An adjustable device and method for hanging cables of overhead power transmission lines
By designing an overhead transmission line cable mount adjustable device including hangers, gear drive mechanisms, platen mechanisms, etc., the problems of operating troubles, wear and lack of adjustment functions of existing equipment are solved, and automated adjustment and safety improvement are achieved.
Patent Information
- Application Number
- CN202411813861.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-11
AI Technical Summary
Existing overhead transmission line cable mount equipment is troublesome to operate, is prone to wear, lacks adjustment function, and is difficult to adapt to the mechanical stress caused by cable expansion or contraction caused by ambient temperature changes.
An overhead transmission line cable mount adjustable device including a hanger, a gear drive mechanism, a platen mechanism, a longitudinal drive mechanism and a transverse drive mechanism is designed to automatically adjust the tightness of the cable through the platen mechanism and reduce cable wear through the protective components.
It realizes automated cable adjustment, adapts to different environmental conditions, improves safety and service life, and simplifies the operation process.
Smart Images

Figure CN119297895B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of power transmission, and in particular relates to an adjustable device and method for hanging cables of overhead power transmission lines. Background Art
[0002] The laying of overhead transmission line cables is usually done by erection. When the transmission line cables are erected, hanging equipment is used. There are many types of existing hanging equipment. Among them, in the existing public document, CN108199325B-Overhead transmission line multi-split conductor hanging equipment, it is disclosed that a hanging body, a tower hanging mechanism and a plurality of hanging devices are provided; the hanging body is provided with a plurality of hanging surfaces connected end to end in sequence and distributed in a ring shape, and a hanging device is provided corresponding to each hanging surface; the hanging device includes a hanging card, and the hanging card is provided with a hanging A notch and a hanging shaft, the hanging notch includes a plurality of snap-in positions arranged side by side in sequence, each snap-in position includes a central arc surface and isolation protrusions located on both sides of the central arc surface; a hanging space is arranged between the hanging notch and the hanging surface, each hanging surface is provided with a hanging hole that is snap-fitted with the hanging shaft, a first magnet is arranged at the end of the hanging shaft, and a second magnet is arranged at the bottom end of the hanging hole; the pole tower hanging mechanism includes a snap-in seat that can be snap-fitted to the pole tower bar steel, the snap-in seat is provided with a connecting shaft, the pole tower bar steel is provided with a connecting hole, and the connecting shaft and the connecting hole are detachably connected.
[0003] Although the above-mentioned existing hanging equipment can be used for hanging transmission line cables, it is necessary to manually open the opening of the hanging part to hang the cable, which is troublesome to operate, and the cable is directly in contact with the bottom of the hanging part, which can easily wear the contact part between the cable and the hanging part;
[0004] In addition, the existing hanging equipment does not have an adjustment function, but only has a limiting function. In actual outdoor use, when the external ambient temperature rises, the cable will expand due to heat and become longer. In windy weather, the loose cable will shake violently under the action of wind and easily fail. When the external ambient temperature is low, the cable will contract when it is cold and become shorter. The taut cable will be subjected to additional mechanical stress at the connection point, bend or bracket, which may cause the cable to break or break or the connection point to loosen, resulting in electrical accidents or fires. To this end, we provide an adjustable cable hanging device and method for overhead transmission line to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide an adjustable device and method for hanging cables of overhead power transmission lines. By setting a pressure plate mechanism, a longitudinal drive mechanism and a transverse drive mechanism, the problem that although the existing hanging equipment can be used for hanging power transmission line cables, it is necessary to manually open the opening of the hanging part to hang the cable, which is relatively troublesome to operate, and the cable is directly in contact with the bottom of the hanging part, which can easily wear the contact part between the cable and the hanging part. In addition, the existing hanging equipment does not have an adjustment function, but only has a limiting function, and it is difficult to automatically adjust the tightness of the cable according to weather conditions.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention discloses an adjustable cable hanging device for an overhead power transmission line, comprising a hanging bracket, a gear driving mechanism, a pressure plate mechanism, a longitudinal driving mechanism and a transverse driving mechanism. The hanging bracket comprises a U-shaped frame, a T-shaped ear seat and a base. The top of the U-shaped frame is fixed with a T-shaped ear seat, the bottom of the U-shaped frame is fixed with a base by screws, a protective component is fixed inside the base, the protective component comprises a ball rack, a micro motor, a rolling ball and a hemispherical rubber block, both ends of the ball rack are fixed with an I-shaped shaft, the I-shaped shaft at one end of the ball rack is connected to the output shaft of the micro motor, a group of evenly distributed circular grooves are opened on one side of the ball rack, a group of evenly distributed hemispherical rubber blocks are fixed on the other side of the ball rack, the interior of each circular groove is movably connected with a rolling ball, a gear driving mechanism is fixed on the outside of the hanging bracket, the gear driving mechanism comprises a gear rack, a driving motor and a driving gear, driving motors are fixed on the motor seats on both sides of the gear rack, the output shaft of the driving motor is connected to the driving gear Wheel, a longitudinal drive mechanism is fixed on the inner side of the bracket, the longitudinal drive mechanism includes a No. 1 longitudinal drive component and a No. 2 longitudinal drive component, one side of the bracket is fixed with two symmetrically arranged No. 1 longitudinal drive components and No. 2 longitudinal drive components, the longitudinal drive mechanism is connected to the transverse drive mechanism, the transverse drive mechanism includes a No. 1 transverse drive component and a No. 2 transverse drive component, the outer side of the No. 1 longitudinal drive component is connected to the No. 1 transverse drive component, the outer side of the No. 2 longitudinal drive component is connected to the No. 2 transverse drive component, the pressure plate mechanism includes a No. 1 pressure plate and a No. 2 pressure plate, the No. 1 pressure plate and the No. 2 pressure plate are respectively placed on both sides of the bracket, the pressure plate mechanism is connected to the gear drive mechanism and the transverse drive mechanism, the gear drive mechanism drives the No. 1 pressure plate and the No. 2 pressure plate to move in a direction parallel to the bracket, the No. 1 transverse drive component drives the No. 1 pressure plate to move in a direction perpendicular to the bracket, and the No. 2 transverse drive component drives the No. 2 pressure plate to move in a direction perpendicular to the bracket.
[0008] The present invention is further configured such that a control box is fixed on the side of the U-shaped frame, a controller is fixed inside the control box, a touch screen is fixed on the outer surface of the box door of the control box, and the touch screen and drive motor of the control box are electrically connected to the controller in the control box.
[0009] The present invention is further configured such that a pressure sensor No. 1 is fixed to the inner side surface of one side plate of the U-shaped frame, the pressure sensor No. 1 is electrically connected to the controller in the control box, two symmetrically arranged slideways are provided on the inner side surface of the other side plate of the U-shaped frame, a through groove No. 1 is provided on the bottom plate of the U-shaped frame, and installation grooves No. 1 are provided on both sides of the through groove No. 1.
[0010] The present invention is further configured such that the protective component protrudes from the bottom plate of the U-shaped frame, the micro motor is electrically connected to the controller in the control box; two adjacent circular grooves are connected through a through hole, and two adjacent rolling balls are connected through a connecting rod, which crosses the corresponding through hole.
[0011] The present invention is further configured as follows: a No. 2 through groove is opened inside the base, and a No. 2 mounting groove is opened on both sides of the No. 2 through groove, and the corresponding No. 1 mounting groove and No. 2 mounting groove are spliced to form an I-shaped groove; the I-shaped shaft at one end of the ball rack is movably installed in the I-shaped groove formed by splicing the No. 1 mounting groove and the No. 2 mounting groove on one side, and the I-shaped shaft and the micro motor at the other end of the ball rack are movably installed as a whole in the I-shaped groove formed by splicing the No. 1 mounting groove and the No. 2 mounting groove on the other side, and the micro motor is limited by a U-shaped clamp.
[0012] The present invention is further configured such that the No. 1 longitudinal drive assembly and the No. 2 longitudinal drive assembly are directly opposite to the outside of the two slideways, and the No. 1 longitudinal drive assembly and the No. 2 longitudinal drive assembly each include a No. 1 motor, a No. 1 screw rod and a slide, the No. 1 motor is invertedly fixed on the bracket, the No. 1 motor is electrically connected to the controller in the control box, the output shaft of the No. 1 motor is connected to the No. 1 screw rod, the bottom end of the No. 1 screw rod is movably connected to the bracket through a bearing, and the No. 1 screw rod crosses the slide and is threadedly connected to the slide.
[0013] The present invention is further configured as follows: both the No. 1 horizontal drive assembly and the No. 2 horizontal drive assembly include a drive rod mechanism and an auxiliary rod mechanism, the drive rod mechanism is fixed directly above the corresponding auxiliary rod mechanism; the drive rod mechanism includes a No. 2 motor, a No. 1 connecting tube and a threaded rod, a motor seat is fixed on the side of the slide, the No. 2 motor is fixed on the motor seat of the slide, the No. 2 motor is electrically connected to the controller in the control box, the output end of the No. 2 motor is connected to the No. 1 connecting tube, the connecting head of the threaded rod is inserted into the No. 1 connecting tube and fixed by screws; the auxiliary rod mechanism includes a No. 2 connecting tube and a smooth rod, the No. 2 connecting tube is fixed on the side of the slide, and the No. 2 connecting tube is located directly below the No. 2 motor, and the connecting head of the smooth rod is inserted into the No. 2 connecting tube and fixed by screws.
[0014] The present invention is further configured as follows: both the No. 1 pressure plate and the No. 2 pressure plate are provided with sliding grooves, a sliding seat is slidably installed inside the sliding groove, and the sliding seat is provided with threaded holes and through holes distributed up and down; the threaded rod of the No. 1 horizontal driving assembly crosses the threaded hole of the sliding seat inside the No. 1 pressure plate and is threadedly connected to the sliding seat, and the smooth rod of the No. 1 horizontal driving assembly crosses the through hole of the sliding seat inside the No. 1 pressure plate and is movably connected to the sliding seat; the threaded rod of the No. 2 horizontal driving assembly crosses the threaded hole of the sliding seat inside the No. 2 pressure plate and is threadedly connected to the sliding seat, and the smooth rod of the No. 2 horizontal driving assembly crosses the through hole of the sliding seat inside the No. 2 pressure plate and is threadedly connected to the sliding seat.
[0015] The present invention is further configured such that a No. 2 pressure sensor is fixed to the inner side surfaces of the tops of the No. 1 pressure plate and the No. 2 pressure plate, and the No. 2 pressure sensor is electrically connected to the controller in the control box; racks are fixed to the outer side surfaces of the tops of the No. 1 pressure plate and the No. 2 pressure plate, and the rack of the No. 1 pressure plate is meshed with the driving gear on one side of the gear drive mechanism, and the rack of the No. 2 pressure plate is meshed with the driving gear on the other side of the gear drive mechanism.
[0016] The present invention also relates to an adjustment method for an overhead power transmission line cable hanging adjustable device, which is applied to an overhead power transmission line cable hanging adjustable device, and is specifically as follows:
[0017] S1: Monitor the looseness and tightness of the cable:
[0018] During normal use, the No. 1 pressure sensor monitors the pressure value of the cable colliding with the inner wall of the rack in real time when the cable is shaking, so as to determine the looseness or tightness of the cable.
[0019] S2: Preliminary tightening of the cable:
[0020] When the pressure value detected by the No. 1 pressure sensor exceeds the preset range, the No. 1 pressure plate is driven to move horizontally outward to the outermost side through the driving action of the No. 1 transverse driving assembly, and then the No. 1 longitudinal driving assembly is driven to move the slide in the No. 1 longitudinal driving assembly downward, pressing the cable line downward, so that the cable line is tightened;
[0021] S3: Further tighten the cable:
[0022] During the initial tightening of the cable, when the No. 1 pressure plate moves to the bottom and the No. 2 pressure sensor of the No. 1 pressure plate detects that the pressure value has not reached the preset value range, the No. 2 horizontal drive assembly drives the No. 2 pressure plate to move horizontally outward to the outermost side again, and then the No. 2 vertical drive assembly drives the slide in the No. 2 vertical drive assembly to move downward, thereby pressing down the cable, causing the cable to be further tightened.
[0023] The present invention has the following beneficial effects:
[0024] 1. The present invention can automatically tighten the loose cable to a suitable tightness state, and can also relax the taut cable to a suitable tightness state through the setting of the pressure plate mechanism. It has strong adaptability, can adapt to different environments, and has high safety. In addition, a No. 1 pressure plate and a No. 2 pressure plate are provided in the pressure plate mechanism, which can not only perform preliminary tightening or loosening of the cable, but also further tighten or loosen the cable, further improving the adjustment range.
[0025] 2. The present invention adds a protective component at the bottom of the bracket. During normal use, the hemispherical rubber block is rotated upward. Through the action of a group of hemispherical rubber blocks, the friction force of the contact part with the bottom of the cable can be increased, and the shaking amplitude of the cable in the bracket can be reduced. Moreover, through the action of a group of hemispherical rubber blocks, the bottom of the cable can also be prevented from directly contacting the bottom plate of the bracket, thereby reducing the wear of the cable when the cable shakes in the bracket and extending the service life of the cable. In addition, before the tightness of the cable is required, a group of rolling balls are first rotated upward. When adjusting the cable, the rolling action of the rolling balls can assist the cable to move smoothly in the bracket, and after the tightness of the cable is adjusted.
[0026] 3. The present invention, through the arrangement of the gear driving mechanism and the pressing plate mechanism, can automatically open the opening of the hanger and automatically close the opening of the hanger by driving the pressing plate mechanism to move through the gear driving mechanism, so as to facilitate the hanging of the cable.
[0027] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0029] Figure 1 It is a schematic diagram of the structure when the pressing plate mechanism does not press the cable.
[0030] Figure 2 This is a schematic diagram of the structure when the No. 1 pressure plate presses the cable.
[0031] Figure 3 This is a schematic diagram of the structure when both the No. 1 pressure plate and the No. 2 pressure plate are pressing the cable line.
[0032] Figure 4 It is a schematic diagram of the overall structure of the hanger, gear drive mechanism, pressure plate mechanism, longitudinal drive mechanism and transverse drive mechanism.
[0033] Figure 5 for Figure 4 Schematic diagram of the structure after the No. 1 and No. 2 pressure plates are moved outward.
[0034] Figure 6 for Figure 4 Schematic diagram of the structure from another side perspective.
[0035] Figure 7 It is a structural schematic diagram of the connection between the gear drive mechanism and the pressure plate mechanism.
[0036] Figure 8 It is a schematic diagram of the connection structure of the hanger, the longitudinal drive mechanism and the transverse drive mechanism.
[0037] Fig. 9 It is a schematic diagram of the assembly structure of the connection part of the lateral drive mechanism.
[0038] Fig.10 Schematic diagram of the assembly structure of the bracket.
[0039] Fig.11 Schematic diagram of the overall structure of the base and protective components.
[0040] Fig.12 A schematic diagram of the structure of the base.
[0041] Fig.13 It is a schematic diagram of the structure of the protection component.
[0042] Fig.14 for Fig.13 Schematic diagram of the explosion structure.
[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0044] 100. Hanging rack;
[0045] 110, U-shaped frame; 101, No. 1 pressure sensor; 102, No. 1 through slot; 103, No. 1 mounting slot; 104, slideway; 120, T-shaped ear seat; 130, base; 131, U-shaped clamp; 132, No. 2 through slot; 133, No. 2 mounting slot; 140, protection component; 141, ball rack; 1411, round slot; 1412, perforation; 142, micro motor; 143, rolling ball; 1431, connecting rod; 144, hemispherical rubber block; 150, control box;
[0046] 200, gear drive mechanism;
[0047] 210, gear rack; 220, driving motor; 230, driving gear;
[0048] 300, pressing plate mechanism;
[0049] 310, No. 1 pressure plate; 320, No. 2 pressure plate; 301, slide groove; 302, No. 2 pressure sensor; 303, rack; 304, slide seat; 3041, threaded hole; 3042, through hole;
[0050] 400, longitudinal drive mechanism;
[0051] 410, No. 1 longitudinal drive assembly; 420, No. 2 longitudinal drive assembly; 401, No. 1 motor; 402, No. 1 lead screw; 403, slide;
[0052] 500, lateral drive mechanism;
[0053] 510, horizontal drive assembly No. 1; 520, horizontal drive assembly No. 2; 501, drive rod mechanism; 5011, motor No. 2; 5012, connecting tube No. 1; 5013, threaded rod; 502, auxiliary rod mechanism; 5021, connecting tube No. 2; 5022, smooth rod. DETAILED DESCRIPTION
[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] Example 1
[0056] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 8 and Fig. 9The present invention is an adjustable cable hanging device for overhead power transmission lines, comprising a hanger 100, a pressure plate mechanism 300, a longitudinal drive mechanism 400 and a transverse drive mechanism 500. The inner side of the hanger 100 is fixed with the longitudinal drive mechanism 400, and the longitudinal drive mechanism 400 includes a first longitudinal drive assembly 410 and a second longitudinal drive assembly 420. One side of the hanger 100 is fixed with two symmetrically arranged first longitudinal drive assemblies 410 and second longitudinal drive assemblies 420. The longitudinal drive mechanism 400 is connected to the transverse drive mechanism 500. The transverse drive mechanism 500 includes a No. 1 transverse drive component 510 and a No. 2 transverse drive component 520. The outer side of the No. 1 longitudinal drive component 410 is connected to the No. 1 transverse drive component 510, and the outer side of the No. 2 longitudinal drive component 420 is connected to the No. 2 transverse drive component 520. The pressure plate mechanism 300 is connected to the gear drive mechanism 200 and the transverse drive mechanism 500. The No. 1 transverse drive component 510 drives the No. 1 pressure plate 310 to move in a direction perpendicular to the bracket 100, and the No. 2 transverse drive component 520 drives the No. 2 pressure plate 320 to move in a direction perpendicular to the bracket 100.
[0057] Specifically, the bracket 100 includes a U-shaped frame 110, a T-shaped ear seat 120 and a base 130. The T-shaped ear seat 120 is fixed to the top of the U-shaped frame 110, and the base 130 is fixed to the bottom of the U-shaped frame 110 by screws. A control box 150 is fixed to the side of the U-shaped frame 110, and a controller is fixed inside the control box 150. A touch screen is fixed on the outer surface of the box door of the control box 150. The touch screen of the control box 150 and the drive motor 220 are electrically connected to the controller in the control box 150. A pressure sensor No. 101 is fixed to the inner side surface of one side plate of the U-shaped frame 110, and the pressure sensor No. 101 is electrically connected to the controller in the control box 150. Two symmetrically arranged slides 104 are provided on the inner side surface of the other side plate of the U-shaped frame 110.
[0058] Furthermore, the first longitudinal drive assembly 410 and the second longitudinal drive assembly 420 are directly facing the outside of the two slideways 104. The first longitudinal drive assembly 410 and the second longitudinal drive assembly 420 both include a first motor 401, a first screw rod 402 and a slide 403. The first motor 401 is invertedly fixed on the hanger 100. The first motor 401 is electrically connected to the controller in the control box 150. The output shaft of the first motor 401 is connected to the first screw rod 402. The bottom end of the first screw rod 402 is movably connected to the hanger 100 through a bearing. The first screw rod 402 crosses the slide 403 and is threadedly connected to the slide 403.
[0059] The first horizontal drive assembly 510 and the second horizontal drive assembly 520 both include a drive rod mechanism 501 and an auxiliary rod mechanism 502. The drive rod mechanism 501 is fixed directly above the corresponding auxiliary rod mechanism 502. The drive rod mechanism 501 includes a second motor 5011, a first connecting tube 5012 and a threaded rod 5013. A motor seat is fixed on the side of the slide 403. The second motor 5011 is fixed on the motor seat of the slide 403. The electrical connection between the second motor 5011 and the controller in the control box 150 is The output end of the No. 2 motor 5011 is connected to the No. 1 connecting tube 5012, and the connecting head of the threaded rod 5013 is inserted into the No. 1 connecting tube 5012 and fixed by screws; the auxiliary rod mechanism 502 includes a No. 2 connecting tube 5021 and a smooth rod 5022, the No. 2 connecting tube 5021 is fixed to the side of the slide 403, and the No. 2 connecting tube 5021 is located directly below the No. 2 motor 5011, and the connecting head of the smooth rod 5022 is inserted into the No. 2 connecting tube 5021 and fixed by screws;
[0060] The first pressure plate 310 and the second pressure plate 320 are both provided with a slide groove 301, and a slide seat 304 is slidably installed inside the slide groove 301. The slide seat 304 is provided with threaded holes 3041 and through holes 3042 distributed up and down. The inner side surfaces of the tops of the first pressure plate 310 and the second pressure plate 320 are both fixed with a second pressure sensor 302, and the second pressure sensor 302 is electrically connected to the controller in the control box 150; the threaded rod 5013 of the first horizontal drive assembly 510 crosses the threaded rod 5013 of the slide seat 304 inside the first pressure plate 310. The hole 3041 is threadedly connected to the slide 304, the smooth rod 5022 of the No. 1 horizontal drive component 510 crosses the through hole 3042 of the slide 304 inside the No. 1 pressure plate 310 and is movably connected to the slide 304; the threaded rod 5013 of the No. 2 horizontal drive component 520 crosses the threaded hole 3041 of the slide 304 inside the No. 2 pressure plate 320 and is threadedly connected to the slide 304, the smooth rod 5022 of the No. 2 horizontal drive component 520 crosses the through hole 3042 of the slide 304 inside the No. 2 pressure plate 320 and is movably connected to the slide 304.
[0061] The operation process of this embodiment is as follows: during installation, the bracket 100 is fixed to the support of the transmission tower or the electric pole through the T-shaped ear seat 120 and the matching bolts, and then the two sides of the cable are placed into the brackets 100 of the two electric towers one by one, so that the cable passes through the brackets 100 of the two electric towers;
[0062] During use, the first pressure sensor 101 monitors in real time the pressure value of the cable colliding with the inner wall of the hanger 100 when the cable is shaking, so as to determine the looseness or tightness of the cable;
[0063] When the external ambient temperature rises, the cable expands and lengthens:
[0064] At this time, after the No. 1 pressure sensor 101 detects that the pressure value exceeds the preset range, it immediately transmits a signal to the controller in the control box 150. Through the controller in the control box 150, the No. 2 motor 5011 of the No. 1 horizontal drive component 510 is first started. Through the action of the No. 2 motor 5011 in the No. 1 horizontal drive component 510, the threaded rod 5013 in the No. 1 horizontal drive component 510 is immediately driven to rotate, so that the No. 1 pressure plate 310 is horizontally moved outward to the outermost side. Then, the No. 1 motor 401 of the No. 1 vertical drive component 410 is started. Through the action of the No. 1 motor 401 in the No. 1 vertical drive component 410, the No. 1 screw rod 402 in the No. 1 vertical drive component 410 is immediately driven to rotate, so that the slide 403 in the No. 1 vertical drive component 410 moves downward, and the No. 1 pressure plate 310 moves downward, thereby pressing the cable line downward, causing the cable line to be tightened.
[0065] When the No. 1 pressing plate 310 moves downward to tighten the cable, when the No. 2 pressure sensor 302 of the No. 1 pressing plate 310 detects that the pressure value reaches the preset value range, the signal is immediately transmitted to the controller in the control box 150, and the No. 1 motor 401 of the No. 1 longitudinal driving assembly 410 is stopped by the controller in the control box 150;
[0066] In the process of the No. 1 pressing plate 310 moving downward to tighten the cable, when the No. 1 pressing plate 310 moves downward to the bottom and the No. 2 pressure sensor 302 of the No. 1 pressing plate 310 detects that the pressure value is still lower than the preset value range, at this time, through the controller in the control box 150, the No. 1 motor 401 of the No. 1 longitudinal drive component 410 is stopped first, and then the No. 2 motor 5011 of the No. 2 transverse drive component 520 is started first, and the threaded rod 5013 in the No. 2 transverse drive component 520 is immediately driven to rotate through the action of the No. 2 motor 5011 in the No. 2 transverse drive component 520, so that the No. 2 pressing plate 320 is horizontally moved outward to the outermost side, and then the No. 1 motor 401 of the No. 2 longitudinal drive component 420 is started, and the No. 1 screw rod 402 in the No. 2 longitudinal drive component 420 is immediately driven to rotate through the action of the No. 1 motor 401 in the No. 2 longitudinal drive component 420, so that the slide 403 in the No. 2 longitudinal drive component 420 moves downward, thereby pressing the cable, causing the cable to be further tightened;
[0067] During the further tightening of the cable, when the second pressure sensor 302 of the second pressure plate 320 detects that the pressure value is within the preset value range, the signal is immediately transmitted to the controller in the control box 150, and the first motor 401 of the second longitudinal drive assembly 420 is stopped by the controller in the control box 150;
[0068] When the external ambient temperature decreases, the cable shrinks:
[0069] If the second pressure sensor 302 on the second pressure plate 320 detects a pressure value lower than the preset value range, and the second pressure sensor 302 on the first pressure plate 310 detects a pressure value exceeding the preset value range, the first pressure plate 310 is in a state of pressing the cable line downward, and the second pressure plate 320 is in the initial position;
[0070] At this time, the signal is immediately transmitted to the controller in the control box 150. The controller in the control box 150 first starts the No. 1 motor 401 of the No. 1 longitudinal drive assembly 410. The No. 1 motor 401 in the No. 1 longitudinal drive assembly 410 immediately drives the No. 1 lead screw 402 in the No. 1 longitudinal drive assembly 410 to rotate in the opposite direction, so that the slide 403 in the No. 1 longitudinal drive assembly 410 moves upward, and drives the No. 1 pressing plate 310 to move upward, thereby loosening the cable line, causing the cable line to relax;
[0071] During the upward movement of the No. 1 pressing plate 310, when the No. 2 pressure sensor 302 of the No. 1 pressing plate 310 detects that the pressure value is within the preset value range, the signal is immediately transmitted to the controller in the control box 150, and the No. 1 motor 401 of the No. 1 longitudinal driving assembly 410 is stopped by the controller in the control box 150;
[0072] If it is necessary to move the No. 1 pressing plate 310 to the top, the No. 2 pressure sensor 302 of the No. 1 pressing plate 310 can monitor the pressure value to be within the preset value range, then after the No. 1 pressing plate 310 moves to the top, the No. 2 motor 5011 of the No. 1 horizontal driving assembly 510 is started by the controller in the control box 150, and the No. 2 motor 5011 in the No. 1 horizontal driving assembly 510 immediately drives the threaded rod 5013 in the No. 1 horizontal driving assembly 510 to rotate in the opposite direction, so that the No. 1 pressing plate 310 is horizontally moved inward to the innermost initial position. At this time, the No. 1 pressing plate 310 is close to the hanger 100 to prevent the cable from being decoupled, and the rack 303 of the No. 1 pressing plate 310 is just in mesh with the driving gear 230 on one side of the gear driving mechanism 200;
[0073] When the external ambient temperature decreases, the cable shrinks:
[0074] If the pressure value detected by the second pressure sensor 302 on the first pressure plate 310 and the pressure value detected by the second pressure sensor 302 on the second pressure plate 320 are both beyond the preset value range, the first pressure plate 310 and the second pressure plate 320 are both in the state of pressing down the cable line;
[0075] At this time, the signal is immediately transmitted to the controller in the control box 150. The controller in the control box 150 first starts the No. 1 motor 401 of the No. 2 longitudinal drive assembly 420. The No. 1 motor 401 in the No. 2 longitudinal drive assembly 420 immediately drives the No. 1 screw rod 402 in the No. 2 longitudinal drive assembly 420 to rotate in the opposite direction, so that the slide 403 in the No. 2 longitudinal drive assembly 420 moves up, and drives the No. 2 pressure plate 320 to move up, thereby loosening the cable line, causing the cable line to relax;
[0076] During the upward movement of the second pressing plate 320, when the second pressure sensor 302 of the second pressing plate 320 detects that the pressure value is within the preset value range, the signal is immediately transmitted to the controller in the control box 150, and the first motor 401 of the second longitudinal driving assembly 420 is stopped by the controller in the control box 150;
[0077] If after the No. 2 pressure plate 320 moves to the top, the No. 2 pressure sensor 302 of the No. 1 pressure plate 310 detects that the pressure value is just within the preset value range, then after the No. 2 pressure plate 320 moves to the top, the No. 2 motor 5011 of the No. 2 horizontal drive assembly 520 is started by the controller in the control box 150, and the No. 2 motor 5011 in the No. 2 horizontal drive assembly 520 immediately drives the threaded rod 5013 in the No. 2 horizontal drive assembly 520 to rotate in the opposite direction, so that the No. 1 pressure plate 310 moves horizontally inward to the innermost initial position. At this time, the No. 2 pressure plate 320 is close to the hanger 100 to prevent the cable from being decoupled, and the rack 303 of the No. 2 pressure plate 320 is just in mesh with the driving gear 230 on the other side of the gear drive mechanism 200;
[0078] If after the No. 2 pressure plate 320 moves to the top, the No. 2 pressure sensor 302 of the No. 1 pressure plate 310 detects that the pressure value still exceeds the preset value range, then after the No. 1 pressure plate 310 moves horizontally inward to the innermost initial position, it is necessary to start the No. 1 motor 401 of the No. 1 longitudinal drive assembly 410 through the controller in the control box 150, and the No. 1 motor 401 in the No. 1 longitudinal drive assembly 410 immediately drives the No. 1 lead screw 402 in the No. 1 longitudinal drive assembly 410 to rotate in the opposite direction, so as to move the slide 403 in the No. 1 longitudinal drive assembly 410 upward, and drive the No. 1 pressure plate 310 upward, thereby loosening the cable and causing the cable to relax;
[0079] During the upward movement of the No. 1 pressing plate 310, when the No. 2 pressure sensor 302 of the No. 1 pressing plate 310 detects that the pressure value is within the preset value range, the signal is immediately transmitted to the controller in the control box 150, and the No. 1 motor 401 of the No. 1 longitudinal driving assembly 410 is stopped by the controller in the control box 150;
[0080] If it is necessary to move the No. 1 pressure plate 310 to the top, the No. 2 pressure sensor 302 of the No. 1 pressure plate 310 must monitor the pressure value to be within the preset value range. Then, after the No. 1 pressure plate 310 is moved to the top, it is necessary to start the No. 2 motor 5011 of the No. 1 horizontal drive assembly 510 through the controller in the control box 150 to prompt the No. 1 pressure plate 310 to move horizontally inward to the innermost initial position. At this time, the No. 1 pressure plate 310 is close to the bracket 100 to prevent the cable from being decoupled.
[0081] Example 2
[0082] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Fig.10 , Fig.11 , Fig.12 , Fig.13 and Fig.14 On the basis of Example 1, a protective component 140 is fixed inside the base 130, and the protective component 140 protrudes from the bottom plate of the U-shaped frame 110. The protective component 140 includes a ball rack 141, a micro motor 142, a rolling ball 143 and a hemispherical rubber block 144. Both ends of the ball rack 141 are fixed with an I-shaped shaft, and the I-shaped shaft at one end of the ball rack 141 is connected to the output shaft of the micro motor 142. The micro motor 142 is electrically connected to the controller in the control box 150. A group of evenly distributed circular grooves 1411 are opened on one side of the ball rack 141, and a group of evenly distributed hemispherical rubber blocks 144 are fixed on the other side of the ball rack 141. The inside of each circular groove 1411 is movably connected with a rolling ball 143;
[0083] Two adjacent circular grooves 1411 are connected via a through hole 1412 , and two adjacent rolling balls 143 are connected via a connecting rod 1431 , which crosses the corresponding through hole 1412 .
[0084] Specifically, a first through slot 102 is provided on the bottom plate of the U-shaped frame 110, and first mounting slots 103 are provided on both sides of the first through slot 102;
[0085] A No. 2 through slot 132 is formed inside the base 130 , and No. 2 mounting slots 133 are formed on both sides of the No. 2 through slot 132 . The corresponding No. 1 mounting slot 103 and No. 2 mounting slot 133 are assembled to form an I-shaped slot.
[0086] Furthermore, the I-shaped shaft at one end of the ball rack 141 is movably installed in the I-shaped groove formed by the combination of the No. 1 mounting groove 103 and the No. 2 mounting groove 133 on one side, and the I-shaped shaft at the other end of the ball rack 141 and the micro motor 142 are movably installed as a whole in the I-shaped groove formed by the combination of the No. 1 mounting groove 103 and the No. 2 mounting groove 133 on the other side, and the micro motor 142 is limited by the U-shaped clamp 131.
[0087] The operation process of this embodiment is as follows: in normal use, the micro motor 142 drives the ball rack 141 to rotate as a whole, so that the hemispherical rubber block 144 faces upward. The hemispherical rubber blocks 144 can increase the friction force of the contact part with the bottom of the cable, so that the cable will not shake significantly in the hanger 100. In addition, the hemispherical rubber blocks 144 can also prevent the bottom of the cable from directly contacting the bottom plate of the hanger 100, thereby reducing the wear of the cable when the cable shakes in the hanger 100.
[0088] Before the tightness of the cable is required, the ball rack 141 is driven to rotate as a whole through the action of the micro motor 142, so that a group of rolling balls 143 face upwards. When the cable is adjusted, the rolling action of the rolling balls 143 can assist the cable to move smoothly in the hanger 100. After the tightness of the cable is adjusted, the ball rack 141 is driven to rotate as a whole again through the action of the micro motor 142, so that the hemispherical rubber block 144 faces upwards. The cable is protected again through the action of the group of hemispherical rubber blocks 144.
[0089] Example 3
[0090] See also Figure 1 , Figure 4 , Figure 5 and Figure 7 On the basis of Embodiment 1 and Embodiment 2, a gear driving mechanism 200 is fixed on the outer side of the rack 100, and the gear driving mechanism 200 includes a gear frame 210, a driving motor 220 and a driving gear 230. The driving motor 220 is fixed on the motor seats on both sides of the gear frame 210, and the output shaft of the driving motor 220 is connected to the driving gear 230;
[0091] The pressing plate mechanism 300 includes a first pressing plate 310 and a second pressing plate 320. The first pressing plate 310 and the second pressing plate 320 are respectively placed on both sides of the rack 100.
[0092] The gear driving mechanism 200 drives the first pressing plate 310 and the second pressing plate 320 to move along a direction parallel to the rack 100 .
[0093] Specifically, racks 303 are fixed to the outer side surfaces of the tops of the first pressing plate 310 and the second pressing plate 320 .
[0094] Furthermore, the rack 303 of the first pressure plate 310 meshes with the driving gear 230 on one side of the gear driving mechanism 200 , and the rack 303 of the second pressure plate 320 meshes with the driving gear 230 on the other side of the gear driving mechanism 200 .
[0095] The operation process of this embodiment is as follows: before the cable is hung, a set of driving motors 220 are synchronously started through the touch screen operation on the control box 150, and a set of driving gears 230 are synchronously driven to rotate through the action of the driving motors 220, so that the first pressing plate 310 and the second pressing plate 320 are synchronously moved outward to open the opening of the hanging rack 100;
[0096] After opening the hanging rack 100, place the cable into the hanging rack 100 so that the cable passes through the hanging rack 100;
[0097] After the cable is connected, a set of drive motors 220 are started synchronously through the touch screen operation on the control box 150. Through the action of the drive motors 220, a set of drive gears 230 are synchronously driven to rotate in the opposite direction, causing the first pressure plate 310 and the second pressure plate 320 to move inward synchronously to close the opening of the bracket 100.
[0098] Example 4
[0099] The present invention also relates to an adjustment method for an overhead power transmission line cable hanging adjustable device, which is applied to an overhead power transmission line cable hanging adjustable device, and is specifically as follows:
[0100] S1: Monitor the looseness and tightness of the cable:
[0101] During normal use, the first pressure sensor 101 monitors the pressure value of the cable colliding with the inner wall of the hanger 100 in real time when the cable is shaking, so as to determine the looseness or tightness of the cable;
[0102] S2: Preliminary tightening of the cable:
[0103] When the pressure value detected by the No. 1 pressure sensor 101 exceeds the preset range, the No. 1 pressure plate 310 is driven to move horizontally outward to the outermost side through the driving action of the No. 1 transverse driving assembly 510, and then the No. 1 longitudinal driving assembly 410 is driven to move the slide 403 in the No. 1 longitudinal driving assembly 410 downward, pressing the cable, so that the cable is tightened;
[0104] S3: Further tighten the cable:
[0105] During the initial tightening of the cable, when the No. 1 pressure plate 310 moves down to the bottom and the No. 2 pressure sensor 302 of the No. 1 pressure plate 310 detects that the pressure value has not yet reached the preset value range, the No. 2 horizontal drive component 520 is driven again to cause the No. 2 pressure plate 320 to move horizontally outward to the outermost side, and then the No. 2 vertical drive component 420 is driven to cause the slide 403 in the No. 2 vertical drive component 420 to move downward, thereby pressing down the cable, causing the cable to be further tightened.
[0106] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0107] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An adjustable cable hanging device for an overhead power transmission line, comprising a hanging bracket (100), a gear drive mechanism (200), a pressing plate mechanism (300), a longitudinal drive mechanism (400) and a transverse drive mechanism (500); characterized in that: A gear drive mechanism (200) is fixed on the outside of the hanger (100), a longitudinal drive mechanism (400) is fixed on the inside of the hanger (100), the longitudinal drive mechanism (400) is connected to the transverse drive mechanism (500), and the pressure plate mechanism (300) is connected to the gear drive mechanism (200) and the transverse drive mechanism (500); The hanger (100) comprises a U-shaped frame (110), a T-shaped ear seat (120) and a base (130); the top of the U-shaped frame (110) is fixed with the T-shaped ear seat (120); the bottom of the U-shaped frame (110) is fixed with the base (130) by screws; a protective component (140) is fixed inside the base (130); the protective component (140) comprises a ball rack (141), a micro motor (142), a rolling ball (143), and a roller (144). 43) and a hemispherical rubber block (144), both ends of the ball rack (141) are fixed with an I-shaped shaft, the I-shaped shaft at one end of the ball rack (141) is connected to the output shaft of the micro motor (142), one side of the ball rack (141) is provided with a group of evenly distributed circular grooves (1411), and the other side of the ball rack (141) is fixed with a group of evenly distributed hemispherical rubber blocks (144), and each of the circular grooves (1411) is movably connected with a rolling ball (143); The gear drive mechanism (200) comprises a gear frame (210), a drive motor (220) and a drive gear (230); the drive motor (220) is fixed to motor seats on both sides of the gear frame (210); and the output shaft of the drive motor (220) is connected to the drive gear (230); The longitudinal drive mechanism (400) comprises a first longitudinal drive assembly (410) and a second longitudinal drive assembly (420), and two symmetrically arranged first longitudinal drive assemblies (410) and second longitudinal drive assemblies (420) are fixed to one side of the hanger (100); The transverse drive mechanism (500) comprises a first transverse drive assembly (510) and a second transverse drive assembly (520); the first transverse drive assembly (510) is connected to the outer side of the first longitudinal drive assembly (410), and the second transverse drive assembly (520) is connected to the outer side of the second longitudinal drive assembly (420); The pressing plate mechanism (300) comprises a first pressing plate (310) and a second pressing plate (320), wherein the first pressing plate (310) and the second pressing plate (320) are respectively placed on two sides of the hanging rack (100); The gear drive mechanism (200) drives the first pressing plate (310) and the second pressing plate (320) to move in a direction parallel to the hanger (100), the first transverse drive assembly (510) drives the first pressing plate (310) to move in a direction perpendicular to the hanger (100), and the second transverse drive assembly (520) drives the second pressing plate (320) to move in a direction perpendicular to the hanger (100).
2. The adjustable overhead power transmission line cable hanging device according to claim 1, characterized in that: A control box (150) is fixed on the side of the U-shaped frame (110), a controller is fixed inside the control box (150), a touch screen is fixed on the outer surface of the box door of the control box (150), and the touch screen of the control box (150) and the drive motor (220) are both electrically connected to the controller in the control box (150).
3. An adjustable overhead power transmission line cable hanging device according to claim 2, characterized in that: A No. 1 pressure sensor (101) is fixed to the inner side surface of one side plate of the U-shaped frame (110), and the No. 1 pressure sensor (101) is electrically connected to a controller in a control box (150). Two symmetrically arranged slideways (104) are provided on the inner side surface of the other side plate of the U-shaped frame (110), and a No. 1 through slot (102) is provided on the bottom plate of the U-shaped frame (110), and No. 1 mounting slots (103) are provided on both sides of the No. 1 through slot (102).
4. The adjustable cable hanging device for overhead power transmission lines according to claim 3, characterized in that: The protection component (140) protrudes from the bottom plate of the U-shaped frame (110), and the micro motor (142) is electrically connected to the controller in the control box (150); Two adjacent circular grooves (1411) are connected via a through hole (1412), and two adjacent rolling balls (143) are connected via a connecting rod (1431), and the connecting rod (1431) crosses the corresponding through hole (1412).
5. The adjustable cable hanging device for overhead power transmission lines according to claim 4, characterized in that: A second through slot (132) is provided inside the base (130), and second mounting slots (133) are provided on both sides of the second through slot (132), and the corresponding first mounting slot (103) and second mounting slot (133) are assembled to form an I-shaped slot; The I-shaped shaft at one end of the ball rack (141) is movably mounted in the I-shaped groove formed by combining the first mounting groove (103) and the second mounting groove (133) on one side, and the I-shaped shaft and the micro motor (142) at the other end of the ball rack (141) are integrally movably mounted in the I-shaped groove formed by combining the first mounting groove (103) and the second mounting groove (133) on the other side, and the micro motor (142) is limited by the U-shaped clamp (131).
6. The adjustable cable hanging device for overhead power transmission line according to claim 5, characterized in that: The first longitudinal drive assembly (410) and the second longitudinal drive assembly (420) are directly opposite to the outside of the two slideways (104). The first longitudinal drive assembly (410) and the second longitudinal drive assembly (420) both include a first motor (401), a first screw rod (402) and a slide (403). The first motor (401) is invertedly fixed on the hanger (100). The first motor (401) is electrically connected to the controller in the control box (150). The output shaft of the first motor (401) is connected to the first screw rod (402). The bottom end of the first screw rod (402) is movably connected to the hanger (100) through a bearing. The first screw rod (402) crosses the slide (403) and is threadedly connected to the slide (403).
7. An adjustable cable hanging device for overhead power transmission lines according to claim 6, characterized in that: The first lateral drive assembly (510) and the second lateral drive assembly (520) both comprise a drive rod mechanism (501) and an auxiliary rod mechanism (502), wherein the drive rod mechanism (501) is fixed directly above the corresponding auxiliary rod mechanism (502); The driving rod mechanism (501) comprises a No. 2 motor (5011), a No. 1 connecting tube (5012) and a threaded rod (5013); a motor seat is fixed to the side of the slide (403); the No. 2 motor (5011) is fixed to the motor seat of the slide (403); the No. 2 motor (5011) is electrically connected to a controller in a control box (150); an output end of the No. 2 motor (5011) is connected to the No. 1 connecting tube (5012); a connector of the threaded rod (5013) is inserted into the No. 1 connecting tube (5012) and fixed by screws; The auxiliary rod mechanism (502) comprises a No. 2 connecting tube (5021) and a smooth rod (5022); the No. 2 connecting tube (5021) is fixed to a side of the slide (403), and the No. 2 connecting tube (5021) is located directly below the No. 2 motor (5011); and the connector of the smooth rod (5022) is plugged into the No. 2 connecting tube (5021) and fixed by screws.
8. The adjustable cable hanging device for overhead power transmission lines according to claim 7, characterized in that: The first pressing plate (310) and the second pressing plate (320) are both provided with a slide groove (301), a slide seat (304) is slidably mounted inside the slide groove (301), and the slide seat (304) is provided with threaded holes (3041) and through holes (3042) distributed in an upper and lower manner; The threaded rod (5013) of the first transverse driving assembly (510) crosses the threaded hole (3041) of the inner slide seat (304) of the first pressing plate (310) and is threadedly connected to the slide seat (304); the smooth rod (5022) of the first transverse driving assembly (510) crosses the through hole (3042) of the inner slide seat (304) of the first pressing plate (310) and is movably connected to the slide seat (304); The threaded rod (5013) of the second transverse drive assembly (520) crosses the threaded hole (3041) of the inner slide seat (304) of the second pressure plate (320) and is threadedly connected to the slide seat (304), and the smooth rod (5022) of the second transverse drive assembly (520) crosses the through hole (3042) of the inner slide seat (304) of the second pressure plate (320) and is movably connected to the slide seat (304).
9. An adjustable overhead power transmission line cable hanging device according to claim 8, characterized in that: A second pressure sensor (302) is fixed to the inner side surface of the top of the first pressure plate (310) and the second pressure plate (320), and the second pressure sensor (302) is electrically connected to the controller in the control box (150). A rack (303) is fixed to the outer side surface of the top of the first pressure plate (310) and the second pressure plate (320), and the rack (303) of the first pressure plate (310) is engaged with the driving gear (230) on one side of the gear driving mechanism (200), and the rack (303) of the second pressure plate (320) is engaged with the driving gear (230) on the other side of the gear driving mechanism (200).
10. A method for adjusting an adjustable device for hanging cables of an overhead power transmission line, characterized in that: An adjustable overhead power transmission line cable hanging device applied to any one of claims 1 to 9, specifically as follows: S1: Monitor the looseness and tightness of the cable: During normal use, the first pressure sensor (101) monitors in real time the pressure value of the cable colliding with the inner wall of the hanger (100) when the cable is shaking, thereby determining the looseness or tightness of the cable; S2: Preliminary tightening of the cable: When the pressure value detected by the first pressure sensor (101) exceeds a preset range, the first pressure plate (310) is driven to move horizontally outward to the outermost side through the driving action of the first transverse driving assembly (510), and then the first longitudinal driving assembly (410) is driven to move the slide (403) in the first longitudinal driving assembly (410) downward, pressing the cable downward, thereby tightening the cable; S3: Further tighten the cable: During the initial tightening of the cable, when the No. 1 pressure plate (310) moves down to the bottom and the No. 2 pressure sensor (302) of the No. 1 pressure plate (310) detects that the pressure value has not yet reached the preset value range, the No. 2 horizontal drive component (520) is driven again to cause the No. 2 pressure plate (320) to move horizontally outward to the outermost side, and then the No. 2 vertical drive component (420) is driven to cause the slide (403) in the No. 2 vertical drive component (420) to move downward, thereby pressing the cable, causing the cable to be further tightened.
Citation Information
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