed at the lower end. The multiple guide rods 41 installed are connected to the connecting plate 37. The guide rods 41 play the role of guiding and stabilizing movement, so that the connecting plate 37 can move with the push plate 40. The multiple push racks 36 symmetrically installed at the lower end of the connecting plate 37 are located above the placement seat 16. After the feeding mechanism conveys the badminton feathers to the placement seat 16, the first cylinder 39 drives the push rack 36 to move, pushing the badminton to a suitable position in the placement seat 16, avoiding the badminton from being tilted in the placement seat 16 during the falling process, and ensuring that the badminton remains vertically set in the placement seat 16. In this way, the badminton can better cooperate with the rubber rolling mechanism in the subsequent rubber rolling process, ensuring the uniformity and quality of the rubber rolling. At the same time, in some cases, the push rack 36 may also play the role of preliminary positioning and sorting of the badminton, preparing for the subsequent precise rubber rolling operation.
[0046] refer to Figure 5-9 A partition 18 is installed in the frame 1, a first motor 15 is installed in the frame 1, the output shaft of the first motor 15 passes through the partition 18 and is installed with a rotating frame 5, a plurality of groups of placement seats 16 are symmetrically installed on the rotating frame 5, each group of placement seats 16 includes two symmetrically arranged placement seats 16, a through hole is opened at the lower end of each placement seat 16, a plurality of air holes are opened on the side wall of each placement seat 16, a plurality of groups of rubber rolling mechanisms are symmetrically installed on the partition 18, the rubber rolling mechanism includes a support plate 14, and the support plate 14 is installed on the partition 18 On the partition 18, a plurality of columns 21 are symmetrically mounted, and a horizontal plate 20 is commonly mounted on the upper ends of the plurality of columns 21. A second cylinder 23 is mounted in the frame 1, and a horizontal plate 24 is mounted on the upper end of the second cylinder 23. A plurality of push rods 25 are symmetrically mounted on the horizontal plate 24, and the position of each push rod 25 corresponds to the position of the placement seat 16, and the axis of each push rod 25 coincides with the center line of the through hole. A positioning frame 22 is mounted on the lower end surface of the horizontal plate 20, and each push rod 25 penetrates the positioning frame 22 and extends upward;
[0047] A fourth motor 32 is installed on the lower end surface of the cross plate 20, the output end of the fourth motor 32 passes through the cross plate 20 and is installed with a transmission assembly, and the two output ends of the transmission assembly are respectively installed with a brushing assembly, a bracket 17 is installed on the cross plate 20, and a plurality of sixth motors are symmetrically installed at the lower end of the bracket 17, the output shaft of the sixth motor passes through the bracket 17 and is installed with a rotating seat 28, and the axis of each rotating seat 28 coincides with the axis of the push rod 25, the transmission assembly includes a transmission gear 31, and the transmission gear 31 is installed on the output shaft of the fourth motor 32, and the cross plate 20 is symmetrically slidably connected with There are two rack racks 30, and each rack rack 30 is meshed with a transmission gear 31. Each rack rack 30 is provided with a mounting bracket 27, and the glue brushing assembly is installed on the mounting bracket 27 at a corresponding position; two limit slide grooves 33 are symmetrically provided on the upper end surface of the cross plate 20, and a limit slide bar 34 is installed at the lower end of each rack rack 30, and each limit slide bar 34 is slidably connected in the limit slide groove 33 at a corresponding position; the glue brushing assembly includes a fifth motor 26, and the fifth motor 26 is installed on the mounting bracket 27, and a glue brushing roller 29 is installed on the output shaft of the fifth motor 26.
[0048] The output shaft of the first motor 15 passes through the partition 18 and is connected to the rotating frame 5. When the first motor 15 is started, it drives the rotating frame 5 to rotate. The multiple groups of placement seats 16 symmetrically installed on the rotating frame 5 are used to place badminton feathers. The rotation of the rotating frame 5 enables the badminton on the placement seat 16 to be moved to different working positions in sequence, such as the rubber rolling mechanism and the drying mechanism, thereby realizing the conversion and continuous processing of badminton between different processes.
[0049] When the placement seat 16 reaches the glue rolling position, the second cylinder 23 in the frame 1 is started. The piston rod of the second cylinder 23 pushes the cross plate 24 up, and the multiple push rods 25 symmetrically installed on the cross plate 24 rise accordingly. The push rods 25 lift the badminton on the placement seat 16 through the through holes at the lower end of the placement seat 16, so that it contacts with the subsequent glue brushing assembly, and prepares for the glue rolling operation.
[0050] After the fourth motor 32 on the lower end surface of the cross plate 20 is started, its output end drives the transmission gear 31 to rotate, and the transmission gear 31 meshes with the two rack racks 30 symmetrically slidably connected to the cross plate 20. Through the gear transmission principle, when the transmission gear 31 rotates, it drives the rack rack 30 to slide on the cross plate 20, and the mounting bracket 27 installed on the rack rack 30 moves with the movement of the rack rack 30 until the rubber brush roller 29 corresponds to the side wall position of the badminton. The output end of the glue mechanism (this part is the prior art and is not described here) drops glue on the side wall of the rubber brush roller 29. After the fifth motor 26 on the mounting bracket 27 is started, it drives the rubber brush roller 29 to rotate. When the badminton is lifted up by the push rod 25 and contacts the rubber brush roller 29, the rotating rubber brush roller 29 evenly applies glue on the badminton feather piece to realize the glue rolling operation; multiple sixth motors (not shown in the figure) symmetrically installed at the lower end of the bracket 17 on the cross plate 20, whose output shafts drive the rotating seat 28 to rotate. The axis of each rotating seat 28 coincides with the axis of the push rod 25. When the badminton is lifted up and contacts the rotating seat 28, the rotation of the rotating seat 28 can drive the badminton to rotate together.
[0051] A drying mechanism is installed between two adjacent glue rolling mechanisms, and the drying mechanism includes an arc-shaped drying rack 6, and the arc-shaped drying rack 6 is installed on the upper end surface of the partition 18. A dryer 35 is installed in the arc-shaped drying rack 6, and the arc-shaped drying rack 6 is installed on the upper end surface of the partition 18. The dryer 35 inside the arc-shaped drying rack 6 dries the badminton feathers after the badminton is completed with glue rolling. When the rotating frame 5 drives the badminton feathers after glue rolling to move to the adjacent drying mechanism position, the dryer 35 is started, and heat is generated by heating air or other means to dry the glue on the badminton feathers, accelerate the drying and curing process of the glue, and ensure that the glue is firmly combined with the feathers. The position and working timing of the drying mechanism are coordinated with the rotation of the rotating frame 5 and the working process of the glue rolling mechanism, so as to ensure that the badminton can be dried in time after the glue rolling is completed, thereby improving production efficiency and product quality.
[0052] A plurality of output pipes 4 are installed on the frame 1, and the output pipes 4 are connected to an external blower. After the secondary rolling and drying treatment, the badminton feather pieces are output from the rolling machine through the output pipes 4 on the frame 1 when the rotating frame 5 rotates to a suitable position. The position and design of the output pipes 4 should ensure that the badminton can be smoothly output from the rotating frame 5, and should facilitate subsequent quality inspection and packaging processes. The output pipes 4 can control the output direction and speed of the badminton to a certain extent, prevent the badminton from being damaged or disordered during the output process, and ensure the smoothness and efficiency of the entire production process.
[0053] A rubber rolling method of a rubber rolling machine for manufacturing a ten-piece badminton, comprising the following steps:
[0054] S1, feeding; ten feather shuttlecocks are placed on the rotating disk 3. As the rotating disk 3 rotates, the shuttlecocks are brought to a position connected to the feeding rack 10. The shuttlecocks are smoothly transferred from the rotating disk 3 to the conveyor belt assembly 11 through the guide plate 8. Under the conveyance of the conveyor belt assembly 11, the shuttlecocks fall into the placement seat 16 on the rotating rack 5;
[0055] S2, integration; after the feeding mechanism delivers the badminton feathers to the placement seat 16, the first cylinder 39 drives the push frame 36 to move, pushing the badminton into the placement seat 16 to prevent the badminton from tilting in the placement seat 16 during the falling process, ensuring that the badminton remains vertically set in the placement seat 16;
[0056] S3, initial glue rolling; the first motor 15 is started, driving the rotating frame 5 to rotate, so that the placement seat 16 with the feather pieces is moved to the corresponding position of the glue rolling mechanism in sequence, and when the placement seat 16 reaches the glue rolling position, the glue rolling mechanism performs a glue rolling operation on the badminton feather pieces, and evenly applies glue on the feather pieces;
[0057] S4, drying; the badminton feather piece after rolling glue is moved to the adjacent drying mechanism position as the rotating frame 5 rotates, and the dryer 35 in the arc drying frame 6 of the drying mechanism is started to dry the badminton feather piece after rolling glue to accelerate the drying and curing of the glue to ensure that the glue and the feather piece are firmly combined;
[0058] S5, secondary rubber rolling; the first motor 15 is started, driving the rotating frame 5 to rotate, so that the placement seat 16 with the badminton feather pieces is moved to the corresponding position of the next rubber rolling mechanism in sequence, and when the placement seat 16 reaches the rubber rolling position, the rubber rolling mechanism performs a rubber rolling operation on the badminton feather pieces again;
[0059] S6, output; after the second glue rolling, the badminton feather pieces continue to rotate with the rotating frame 5, and when they rotate to a suitable position, they are output from the glue rolling machine through the output pipe 4 on the frame 1, and the output badminton is inspected for quality, such as whether the glue rolling is uniform, whether the glue is completely dry, etc. If there are unqualified products, rework them in time or adjust the parameters of the glue rolling machine.
[0060] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rubber rolling machine for manufacturing ten-piece badminton, comprising a frame (1) and a bracket (2), characterized in that: A feeding mechanism is installed on the bracket (2); A partition (18) is installed in the frame (1), a first motor (15) is installed in the frame (1), an output shaft of the first motor (15) passes through the partition (18) and is installed with a rotating frame (5), a plurality of groups of placement seats (16) are symmetrically installed on the rotating frame (5), a plurality of groups of rubber rolling mechanisms are symmetrically installed on the partition (18), a drying mechanism is installed between two adjacent rubber rolling mechanisms, and a plurality of output pipes (4) are installed on the frame (1).
2. The rubber rolling machine for manufacturing ten-piece badminton according to claim 1, characterized in that: The feeding mechanism comprises a rotating disk (3), a second motor (12) is mounted on the bracket (2), and the rotating disk (3) is mounted on the output shaft of the second motor (12), a side wall of the rotating disk (3) is connected to a feeding frame (10), a third motor (9) is mounted on the feeding frame (10), a conveyor belt assembly (11) is mounted on the output shaft of the third motor (9), and the conveyor belt assembly (11) is mounted on the feeding frame (10), and an end of the conveyor belt assembly (11) away from the rotating disk (3) is located on the upper side of the rotating frame (5).
3. The rubber rolling machine for manufacturing ten-piece badminton according to claim 2, characterized in that: The bracket (2) is fixedly connected to a connecting frame (7), a material guide plate (8) is installed on the connecting frame (7), and the material guide plate (8) is connected to the rotating disk (3) and the conveyor belt assembly (11); Two anti-fall plates (13) are symmetrically mounted on the material conveying frame (10), and the anti-fall plates (13) are located on both sides of the conveyor belt assembly (11).
4. The rubber rolling machine for manufacturing ten-piece badminton according to claim 1, characterized in that: A fixing frame (38) is installed on the frame (1), a first cylinder (39) is installed on the fixing frame (38), an output end of the first cylinder (39) passes through the fixing frame (38) and is installed with a push plate (40), a plurality of guide rods (41) are symmetrically installed at the lower end of the push plate (40), and each guide rod (41) passes through the fixing frame (38) and is installed with a connecting plate (37), a plurality of push frames (36) are symmetrically installed at the lower end of the connecting plate (37), and each push frame (36) is located above a corresponding placement seat (16).
5. The rubber rolling machine for manufacturing ten-piece badminton according to claim 1, characterized in that: The rubber rolling mechanism comprises a support plate (14), and the support plate (14) is mounted on a partition (18), a plurality of columns (21) are symmetrically mounted on the partition (18), a transverse plate (20) is commonly mounted on the upper ends of the plurality of columns (21), a second cylinder (23) is mounted in the frame (1), a transverse plate (24) is mounted on the upper end of the second cylinder (23), a plurality of push rods (25) are symmetrically mounted on the transverse plate (24), and the position of each push rod (25) corresponds to the position of the placement seat (16), a positioning frame (22) is mounted on the lower end surface of the transverse plate (20), and each push rod (25) penetrates the positioning frame (22) and extends upward; A fourth motor (32) is installed on the lower end surface of the transverse plate (20), the output end of the fourth motor (32) passes through the transverse plate (20) and is installed with a transmission component, and two output ends of the transmission component are respectively installed with glue brushing components.
6. The rubber rolling machine for manufacturing ten-piece badminton according to claim 5, characterized in that: A bracket (17) is mounted on the transverse plate (20), and a plurality of sixth motors are symmetrically mounted on the lower end of the bracket (17). The output shafts of the sixth motors pass through the bracket (17) and are mounted with a rotating seat (28), and the axis of each rotating seat (28) coincides with the axis of the push rod (25).
7. The rubber rolling machine for manufacturing ten-piece badminton according to claim 6, characterized in that: The transmission assembly comprises a transmission gear (31), and the transmission gear (31) is mounted on the output shaft of the fourth motor (32); two rack racks (30) are symmetrically slidably connected to the cross plate (20), and each rack rack (30) is meshed with the transmission gear (31); each rack rack (30) is provided with a mounting bracket (27), and the glue brushing assembly is mounted on the mounting bracket (27) at a corresponding position; The upper end surface of the transverse plate (20) is symmetrically provided with two limit sliding grooves (33), the lower end of each of the rack frames (30) is provided with a limit sliding bar (34), and each limit sliding bar (34) is slidably connected in the limit sliding groove (33) at a corresponding position; The glue brushing assembly comprises a fifth motor (26), and the fifth motor (26) is mounted on a mounting bracket (27), and a glue brushing roller (29) is mounted on an output shaft of the fifth motor (26).
8. The rubber rolling machine for manufacturing ten-piece badminton according to claim 7, characterized in that: The drying mechanism comprises an arc-shaped drying rack (6), and the arc-shaped drying rack (6) is installed on the upper end surface of the partition (18), and a dryer (35) is installed in the arc-shaped drying rack (6).
9. The rubber rolling method of the rubber rolling machine for manufacturing a ten-piece badminton shuttlecock according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, feeding; ten feather shuttlecocks are placed on the rotating disk (3); as the rotating disk (3) rotates, the shuttlecocks are brought to a position connected to the feeding frame (10); the shuttlecocks are smoothly transferred from the rotating disk (3) to the conveyor belt assembly (11) through the guide plate (8); and under the conveyance of the conveyor belt assembly (11), the shuttlecocks fall into the placement seat (16) on the rotating frame (5); S2, integration; after the feeding mechanism conveys the badminton feathers to the placement seat (16), the first cylinder (39) drives the push frame (36) to move, pushing the badminton into the placement seat (16), preventing the badminton from being tilted in the placement seat (16) during the falling process, and ensuring that the badminton remains vertically arranged in the placement seat (16); S3, initial glue rolling; the first motor (15) is started to drive the rotating frame (5) to rotate, so that the placement seat (16) on which the feather pieces are placed is moved to the corresponding position of the glue rolling mechanism in sequence, and when the placement seat (16) reaches the glue rolling position, the glue rolling mechanism performs a glue rolling operation on the badminton feather pieces, and evenly applies glue on the feather pieces; S4, drying; the badminton feather pieces after glue rolling are moved to the adjacent drying mechanism position as the rotating frame (5) rotates, and the dryer (35) in the arc drying frame (6) of the drying mechanism is started to dry the badminton feather pieces after glue rolling to accelerate the drying and curing of the glue and ensure that the glue and the feather pieces are firmly combined; S5, secondary rubber rolling; the first motor (15) is started to drive the rotating frame (5) to rotate, so that the placement seat (16) on which the badminton feather pieces are placed is moved to the corresponding position of the next rubber rolling mechanism in sequence, and when the placement seat (16) reaches the rubber rolling position, the rubber rolling mechanism performs a rubber rolling operation on the badminton feather pieces again; S6, output; after the second glue rolling, the badminton feather pieces continue to rotate with the rotating frame (5), and when they rotate to a suitable position, they are output from the glue rolling machine through the output pipe (4) on the frame (1), and the output badminton is inspected for quality to check whether the glue rolling is uniform, whether the glue is completely dry, etc. If there are unqualified products, rework is carried out in time or the parameters of the glue rolling machine are adjusted.