A kind of automatic cleaning equipment and process of viscose filament combing device assembly

Abstract

The present invention discloses an automatic cleaning device and process for a viscose filament combing assembly, and relates to the technical field of cleaning of viscose filament combing assembly. The present invention comprises an alkali solution soaking mechanism and a cleaning box, and a loading rack, a cleaning box, an air drying box and an inspection table arranged side by side are fixed to one side of the discharge end of the alkali solution soaking mechanism, and the loading rack and the inspection table are connected by a feeding mechanism, and the feeding mechanism crosses the cleaning box and the air drying box. In order to meet the demand for natron inlet and outlet, the present invention designs the natron pool assembly into a multi-layer stepped shape, which can increase the natron amount of the combing assembly per unit area, realize batch and automatic cleaning of the combing assembly, improve production capacity, and each layer of the natron pool assembly can be operated independently, which improves applicability.

Description

Technical Field

[0001] The invention belongs to the technical field of cleaning viscose filament combing device components, and in particular relates to an automatic cleaning device and process for viscose filament combing device components. Background Art

[0002] The comb assembly is a key component in the viscose filament production equipment. The production of viscose filament involves an acid bath reaction. During the production process of viscose filament, acid scale and impurities will adhere to the surface of the comb assembly to varying degrees. If not handled in time, the spinning quality will be affected. In order to ensure the cleanliness of the surface of the comb assembly, the comb assembly must be cleaned and inspected regularly.

[0003] The traditional cleaning method is to manually soak the combing device assembly in alkali first, and then manually brush it piece by piece with a brush and clean water. In order to improve efficiency, the existing public literature, CN118292122A-A kind of viscose filament horizontal spinning tube automatic cleaning equipment and method, is disclosed to be provided with a stainless steel conveyor belt, a clamping device and a telescopic nozzle assembly. The stainless steel conveyor belt is provided with a loading area, an alkali-passing area, an alkali-blowing area, a cleaning area, a water-blowing and air-drying area and a manual inspection area from right to left, and each area is connected in series by the stainless steel conveyor belt. The main frame of the cleaning equipment is made of 304 stainless steel profile welding. The stainless steel conveyor belt is provided with a support foot for supporting the spinning tube, and the support feet are arranged at equal intervals. The alkali-passing area, the alkali-blowing area, the cleaning area, and the water-blowing and air-drying area are respectively provided with a clamping device, and the clamping device includes a positive and negative screw, a lower clamping plate and an upper clamping plate. The lower clamping plate and the upper clamping plate are respectively fixedly connected to the nuts on the positive and negative screws. Although it can solve the problem of manually brushing with a brush and clean water piece by piece.

[0004] However, the existing cleaning equipment cannot effectively achieve the problem of batch and automatic cleaning of the combing device components. To this end, we provide an automatic cleaning device and process for viscose filament combing device components to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an automatic cleaning device and process for a viscose filament combing assembly. By designing the natron pool assembly into a multi-layer stepped shape, the problem that the current batch and automatic cleaning of the combing assembly cannot be well achieved is solved.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention discloses an automatic cleaning device for viscose filament combing device components, comprising an alkali solution soaking mechanism and a cleaning box, a feeding rack, a cleaning box, an air drying box and an inspection table arranged side by side are fixed to one side of the discharging end of the alkali solution soaking mechanism, the feeding rack and the inspection table are connected by a feeding mechanism, and the feeding mechanism crosses the cleaning box and the air drying box;

[0008] The alkali solution soaking mechanism comprises a frame, an alkali solution temporary storage tank and a natron pool assembly. A group of natron pool assemblies arranged in a ladder shape from top to bottom are fixed in the frame, and an alkali solution temporary storage tank is fixed at the bottom of the frame. The alkali solution temporary storage tank is located directly below the group of natron pool assemblies.

[0009] The natron pool assembly includes an alkali liquid pool and a driving structure. A group of evenly distributed partitions are fixed inside the alkali liquid pool. The height of the partitions does not block the passing of the combing device assembly. The driving structure is located directly above the alkali liquid pool. The driving structure includes a No. 1 drive and a No. 2 drive. Both the No. 1 drive and the No. 2 drive include a seat plate, a gear, a drive motor, a toothed belt and a support. A group of evenly distributed gears are movably connected to the seat plate. A group of gears are connected to the toothed belt transmission, one of which is connected to the output end of the drive motor. A group of evenly distributed support members are fixed on the inner side of the toothed belt. The support member includes a mounting seat, a No. 1 electric telescopic rod, a bearing and a strap. A No. 1 electric telescopic rod is fixed inside the mounting seat. The connecting seat at the connecting end of the No. 1 electric telescopic rod is movably connected to the strap through a bearing.

[0010] Two adjacent rows of horizontal support member assemblies perform cyclical opposite work synchronously, and two horizontal corresponding support members in each row perform cyclical opposite work synchronously.

[0011] The present invention is further configured such that the first drive and the second drive have the same structure and size, and the first drive and the second drive are mirror images;

[0012] The base plate of the lye tank and the base plate of the driving structure are fixed on the frame;

[0013] A toothed belt is sleeved on the outside of a group of gears, and each gear is meshed with the toothed belt. A cover of the driving motor is fixed on the outer side of the seat plate.

[0014] The present invention is further configured as follows: a pipe assembly is fixed inside the cleaning box, the pipe assembly includes a water inlet pipe, a U-shaped connecting pipe, a group of U-shaped pipes and a group of branch pipes, a group of branch pipes are connected to the bottom of each U-shaped pipe, a group of branch pipes are fixed to the inner wall of the cleaning box through a U-shaped hoop, a group of U-shaped pipes are connected through the U-shaped connecting pipe, the U-shaped connecting pipe is connected to the water inlet pipe, the water inlet pipe is connected to an external water pipe, each branch pipe water outlet end of the pipe assembly is connected to a high-pressure nozzle, a group of uniformly distributed horizontal brush roller assemblies are fixed to the inside of the cleaning box through a fixing plate, a group of uniformly distributed vertical brush roller assemblies are fixed to the inside of the cleaning box through a fixing plate, a group of horizontal brush roller assemblies and a group of vertical brush roller assemblies are interspersed and distributed alternately with each other.

[0015] The present invention is further configured such that two symmetrically arranged side panels are fixed on the top of the inspection bench, and the side panel located on the outside faces the operating area of ​​the inspection bench; a discharge port is opened on the side panel located on the outside, and a ramp plate is fixed between the two side panels, one end of the ramp plate crosses the discharge port of the outer side panel and is placed on the operating table of the inspection bench, and the other end of the ramp plate is fixed on the inner wall of the inner side panel.

[0016] The present invention is further configured such that the feeding mechanism includes a conveyor belt, a placement component and a position sensor, a group of evenly distributed placement components are fixed inside the conveyor belt, and position sensors are fixed on the outer side of the conveyor belt facing each placement component.

[0017] The present invention is further configured such that the placement component includes a group of placement parts, the placement parts include a seat tube and a No. 2 electric telescopic rod, the No. 2 electric telescopic rod is fixed inside the seat tube, the No. 2 electric telescopic rods in each placement component work synchronously, the No. 2 electric telescopic rod and the position sensor are wirelessly connected to the control center, and each placement component can work independently without affecting each other.

[0018] The present invention is further configured such that both inner side walls of the loading rack are fixed with a No. 1 limit plate arranged one above the other, and each part of the conveyor belt located in the loading rack area is placed on the corresponding No. 1 limit plate; the inner side wall of each side panel is fixed with a No. 2 limit plate arranged one above the other, and each part of the conveyor belt located in the inspection table area is placed on the corresponding No. 2 limit plate.

[0019] The present invention is further configured such that both sides of the conveyor belt are meshingly connected with toothed rods, one of which is movably connected to the loading rack, and the other is movably connected between the two side plates. The toothed rod on the loading rack is connected to a servo motor, and a motor cover of the servo motor is fixed to the side of the loading rack. The servo motor drives the toothed rod to rotate, thereby driving the conveyor belt to transmit.

[0020] The present invention is further configured such that a discharging robot is fixed to a feeding end of the alkali solution immersion mechanism, and a discharging robot is fixed to a discharging end of the alkali solution immersion mechanism.

[0021] The present invention also relates to an automatic cleaning process for a viscose filament combing device assembly, which is applied to an automatic cleaning device for a viscose filament combing device assembly, specifically as follows:

[0022] S1. Loading:

[0023] The dirty combing device components off the machine are manually placed on a special transport vehicle, and the transport vehicle with the dirty combing device components is pushed to the automatic loading temporary storage station. The automatic loading mechanism cooperates with the unloading manipulator to sequentially grab the dirty combing device components in the transport vehicle on the temporary storage station, and place them one by one into the corresponding alkali bath components in the alkali solution soaking mechanism;

[0024] S2. Cleaning:

[0025] After the caustic soda process is completed, the discharging manipulator grabs the combing device components in each layer of the caustic soda pool components respectively, and places them in the feeding mechanism of the loading rack, and then transports them into the cleaning box one by one through the feeding mechanism, and the high-pressure water spray of the pipe assembly, the high-pressure nozzle, and the horizontal brush roller assembly and the vertical brush roller assembly cooperate to perform high-pressure flushing on the combing device components;

[0026] S3. Air drying:

[0027] After cleaning, the feeder conveys the fibers into the air drying box, and the high-pressure blower in the air drying box removes moisture from the surface of the combing assembly.

[0028] S4. Inspection of cutting:

[0029] After air drying, the feeding mechanism transports the wire into the inspection table. After reaching the inspection table, the wire combing assembly is automatically unloaded, so that the wire combing assembly slides into the operating table of the inspection table through the ramp. After passing the manual inspection, the wire combing assembly is placed in a clean transport box.

[0030] The present invention has the following beneficial effects:

[0031] In order to meet the demand for natron inlet and outlet, the natron pool assembly is designed to be multi-layer stepped, which can increase the natron amount of the combing assembly per unit area, realize batch and automatic cleaning of the combing assembly, improve production capacity, and each layer of the natron pool assembly can be operated independently, thereby improving applicability.

[0032] The natron pool component of the present invention can stir the solution in the alkali liquid pool in an S-shaped manner while conveying the dirty combing device component, so as to ensure that the solution in the alkali liquid pool can be simultaneously moved to both sides within the same period of time, and the fluctuation of the solution is increased in the direction perpendicular to the transportation of the combing device component, so that the solution in the alkali liquid pool can be mixed more evenly, and the stratification and precipitation of the solution in the alkali liquid pool can be effectively prevented.

[0033] A group of evenly distributed partitions are fixed inside the alkali liquid pool of the present invention, and the height of the partitions does not block the passing of the combing assembly. Through the arrangement of the partitions, the fluctuation of the solution is reduced in the transportation direction of the combing assembly, so that the solution in the alkali liquid pool is not easily pulled out by the conveying combing assembly.

[0034] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0036] Figure 1 The figure shows the overall structure of the automatic cleaning equipment for the combing assembly.

[0037] Figure 2 It is a structural schematic diagram of the alkali solution soaking mechanism.

[0038] Figure 3 It is a schematic diagram of the structure of the natron cell assembly.

[0039] Figure 4 Schematic diagram of the exploded structure of the drive structure.

[0040] Figure 5 A schematic diagram of the structure of the support.

[0041] Figure 6 It is a schematic diagram of the overall structure of the loading rack, cleaning box, air drying box, feeding mechanism and inspection table.

[0042] Figure 7 It is a structural diagram of the feeding mechanism.

[0043] Figure 8 It is a structural schematic diagram of a part of the placement components in the feeding mechanism.

[0044] Fig. 9 It is a schematic diagram of the structure of one of the placement components in the placement assembly.

[0045] Fig.10 It is a structural diagram of the loading rack.

[0046] Fig.11 This is a schematic diagram of the structure of the inspection station.

[0047] Fig.12 It is a schematic diagram of the structure of the cleaning box.

[0048] Fig.13 for Fig.12 Schematic diagram of the side structure.

[0049] Fig.14 for Fig.12 Schematic diagram of the internal structure.

[0050] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0051] 100, alkali solution soaking mechanism; 110, frame; 120, alkali solution temporary storage tank; 130, alkali solution tank assembly; 131, alkali solution tank; 132, driving structure; 1311, partition; 1321, No. 1 drive; 1322, No. 2 drive; 101, seat plate; 102, gear; 103, driving motor; 104, toothed belt; 105, support member; 1051, mounting seat; 1052, No. 1 electric telescopic rod; 1053, bearing; 1054, board;

[0052] 200, loading rack; 210, No. 1 limit plate;

[0053] 300, cleaning box; 310, pipe assembly; 320, high-pressure nozzle; 330, horizontal brush roller assembly; 340, vertical brush roller assembly;

[0054] 400, air drying box;

[0055] 500, inspection table; 510, side plate; 511, No. 2 limit plate; 520, slope plate;

[0056] 600, feeding mechanism; 610, conveyor belt; 620, placement assembly; 621, seat tube; 622, No. 2 electric telescopic rod; 630, position sensor;

[0057] 700, material discharging robot;

[0058] 800. Discharging robot. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1

[0060] See also Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 , Fig.12 , Fig.13 and Fig.14The present invention is an automatic cleaning device for a viscose filament combing assembly, comprising an alkali solution soaking mechanism 100 and a cleaning box 300, a loading rack 200, a cleaning box 300, an air drying box 400 and an inspection table 500 arranged side by side are fixed to one side of the discharge end of the alkali solution soaking mechanism 100, the loading rack 200 and the inspection table 500 are connected by a feeding mechanism 600, and the feeding mechanism 600 crosses the cleaning box 300 and the air drying box 400.

[0061] Specifically, a pipe assembly 310 is fixed inside the cleaning box 300, and the pipe assembly 310 includes a water inlet pipe, a U-shaped connecting pipe, a group of U-shaped pipes and a group of branch pipes. The bottom of each U-shaped pipe is connected to a group of branch pipes, and a group of branch pipes is fixed to the inner wall of the cleaning box 300 through a U-shaped hoop. A group of U-shaped pipes are connected through a U-shaped connecting pipe, and the U-shaped connecting pipe is connected to the water inlet pipe, and the water inlet pipe is connected to an external water pipe. A high-pressure nozzle 320 is connected to the water outlet end of each branch pipe of the pipe assembly 310. A group of uniformly distributed horizontal brush roller assemblies 330 are fixed inside the cleaning box 300 through a fixing plate. A group of uniformly distributed vertical brush roller assemblies 340 are fixed inside the cleaning box 300 through a fixing plate. A group of horizontal brush roller assemblies 330 and a group of vertical brush roller assemblies 340 are interspersed and distributed alternately with each other.

[0062] Two symmetrically arranged side panels 510 are fixed on the top of the inspection table 500, and the side panel 510 located on the outside faces the operation area of ​​the inspection table 500; a discharge port is opened on the side panel 510 located on the outside, and a ramp 520 is fixed between the two side panels 510, one end of the ramp 520 crosses the discharge port of the outer side panel 510 and is placed on the operation table of the inspection table 500, and the other end of the ramp 520 is fixed on the inner wall of the inner side panel 510;

[0063] The feeding mechanism 600 includes a conveyor belt 610, a placing component 620 and a position sensor 630. A group of evenly distributed placing components 620 are fixed inside the conveyor belt 610. Position sensors 630 are fixed on the outer side of the conveyor belt 610 facing each placing component 620. The placing component 620 includes a group of placing parts. The placing parts include a seat tube 621 and a No. 2 electric telescopic rod 622. A No. 2 electric telescopic rod 622 is fixed inside the seat tube 621. Each No. 2 electric telescopic rod 622 in each placing component 620 works synchronously. The No. 2 electric telescopic rod 622 and the position sensor 630 are wirelessly connected to the control center. Each placing component 620 can work independently without affecting each other.

[0064] Furthermore, both inner side walls of the loading rack 200 are fixed with a No. 1 limit plate 210 set one above the other, and each part of the conveyor belt 610 located in the area of ​​the loading rack 200 is placed on the corresponding No. 1 limit plate 210; each side panel 510 is fixed with a No. 2 limit plate 511 set one above the other on the inner side wall, and each part of the conveyor belt 610 located in the area of ​​the inspection table 500 is placed on the corresponding No. 2 limit plate 511.

[0065] The operation process of this embodiment is as follows: first, the dirty combing device components of the next machine are manually placed on a special transport vehicle, and the transport vehicle with the dirty combing device components is pushed to the automatic loading temporary storage station. The automatic loading mechanism cooperates with the unloading manipulator 700 to sequentially grab the dirty combing device components in the transport vehicle on the temporary storage station, and place them one by one into the alkali bath components 130 of the corresponding number of layers in the alkali solution soaking mechanism 100.

[0066] When discharging, the comb assembly is directly placed on a group of supporting members 105 at the feeding end of the caustic soda tank assembly 130. The comb assembly can be clamped by the supporting function of the group of supporting members 105, and then the dirty comb assembly is transported to the discharging end by the transmission function of the toothed belt 104. The comb assembly is soaked in alkali solution by the alkali solution soaking mechanism 100, so as to remove impurities adhering to the comb assembly, and prepare for the subsequent cleaning, air drying and inspection unloading stages;

[0067] After the caustic soda process is completed, the discharging robot 800 grabs the combing device components in each layer of the caustic soda pool component 130 respectively, and places them in a group of placement parts in the feeding mechanism 600 of the loading rack 200, and then transports them one by one into the cleaning box 300 through the feeding mechanism 600, and the high-pressure water spraying of the pipe component 310 and the high-pressure nozzle 320 and the cooperation of the horizontal brush roller component 330 and the vertical brush roller component 340 are used to perform high-pressure flushing on the combing device components;

[0068] After cleaning, the feed mechanism 600 transports the combing components into the air drying box 400, and the high-pressure blower in the air drying box 400 removes moisture from the surface of the combing components passing through the air drying box 400.

[0069] After air-drying, it is transported into the inspection table 500 by the feeding mechanism 600. After arriving at the inspection table 500, the position sensor 630 facing the discharge port of the inspection table 500 will immediately transmit a signal to the control center, and the control center will immediately and synchronously start each No. 2 electric telescopic rod 622 of the placement assembly 620 at the discharge port position, so that each No. 2 electric telescopic rod 622 shrinks synchronously, causing the combing assembly to fall onto the ramp 520, slide into the operating table of the inspection table 500 through the ramp 520, and then be placed in a clean transport box after passing the manual inspection. Example 2

[0070] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 On the basis of Example 1, the alkali solution soaking mechanism 100 includes a frame 110, an alkali solution temporary storage tank 120 and a natron pool assembly 130. A group of natron pool assemblies 130 distributed in a stepped manner from top to bottom are fixed in the frame 110. The alkali solution temporary storage tank 120 is fixed at the bottom of the frame 110. The alkali solution temporary storage tank 120 is located directly below a group of natron pool assemblies 130. The natron pool assembly 130 includes an alkali solution tank 131 and a driving structure 132. The driving structure 132 is located directly above the alkali solution tank 131. The driving structure 132 includes a first drive 1321 and a second drive 1322. The first drive 1321 and the second drive 1322 both include a seat plate 101. , gears 102, drive motor 103, toothed belt 104 and support member 105, a group of uniformly distributed gears 102 are movably connected on the seat plate 101, a group of gears 102 are transmission-connected with the toothed belt 104, one of the gears 102 is connected with the output end of the drive motor 103, a group of uniformly distributed support members 105 are fixed on the inner side of the toothed belt 104, the support member 105 includes a mounting seat 1051, a No. 1 electric telescopic rod 1052, a bearing 1053 and a strap 1054, a No. 1 electric telescopic rod 1052 is fixed inside the mounting seat 1051, and a connecting seat at the connecting end of the No. 1 electric telescopic rod 1052 is movably connected with the strap 1054 through a bearing 1053;

[0071] Two adjacent rows of horizontal support members 105 components synchronously perform opposite work in a cycle, so that the adjacent dirty combing device components move in opposite directions, so that a group of dirty combing device components move in an S-shaped path when passing through the alkali solution pool 131, ensuring that within the same period of time, the solution in the alkali solution pool 131 can be simultaneously moved to both sides, and the fluctuation of the solution is increased in the direction perpendicular to the transportation of the combing device components, so that the solution in the alkali solution pool 131 can be mixed more evenly, and the two horizontal corresponding support members 105 in each row synchronously perform opposite work in a cycle, that is, when the No. 1 electric telescopic rod 1052 of one support member 105 is extended, the No. 1 electric telescopic rod 1052 of the other horizontal corresponding support member 105 just contracts, and the cycle is repeated.

[0072] Specifically, a group of evenly distributed partitions 1311 are fixed inside the alkali liquid pool 131. The height of the partitions 1311 does not block the passage of the combing assembly. Through the setting of the partitions 1311, the fluctuation of the solution is reduced in the transportation direction of the combing assembly, so that the solution in the alkali liquid pool 131 is not easily pulled out by the combing assembly during transportation. The structure and size of the No. 1 drive 1321 and the No. 2 drive 1322 are the same, and the No. 1 drive 1321 and the No. 2 drive 1322 are mirror-imaged; the base plate 101 of the alkali liquid pool 131 and the base plate 101 of the drive structure 132 are both fixed on the frame 110.

[0073] Furthermore, a toothed belt 104 is sleeved on the outside of a group of gears 102 , and each gear 102 is meshed with the toothed belt 104 . The cover of the driving motor 103 is fixed to the outer side of the seat plate 101 .

[0074] Furthermore, an automatic alkali supply cycle is achieved between the alkali solution temporary storage tank 120 and each alkali pool assembly 130 through a matching circulating water pump. The alkali solution pool 131 of each alkali pool assembly 130 and the alkali solution temporary storage tank 120 adopt a regular rehydration method to finely control the concentration in the alkali solution pool 131. The alkali solution pool 131 is required to be resistant to strong acids and strong alkalis and be well sealed. At the same time, each alkali solution pool 131 is provided with an independent sampling port and a rehydration port for detecting and adjusting the alkali concentration. The alkali solution temporary storage tank 120 and the alkali solution pool 131 are made of stainless steel as a whole with a thickness of not less than 1.5 mm and are lined with acid and alkali resistant coatings.

[0075] The operation process of this embodiment is as follows: during normal use, the drive motor 103 drives the gear 102 to rotate, thereby driving the toothed belt 104 to transmit the support member 105;

[0076] During the alkali soaking process, whenever the dirty comb assembly is placed behind a group of support members 105 at the feed end, the two support members 105 at the feed end immediately perform synchronous opposite work in a cycle, that is, when the No. 1 electric telescopic rod 1052 of one support member 105 is extended, the No. 1 electric telescopic rod 1052 of the other horizontally corresponding support member 105 just contracts, and the cycle is repeated, thereby driving the dirty comb assembly between the two support members 105 to perform a cyclic reciprocating movement in a direction perpendicular to the transmission direction of the toothed belt 104. When the dirty comb assembly is transmitted through the alkali solution pool 131, it moves in an S-shaped path, and the two adjacent dirty comb assemblies move in opposite directions during transmission. Therefore, when each dirty comb assembly is transported in turn, the solution in the alkali solution pool 131 can be stirred synchronously to make the solution in the alkali solution pool 131 mixed more evenly. Example 3

[0077] The present invention also relates to an automatic cleaning process for a viscose filament combing device assembly, which is applied to an automatic cleaning device for a viscose filament combing device assembly, specifically as follows:

[0078] S1. Loading:

[0079] The dirty combing device components of the machine are manually placed on a special transport vehicle, and the transport vehicle with the dirty combing device components is pushed to the automatic loading temporary storage station. The automatic loading mechanism cooperates with the unloading manipulator 700 to sequentially grab the dirty combing device components in the transport vehicle on the temporary storage station, and place them one by one into the corresponding alkali pool components 130 in the alkali solution soaking mechanism 100;

[0080] S2. Cleaning:

[0081] After the caustic soda process is completed, the discharging robot 800 grabs the combing device components in each layer of the caustic soda pool component 130 respectively, and places them in the feeding mechanism 600 of the loading rack 200, and then transports them one by one into the cleaning box 300 through the feeding mechanism 600, and the high-pressure water spraying of the pipe component 310 and the high-pressure nozzle 320 and the cooperation of the horizontal brush roller component 330 and the vertical brush roller component 340 are used to perform high-pressure flushing on the combing device components;

[0082] S3. Air drying:

[0083] After cleaning, the feed mechanism 600 transports the combing components into the air drying box 400, and the high-pressure blower in the air drying box 400 removes moisture from the surface of the combing components passing through the air drying box 400.

[0084] S4. Inspection of cutting:

[0085] After air drying, the combing device is transported into the inspection table 500 by the feeding mechanism 600. After arriving at the inspection table 500, the material is automatically unloaded, so that the combing device assembly slides into the operating table of the inspection table 500 through the ramp 520. After passing the manual inspection, the combing device assembly is placed in a clean transport box.

[0086] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

Claims

1. An automatic cleaning device for a viscose filament combing assembly, comprising an alkali solution soaking mechanism (100) and a cleaning box (300); characterized in that: A loading rack (200), a cleaning box (300), an air drying box (400) and an inspection table (500) arranged side by side are fixed to one side of the discharge end of the alkali solution soaking mechanism (100); the loading rack (200) and the inspection table (500) are connected via a feeding mechanism (600); and the feeding mechanism (600) crosses the cleaning box (300) and the air drying box (400); The alkali solution soaking mechanism (100) comprises a frame (110), an alkali solution temporary storage tank (120) and a natron pool assembly (130); a group of natron pool assemblies (130) arranged in a stepped manner from top to bottom are fixed in the frame (110); an alkali solution temporary storage tank (120) is fixed at the bottom of the frame (110); and the alkali solution temporary storage tank (120) is located directly below the group of natron pool assemblies (130); The natron pool assembly (130) comprises an alkali liquid pool (131) and a drive structure (132), wherein a group of evenly distributed partitions (1311) are fixed inside the alkali liquid pool (131), and the drive structure (132) is located directly above the alkali liquid pool (131). The drive structure (132) comprises a first drive (1321) and a second drive (1322), and the first drive (1321) and the second drive (1322) both comprise a seat plate (101), a gear (102), a drive motor (103), a toothed belt (104), and a support member (105). The seat plate (101) is movably connected to a group of evenly distributed gears (102). 2), a group of the gears (102) are transmission-connected to the toothed belt (104), one of the gears (102) is connected to the output end of the driving motor (103), a group of evenly distributed support members (105) are fixed to the inner side surface of the toothed belt (104), the support member (105) comprises a mounting seat (1051), a No. 1 electric telescopic rod (1052), a bearing (1053) and a strap (1054), a No. 1 electric telescopic rod (1052) is fixed inside the mounting seat (1051), and a connecting seat at the connecting end of the No. 1 electric telescopic rod (1052) is movably connected to the strap (1054) via a bearing (1053); Two adjacent rows of horizontal support members (105) assemblies synchronously perform cyclical opposite work, and two horizontally corresponding support members (105) in each row synchronously perform cyclical opposite work. When the No. 1 electric telescopic rod (1052) of one support member (105) is extended, the No. 1 electric telescopic rod (1052) of the other horizontally corresponding support member (105) is just contracted, and the cycle is carried out. While the caustic soda pool assembly (130) transports the dirty combing device assembly, it can also stir the solution in the alkali liquid pool (131) in an S-shaped manner, and can ensure that the solution in the alkali liquid pool (131) is simultaneously moved to both sides in the same period of time, and the fluctuation of the solution is increased in the direction perpendicular to the transportation of the combing device assembly, so that the solution in the alkali liquid pool (131) is mixed more evenly.

2. The automatic cleaning device for viscose filament combing assembly according to claim 1, characterized in that: The first drive (1321) and the second drive (1322) have the same structure and size, and the first drive (1321) and the second drive (1322) are mirror-imaged; The base plate of the alkali solution pool (131) and the base plate (101) of the driving structure (132) are both fixed on the frame (110); A toothed belt (104) is sleeved on the outside of a group of the gears (102), and each of the gears (102) is meshed with the toothed belt (104). The cover of the drive motor (103) is fixed to the outer side of the seat plate (101).

3. The automatic cleaning device for viscose filament combing assembly according to claim 2, characterized in that: A pipe assembly (310) is fixed inside the cleaning box (300), and the pipe assembly (310) comprises a water inlet pipe, a U-shaped connecting pipe, a group of U-shaped pipes and a group of branch pipes. The bottom of each U-shaped pipe is connected to a group of branch pipes. The group of branch pipes is fixed to the inner wall of the cleaning box (300) through a U-shaped hoop. The group of U-shaped pipes are connected through the U-shaped connecting pipe. The U-shaped connecting pipe is connected to the water inlet pipe. The water inlet pipe is connected to an external water pipe. The water outlet end of each branch pipe of the pipe assembly (310) is connected to a high-pressure nozzle (320). A group of uniformly distributed horizontal brush roller assemblies (330) are fixed inside the cleaning box (300) through a fixing plate. A group of uniformly distributed vertical brush roller assemblies (340) are fixed inside the cleaning box (300) through a fixing plate. The group of the horizontal brush roller assemblies (330) and the group of the vertical brush roller assemblies (340) are interlaced and alternately distributed.

4. The automatic cleaning device for viscose filament combing assembly according to claim 3, characterized in that: Two symmetrically arranged side panels (510) are fixed on the top of the inspection table (500), and the side panel (510) located on the outside faces the operating area of ​​the inspection table (500); a discharge port is opened on the side panel (510) located on the outside, and a ramp plate (520) is fixed between the two side panels (510), one end of the ramp plate (520) crosses the discharge port of the outer side panel (510) and is placed on the operating table of the inspection table (500), and the other end of the ramp plate (520) is fixed on the inner wall of the inner side panel (510).

5. The automatic cleaning device for viscose filament combing assembly according to claim 4, characterized in that: The material conveying mechanism (600) comprises a conveyor belt (610), a placement assembly (620) and a position sensor (630); a group of evenly distributed placement assemblies (620) are fixed inside the conveyor belt (610); and a position sensor (630) is fixed on the outer side surface of the conveyor belt (610) facing each placement assembly (620).

6. The automatic cleaning device for viscose filament combing assembly according to claim 5, characterized in that: The placement assembly (620) comprises a group of placement parts, the placement parts comprising a seat tube (621) and a No. 2 electric telescopic rod (622), the No. 2 electric telescopic rod (622) being fixed inside the seat tube (621), the No. 2 electric telescopic rod (622) in each of the placement assemblies (620) working synchronously, the No. 2 electric telescopic rod (622) and the position sensor (630) being wirelessly connected to a control center, and the respective placement assemblies (620) can work independently without affecting each other.

7. The automatic cleaning device for viscose filament combing assembly according to claim 6, characterized in that: Both inner side walls of the loading rack (200) are fixed with a No. 1 limit plate (210) arranged one above the other; each part of the conveyor belt (610) located in the area of ​​the loading rack (200) is placed on the corresponding No. 1 limit plate (210); and each inner side wall of the side plate (510) is fixed with a No. 2 limit plate (511) arranged one above the other; and each part of the conveyor belt (610) located in the area of ​​the inspection table (500) is placed on the corresponding No. 2 limit plate (511).

8. The automatic cleaning device for viscose filament combing assembly according to claim 7, characterized in that: Both sides of the conveyor belt (610) are meshedly connected with toothed rods, one of which is movably connected to the loading rack (200), and the other is movably connected between the two side plates (510). The toothed rod on the loading rack (200) is connected to a servo motor, and a motor cover of the servo motor is fixed to a side of the loading rack (200).

9. The automatic cleaning device for viscose filament combing assembly according to claim 8, characterized in that: A discharging robot (700) is fixed to the feeding end of the alkali solution soaking mechanism (100), and a discharging robot (800) is fixed to the discharging end of the alkali solution soaking mechanism (100).

10. An automated cleaning process for a viscose filament combing device assembly, characterized in that: The automatic cleaning device for viscose filament combing assembly as described in claim 9 is as follows: S1. Loading: The dirty combing device components off the machine are manually placed on a special transport vehicle, and the transport vehicle with the dirty combing device components is pushed to the automatic loading temporary storage station. The automatic loading mechanism cooperates with the unloading manipulator (700) to sequentially grab the dirty combing device components in the transport vehicle on the temporary storage station and place them one by one into the corresponding alkali bath components (130) in the alkali solution soaking mechanism (100); S2. Cleaning: After the caustic soda process is completed, the discharging robot (800) grabs the combing device components in each layer of the caustic soda pool components (130) and places them in the feeding mechanism (600) of the loading rack (200), and then transports them one by one into the cleaning box (300) through the feeding mechanism (600), and the combing device components are high-pressure flushed by the high-pressure water spray of the pipe component (310), the high-pressure nozzle (320) and the horizontal brush roller component (330) and the vertical brush roller component (340); S3. Air drying: After cleaning, the feed mechanism (600) feeds the feed into the air drying box (400), and the high-pressure fan in the air drying box (400) removes moisture from the surface of the combing device component that has passed through the air drying box (400); S4. Inspection of cutting: After air drying, the combing device is transported into the inspection table (500) by the feeding mechanism (600). After reaching the inspection table (500), the material is automatically unloaded, so that the combing device assembly slides into the operating table of the inspection table (500) through the ramp (520). After passing the manual inspection, the combing device assembly is placed in a clean transport box.

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