Automatic cleaning device for anthocyanin preparation raw materials
By designing an automatic cleaning device for preparing raw materials for anthocyanin, batch cutting and hierarchical cleaning technology are used to solve the problems of insufficient continuous operation capacity of the equipment and waste of water resources, and efficient cleaning and water recycling are achieved.
Patent Information
- Application Number
- CN202510054615.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When cleaning relatively fragile and easily damaged anthocyanin raw materials, the equipment has insufficient continuous operation capacity, low cleaning efficiency, and a lot of waste of water resources.
An automatic cleaning device for preparing raw materials for anthocyanin was designed, and technical means such as batch cutting mechanism, initial cleaning components, bubble machines and shock cleaning components were used to realize graded cleaning and water recycling.
It improves the continuous operation capability of the equipment, enhances the cleaning efficiency, reduces water consumption, ensures sufficient cleaning of anthocyanin raw materials, and improves the purity and quality of the extract.
Smart Images

Figure CN119456530A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning raw materials for anthocyanidin preparation, and in particular to an automatic cleaning device for raw materials for anthocyanidin preparation. Background Art
[0002] Anthocyanins are a class of plant pigments belonging to the flavonoid class of compounds, found in various fruits and vegetables, such as blueberries, blackberries, cherries, grapes, etc. People usually extract anthocyanins for use as natural food pigments, as antioxidant ingredients added to skin care products, or for the production of health foods, dietary supplements, and functional foods. Before extracting anthocyanins, the raw materials must be thoroughly cleaned to avoid affecting the purity and quality of the extract.
[0003] At present, when cleaning relatively fragile and easily damaged anthocyanin raw materials such as blueberries, blackberries, cherries, and grapes, a batch cleaning method is usually adopted to prevent the anthocyanin raw materials from being damaged by bumps. However, when the equipment is performing batch cleaning operations, the next batch of anthocyanin raw materials to be cleaned needs to wait, and the continuous operation capacity of the equipment needs to be improved; secondly, during the cleaning process, the soil and dust attached to the surface of the raw materials are mostly cleaned by soaking, rinsing, etc., but simple soaking and rinsing methods are not enough to fully clean the impurities that are more firmly attached to the raw materials; thirdly, a large amount of water is required during the cleaning process, which will lead to a waste of water resources.
[0004] Therefore, in order to fully clean the anthocyanin raw materials, improve the efficiency of equipment cleaning, and reduce water consumption, the present invention provides an automatic cleaning device for anthocyanin preparation raw materials. Summary of the invention
[0005] The purpose of the present invention is to solve the problems existing in the prior art and to propose an automatic cleaning device for anthocyanin preparation raw materials.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic cleaning device for anthocyanin preparation raw materials, comprising a base and a batch unloading mechanism, the base is provided with a batch unloading mechanism, and the batch unloading mechanism comprises a support frame, the rear part of the top wall of the base is fixedly connected with the support frame, and the top wall of the support frame is installed with a spray assembly, the support frame is provided with a support assembly, and the support assembly is provided with an initial cleaning assembly for flexible flushing, and the initial cleaning assembly is provided with a unloading assembly.
[0007] At the front part of the top wall of the base, a first filter chamber, a first cleaning mechanism, and a second cleaning mechanism are sequentially arranged from left to right. The inner bottom wall of the first filter chamber is inclined downward to the left. Inside the first filter chamber, a triangular prism member is fixedly connected, the top of which is formed by two inclined surfaces facing each other front and back in an arrow shape. A sewage discharge port is provided on the left side of the first filter chamber. Conveyor belts are arranged on both the first cleaning mechanism and the second cleaning mechanism. A water circulation mechanism for recycling the wastewater of the first cleaning mechanism and the second cleaning mechanism is arranged on the base. The water circulation mechanism includes a suction pump, a first sedimentation tank, and a second sedimentation tank. The second sedimentation tank, the first sedimentation tank, and the suction pump are sequentially installed on the rear part of the top wall of the base from left to right.
[0008] In the above automatic cleaning device for anthocyanin preparation raw materials, the support frame is composed of inclined rods symmetrically and fixedly connected to the left and right of the top wall of the base and a "C"-shaped member fixedly connected to the top walls of the two inclined rods. The support assembly includes an inverted L-shaped member. The bottom wall of the "C"-shaped member of the support frame is symmetrically and fixedly connected with inverted L-shaped members front and back. An inverted U-shaped frame is rotatably connected between the two inverted L-shaped members. Spring rods are symmetrically hinged between the top wall of the inverted U-shaped frame and the bottom wall of the "C"-shaped member of the support frame.
[0009] In the above automatic cleaning device for anthocyanin preparation raw materials, the preliminary cleaning assembly includes a cross bar member. The bottom wall of the inverted U-shaped frame is symmetrically and rotatably connected with cross bar members. The two cross bar members are connected by a round rod. The bottom walls of the two cross bar members are jointly and fixedly connected with a batch feeding basket. The batch feeding basket is composed of an arc plate with water leakage holes connected to the cross bar member and a semi-circular plate member fixedly connected to the left side wall of the arc plate. An electric motor is installed on the left side wall of the inverted U-shaped frame through an L-shaped plate, and the right side wall of the output end of the electric motor is adapted to the corresponding cross bar member.
[0010] In the above automatic cleaning device for anthocyanin preparation raw materials, the feeding assembly includes a switchable plate. The switchable plate is snap-fitted to the right side wall of the arc plate of the batch feeding basket. The switchable plate is composed of a semi-circular plate member snap-fitted to the batch feeding basket and an E-shaped frame fixedly connected to the top wall of the semi-circular plate member. A traction member is fixedly connected to the left side wall of the E-shaped frame of the switchable plate. The traction member is composed of two symmetrically arranged round rods connected to the switchable plate and an inverted U-shaped member jointly fixed to the left side walls of the round rods. A counterweight is fixedly connected to the left side wall of the inverted U-shaped member of the traction member. A slide rail is provided on the right part of the top wall of the inverted U-shaped frame, and the counterweight is slidably connected to the slide rail through an electric slider. The two round rods of the traction member are arranged in a staggered manner with the inverted U-shaped frame.
[0011] In the above-mentioned automatic cleaning device for anthocyanin preparation raw materials, the cleaning mechanism 1 and the cleaning mechanism 2 are both provided with an L-shaped conveyor belt with a vertical section inclined and rising to the upper right, a plurality of baffles are evenly installed on the surface of the conveyor belt, and the surface of the conveyor belt on the cleaning mechanism 1 is evenly provided with through holes, the cleaning mechanism 1 includes a cleaning bin 1, and the top wall of the base is fixedly connected with the cleaning bin 1, the inner bottom wall of the cleaning bin 1 is symmetrically provided with sedimentation tanks, and a plurality of bubble machines are installed in the middle of the bottom wall of the cleaning bin 1, the front and rear inner walls of the cleaning bin 1 are commonly fixedly connected with a material unloading baffle 1, and an oscillation cleaning component is provided on the material unloading baffle 1.
[0012] In the above-mentioned automatic cleaning device for anthocyanin preparation raw materials, the oscillating cleaning component includes an oscillating part, and the right side wall of the unloading baffle plate is connected to the oscillating part through a spring, the oscillating part is composed of two cross bars that are slidably connected between the front and rear side walls of the cleaning bin and distributed on the left and right, and a wave part that is fixed between the two cross bars, and a cam part that rotates and passes through the front and rear walls of the cleaning bin is symmetrically arranged on the right side of the oscillating part, and the cam part is composed of a gear that is rotatably connected to the cleaning bin and a cam that is coaxially connected to the gear.
[0013] In the above-mentioned automatic cleaning device for anthocyanin preparation raw materials, a gear part rotatably connected to the front and rear walls of the cleaning chamber one is arranged on the right side of the bubble machine, and the gear part is composed of a round rod rotatably passing through the front and rear walls of the cleaning chamber one and gears fixed at the front and rear ends of the round rod, a plurality of windmill parts are fixedly connected to the middle part of the round rod of the gear part, and the gears of the gear part are meshed with the gears of the corresponding cam part to be connected with a toothed belt.
[0014] In the above-mentioned automatic cleaning device for anthocyanin preparation raw materials, the second cleaning mechanism includes a second cleaning bin, and the top wall of the base is fixedly connected to the second cleaning bin, the front and rear inner walls of the second cleaning bin are commonly fixedly connected to a second material discharge baffle, and a plurality of water inlet pipes are installed on the left inner wall of the second cleaning bin, an impurity separation component is arranged on the second cleaning bin, and the impurity separation component includes a separation basket, the top wall of the second cleaning bin is snap-connected to the separation basket, and the middle part of the separation basket is fixedly connected to an inclined mesh plate inclined to the lower right, and two front-to-back symmetrical impurity bins are formed between the front and rear inner walls of the separation basket and the front and rear outer walls of the second cleaning bin.
[0015] In the above-mentioned automatic cleaning device for anthocyanin preparation raw materials, the support frame is fixed to the side wall of sedimentation tank two, and the spray assembly is connected to sedimentation tank two, the suction pump is connected to the rear side walls of cleaning tank one and cleaning tank two respectively with pipe one, and the suction pump is connected to sedimentation tank one with pipe two, and the interior of sedimentation tank one and sedimentation tank two is fixedly connected with front-to-back vertical plates, and the bottom wall height of the vertical plates is higher than the inner bottom wall height of sedimentation tank one and sedimentation tank two.
[0016] In the above-mentioned automatic cleaning device for anthocyanin preparation raw materials, the top wall height of sedimentation tank one is higher than the top wall height of sedimentation tank two, and the left part of sedimentation tank one and the right part of sedimentation tank two are connected by an inclined pipe inclined toward the lower left, and the sewage outlet of filter bin one, the rear side wall of the sedimentation tank, the lower side wall of the sedimentation tank and the lower side wall of the sedimentation tank two are commonly connected with pipeline three.
[0017] Compared with the existing technology, the advantages of the present invention are: 1. Through the cooperation of the initial cleaning component and the unloading component, the counterweight block drives the inverted U-shaped frame to drive the batch unloading basket to gradually tilt from a horizontal state to the right. After a batch of anthocyanin preparation raw materials that have been initially rinsed enters the next cleaning process, the batch unloading basket is reset to a horizontal state to continue the next batch of rinsing, saving waiting time, thereby improving the continuous operation capacity of the equipment while performing small batch cleaning, and avoiding the raw materials from being damaged after being squeezed against each other or damaged by collision during cleaning, which affects the extraction effect of anthocyanins.
[0018] 2. The batch feeding mechanism, the cleaning mechanism 1 and the cleaning mechanism 2 cooperate to perform graded cleaning. The batch feeding basket drives the anthocyanin preparation raw materials inside to swing gently, and the spray component is cooperated to rinse at the same time; the bubble machine uses the impact force and friction of the bubbles to make the anthocyanin preparation raw materials roll up and down in the water, and quickly remove the pollutants on the surface of the anthocyanin preparation raw materials; the oscillating parts that continuously move left and right drive the anthocyanin preparation raw materials to roll left and right, so that the anthocyanin preparation raw materials and water are fully contacted, thereby achieving sufficient cleaning; the inclined screen plate quickly separates the impurities attached to the surface of the anthocyanin preparation raw materials from the anthocyanin preparation raw materials, thereby improving the cleaning efficiency.
[0019] 3. Through the purification of sedimentation tank 1 and sedimentation tank 2, the cleaning wastewater in cleaning tank 1 and cleaning tank 2 can be recycled. The wastewater in sedimentation tank 1 undergoes primary sedimentation, and the wastewater in sedimentation tank 2 undergoes secondary sedimentation. The clean water on the upper left side of sedimentation tank 1 is continuously used by the spray assembly, thereby improving water utilization efficiency and reducing water consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1 This is a schematic diagram of the overall structure of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0021] Figure 2 The present invention provides a schematic cross-sectional structure diagram of a filter chamber 1 of an automatic cleaning device for anthocyanin preparation raw materials.
[0022] Figure 3 The present invention provides a schematic cross-sectional structure diagram of cleaning chamber 1 and cleaning chamber 2 of an automatic cleaning device for anthocyanin preparation raw materials.
[0023] Figure 4This is a structural schematic diagram of a batch feeding mechanism of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0024] Figure 5 This is a schematic diagram of the exploded structure of a batch feeding mechanism of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0025] Figure 6 This is a schematic structural diagram of a tilted batch feeding basket of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0026] Figure 7 This is a structural schematic diagram of a cleaning mechanism 1 of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0027] Figure 8 This is a schematic structural diagram of an oscillating cleaning component of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0028] Fig. 9 This is a structural schematic diagram of a cleaning mechanism 2 of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0029] Fig.10 This is a partial structural schematic diagram of an impurity separation component of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0030] Fig.11 This is a partial structural schematic diagram of a water circulation mechanism of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0031] Fig.12 This is a schematic structural diagram of pipeline 3 of an automatic cleaning device for anthocyanin preparation raw materials proposed by the present invention.
[0032] In the figure: 1. base; 2. batch unloading mechanism; 21. support frame; 22. spray assembly; 23. support assembly; 231. inverted L-shaped member; 232. spring rod; 233. inverted U-shaped frame; 24. initial cleaning assembly; 241. cross bar; 242. batch unloading basket; 243. motor; 25. unloading assembly; 251. opening and closing plate; 252. traction member; 253. counterweight; 254. slide rail; 3. filter chamber 1; 4. cleaning mechanism 1; 41. cleaning chamber 1; 42. sedimentation tank; 43. bubble machine; 44. lower Material baffle one; 45. Oscillating cleaning component; 451. Oscillating part; 452. Cam part; 453. Toothed belt; 454. Gear part; 455. Windmill part; 5. Cleaning mechanism two; 51. Cleaning bin two; 52. Unloading baffle two; 53. Water inlet pipe; 54. Impurity separation component; 541. Separation basket; 542. Inclined mesh plate; 543. Impurity bin; 6. Water circulation mechanism; 61. Suction pump; 62. Pipeline one; 63. Pipeline two; 64. Sedimentation tank one; 65. Sedimentation tank two; 66. Inclined pipe; 67. Pipeline three. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Reference Figures 1 to 3 , an automatic cleaning device for anthocyanin preparation raw materials, comprising a base 1 and a batch feeding mechanism 2, the base 1 is provided with the batch feeding mechanism 2, the front part of the top wall of the base 1 is provided with a filtering bin 3, a cleaning mechanism 4 and a cleaning mechanism 5 in sequence from left to right, the inner bottom wall of the filtering bin 3 is inclined toward the lower left, the inside of the filtering bin 3 is fixedly connected with a triangular prism member with a top formed in an arrow shape by two front and rear inclined surfaces facing each other, a sewage outlet is provided on the left side of the filtering bin 3, the cleaning mechanism 1 4 and the cleaning mechanism 2 5 are both provided with an L-shaped conveyor belt with a vertical section inclined and rising toward the upper right, the structure and working principle of the conveyor belt are both prior art, and are not described in detail here, a plurality of baffles (not shown in the figure) are evenly installed on the surface of the conveyor belt, and through holes (not shown in the figure) are evenly opened on the surface of the conveyor belt on the cleaning mechanism 1 4; a water circulation mechanism 6 for recycling waste water from the cleaning mechanism 1 4 and the cleaning mechanism 2 5 is provided on the base 1.
[0035] The base 1 provides support for the whole. The raw materials for anthocyanin preparation are preliminarily rinsed in small batches through the batch feeding mechanism 2, and after the rinsing is completed, feeding is carried out. The raw materials for anthocyanin preparation are subjected to bubble shock fine washing through the first cleaning mechanism 4. After the fine washing is completed, they are conveyed to the right through the conveyor belt. The second cleaning mechanism 5 uses purified water to separate the impurities adhering to the surface of the raw materials for anthocyanin preparation, and then conveys them to the right through the conveyor belt for discharging.
[0036] The sewage washed at the batch feeding mechanism 2 flows down to the first filter bin 3. The inclined top wall of the triangular prism part of the first filter bin 3 accelerates the precipitation of impurities, and the impurities flow along the inclined inner bottom wall of the first filter bin 3 towards the sewage outlet in the lower left. The clean water inside the first filter bin 3 flows to the first cleaning mechanism 4 through the pipeline. After the sewage at the first cleaning mechanism 4 and the second cleaning mechanism 5 is recycled and precipitated through the water circulation mechanism 6, it can be reused for the batch feeding mechanism 2 to improve the water utilization efficiency. The precipitates at the sewage outlet of the first filter bin 3, the precipitation at the first cleaning mechanism 4, and the precipitation at the water circulation mechanism 6 are pumped out by the sewage pump.
[0037] Refer to Figure 1 and Figure 4 As shown in
[0038] Refer to Figure 1 、 Figure 4 and Figure 5 As shown in
[0039] Refer to Figures 4 to 5The initial cleaning component 24 includes a cross bar 241, and the bottom wall of the inverted U-shaped frame 233 is symmetrically connected to the cross bar 241 for rotation. The two cross bars 241 are connected by a round rod, and the bottom walls of the two cross bars 241 are commonly fixedly connected to a batch unloading basket 242. The batch unloading basket 242 is composed of an arc plate with a water leakage hole connected to the cross bar 241 and a semicircular plate fixedly connected to the left side wall of the arc plate. The left side wall of the inverted U-shaped frame 233 is installed with a motor 243 through an L-shaped plate. The motor 243 is a swing motor, and the right side wall of the output end of the motor 243 is adapted to the corresponding cross bar 241.
[0040] Reference Figures 4 to 6 The material discharging component 25 includes an opening and closing plate 251, and the right side wall of the arc plate of the batch material discharging basket 242 is clamped and connected with the opening and closing plate 251. The opening and closing plate 251 consists of a semicircular plate member clamped and connected with the batch material discharging basket 242 and an E-shaped frame fixed to the top wall of the semicircular plate member. The left side wall of the E-shaped frame of the opening and closing plate 251 is fixedly connected with a traction member 252. The traction member 252 consists of two front-to-back symmetrical round rods connected to the opening and closing plate 251 and an inverted U-shaped member fixed to the left side wall of the round rod. The left side wall of the inverted U-shaped member of the traction member 252 is fixedly connected with a counterweight 253. A slide rail 254 is provided on the right part of the top wall of the inverted U-shaped frame 233. The counterweight 253 is slidably connected to the slide rail 254 through an electric slider. The two round rods of the traction member 252 are staggered with the inverted U-shaped frame 233.
[0041] The support frame 21 supports the spray assembly 22 and the support assembly 23. A small amount of anthocyanin preparation raw materials are put into the batch discharge basket 242. The right side wall of the output end of the motor 243 swings to drive the cross bar 241 to swing. The cross bar 241 drives the batch discharge basket 242 to swing back and forth on the inverted U-shaped frame 233. The batch discharge basket 242 drives the anthocyanin preparation raw materials inside to swing gently, and at the same time cooperates with the spray assembly 22 for flushing. The flushing waste water is discharged into the filter bin 3 through the leakage hole on the batch discharge basket 242.
[0042] The electric slider slides to the right, driving the counterweight block 253 to move to the right on the slide rail 254. The rightward movement of the counterweight block 253 increases the weight of the right part of the inverted U-shaped frame 233. The inverted U-shaped frame 233 drives the batch unloading basket 242 to gradually tilt to the right from a horizontal state. The spring rod 232 extends or shortens with the movement of the counterweight block 253, and deflects the angle to adapt to the tilt of the inverted U-shaped frame 233. While the counterweight block 253 moves, it drives the traction member 252 to push the opening and closing plate 251 to move to the right. The opening and closing plate 251 and the batch unloading basket 242 change from a locked state to a separated state. The anthocyanin preparation raw material that has been preliminarily rinsed moves to the right with the tilt of the batch unloading basket 242 until it is unloaded through the gap between the opening and closing plate 251 and the batch unloading basket 242.
[0043] After a batch of anthocyanin preparation raw materials that have been initially rinsed enters the next cleaning process, the electric slider drives the counterweight block 253 to reset, and the batch feeding basket 242 is reset to a horizontal state. The opening and closing plate 251 and the batch feeding basket 242 are reset to a snap-fit connection, and the next batch of anthocyanin preparation raw materials are continuously fed into the batch feeding basket 242. While performing small batch cleaning, the continuous operation capacity of the equipment is improved to avoid the raw materials being squeezed against each other and damaged or being collided during cleaning, which affects the extraction effect of anthocyanins.
[0044] Reference Figure 1 and Figure 7 The cleaning mechanism 4 includes a cleaning bin 41, the top wall of the base 1 is fixedly connected with the cleaning bin 41, the inner bottom wall of the cleaning bin 41 is symmetrically provided with sedimentation tanks 42, a plurality of bubble machines 43 are installed in the middle of the bottom wall of the cleaning bin 41, the bubble machines 43 adopt the existing technology, the front and rear inner walls of the cleaning bin 41 are fixedly connected with a material discharge baffle 44, and an oscillating cleaning component 45 is arranged on the material discharge baffle 44.
[0045] Reference Figure 7 and Figure 8 The oscillating cleaning component 45 includes an oscillating member 451. The right side wall of the unloading baffle 44 is connected to the oscillating member 451 through a spring. The oscillating member 451 consists of two cross bars that are slidably connected between the front and rear side walls of the cleaning bin 41 and are distributed on the left and right sides, and a wave member fixed between the two cross bars. A cam member 452 that rotates and runs through the front and rear walls of the cleaning bin 41 is symmetrically arranged on the right side of the oscillating member 451. The cam member 452 consists of a gear that is rotatably connected to the cleaning bin 41 and a cam that is coaxially connected to the gear; a gear member 454 that is rotatably connected to the front and rear walls of the cleaning bin 41 is arranged on the right side of the bubble machine 43. The gear member 454 consists of a round rod that rotates and runs through the front and rear walls of the cleaning bin 41 and gears fixed at the front and rear ends of the round rod. A plurality of windmill members 455 are fixedly connected to the middle part of the round rod of the gear member 454. The gears of the gear member 454 and the corresponding gears of the cam member 452 are meshed and connected with a toothed belt 453.
[0046] The preliminarily rinsed anthocyanin preparation raw material is guided into the cleaning chamber 41 by the discharge baffle 44. The impact force and friction of the bubbles generated by the bubble machine 43 are used to make the anthocyanin preparation raw material roll up and down in the water, so as to quickly remove the pollutants on the surface of the anthocyanin preparation raw material, and the impurities in the cleaning chamber 41 are precipitated in the sedimentation tank 42.
[0047] At the same time, the bubble machine 43 drives the water to flow, so that the water flow drives the windmill part 455 to rotate, the windmill part 455 drives the gear part 454 to rotate, the toothed belt 453 drives the cam part 452 to rotate, and the cam of the cam part 452 intermittently pushes the oscillating part 451 to move to the left during rotation, and the oscillating part 451 is reset to the right through the spring of the oscillating part 451, so that the oscillating part 451 moves back and forth left and right on the cleaning chamber 41; the oscillating part 451 moving left and right further strengthens the flow of water, so that the anthocyanin preparation raw material rolls left and right to a greater extent, so that the anthocyanin preparation raw material and water are fully in contact, thereby improving the cleaning efficiency.
[0048] Reference Figure 1 , Fig. 9 and Fig.10 The cleaning mechanism 2 5 includes a cleaning bin 2 51, the top wall of the base 1 is fixedly connected with the cleaning bin 2 51, the front and rear inner walls of the cleaning bin 2 51 are commonly fixedly connected with a material unloading baffle 2, a plurality of water inlet pipes 53 are installed on the left inner wall of the cleaning bin 2 51, an impurity separation component 54 is arranged on the cleaning bin 2 51, the impurity separation component 54 includes a separation basket 541, the top wall of the cleaning bin 2 51 is snap-connected with the separation basket 541, the middle part of the separation basket 541 is fixedly connected with an inclined mesh plate 542 inclined to the lower right, and two front and rear symmetrical impurity bins 543 are formed between the front and rear inner walls of the separation basket 541 and the front and rear outer walls of the cleaning bin 2 51.
[0049] The anthocyanin preparation raw material after fine washing is conveyed to the right by the conveyor belt, and is guided to the cleaning bin 2 51 by the unloading baffle 2 52. The water inlet pipe 53 is connected with the external water supply equipment. The water flow coming out of the water inlet pipe 53 drives the anthocyanin preparation raw material to move to the right. The anthocyanin preparation raw material floating on the water surface is blocked by the inclined mesh plate 542 and moves down into the water and is washed by the water flow. The impurities originally attached to the surface of the anthocyanin preparation raw material leave the downward-moving anthocyanin preparation raw material and continue to float up. The impurities above the inclined mesh plate 542 float to the inside of the impurity bin 543 with the flow of water. The anthocyanin preparation raw material separated from the impurities is conveyed out of the equipment to the right by the conveyor belt, and the separation basket 541 is manually lifted and separated from the cleaning bin 2 51 regularly for cleaning.
[0050] Reference Figure 1 , Fig.11 and Fig.12The water circulation mechanism 6 includes a suction pump 61, a sedimentation tank 1 64 and a sedimentation tank 2 65. The sedimentation tank 2 65, the sedimentation tank 1 64 and the suction pump 61 are installed in sequence from left to right on the rear part of the top wall of the base 1. The support frame 21 is fixed to the side wall of the sedimentation tank 2 65. The spray assembly 22 is connected to the sedimentation tank 2 65. The suction pump 61 is connected to the rear side walls of the cleaning chamber 1 41 and the cleaning chamber 2 51 respectively by a pipe 1 62. The suction pump 61 and the sedimentation tank 1 64 are connected by a pipe 2 63. The sedimentation tank 1 64 and the sedimentation tank A front-to-rear facing vertical plate is fixedly connected inside the second 65, and the bottom wall height of the vertical plate is higher than the inner bottom wall height of the sedimentation tank one 64 and the sedimentation tank two 65; the top wall height of the sedimentation tank one 64 is higher than the top wall height of the sedimentation tank two 65, and the left part of the sedimentation tank one 64 and the right part of the sedimentation tank two 65 are connected by an inclined pipe 66 inclined toward the lower left, and the sewage outlet of the filter bin one 3, the rear side wall of the sedimentation tank 42, the lower side wall of the sedimentation tank one 64 and the lower side wall of the sedimentation tank two 65 are commonly connected to the pipeline three 67, and the pipeline three 67 is externally connected to a sewage pump.
[0051] The suction pump 61 performs suction, and the cleaning wastewater in the cleaning chamber 1 41 and the cleaning chamber 2 51 enters the interior of the sedimentation tank 1 64 through the pipe 1 62 and the pipe 2 63. The wastewater in the sedimentation tank 1 64 undergoes primary sedimentation, and impurities fall to the bottom of the sedimentation tank 1 64. The water on the left side of the sedimentation tank 1 64 flows to the sedimentation tank 2 65 through the inclined pipe 66. The vertical plate of the sedimentation tank 1 64 divides the upper half of the sedimentation tank 1 64 into two parts, blocking the wastewater discharged from the pipe 2 63 from directly flowing to the sedimentation tank 2 65 through the inclined pipe 66, so that the wastewater discharged from the pipe 2 63 has a certain sedimentation time in the sedimentation tank 1 64. Similarly, the vertical plate in the middle of the sedimentation tank 2 65 plays the same blocking role. The wastewater in the sedimentation tank 2 65 undergoes secondary sedimentation, and impurities fall to the bottom of the sedimentation tank 2 65. The upper layer of clean water on the left side of the sedimentation tank 2 65 can be continuously used by the spray assembly 22, thereby improving water utilization efficiency and reducing water consumption.
[0052] The sediment at the sewage outlet of the filter tank 1 3, the bottom of the sedimentation tank 1 64 and the sedimentation tank 2 65, and the sediment inside the sedimentation tank 42 are discharged along the pipeline 3 67 by being pumped out by the sewage pump.
[0053] The specific operation steps of the automatic cleaning device for anthocyanin preparation raw materials are as follows: first, a small amount of anthocyanin preparation raw materials are put into the batch feeding basket 242, and the motor 243 drives the batch feeding basket 242 to drive the anthocyanin preparation raw materials inside to swing gently, and at the same time cooperate with the spray component 22 to rinse, the counterweight block 253 moves to drive the opening and closing plate 251 away from the batch feeding basket 242, the batch feeding basket 242 is tilted, and the rinsed anthocyanin preparation raw materials are discharged; the bubble machine 43 uses the impact force and friction force of the bubbles to make the anthocyanin preparation raw materials roll up and down in the water, and the oscillating part 451 that continuously moves left and right drives the anthocyanin preparation raw materials to roll left and right, and quickly removes the pollutants on the surface of the anthocyanin preparation raw materials; rinsed by the water flow, the impurities attached to the surface of the anthocyanin preparation raw materials leave the downward moving anthocyanin preparation raw materials and continue to float up.
[0054] The cleaning wastewater in cleaning tank 1 41 and cleaning tank 2 51 enters sedimentation tank 1 64 through pipe 1 62 and pipe 2 63. The water after sedimentation in sedimentation tank 1 64 flows to sedimentation tank 2 65 for further purification. The spray component 22 uses the purified water in sedimentation tank 2 65 to facilitate the repeated recycling of water from multi-stage washing.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic cleaning device for anthocyanin preparation raw materials, comprising a base (1) and a batch feeding mechanism (2), characterized in that: A batch feeding mechanism (2) is arranged on the base (1), and the batch feeding mechanism (2) includes a support frame (21). The rear part of the top wall of the base (1) is fixedly connected with the support frame (21), and a spraying assembly (22) is installed on the top wall of the support frame (21). A support assembly (23) is arranged on the support frame (21), and a primary cleaning assembly (24) for flexible cleaning is arranged on the support assembly (23). A feeding assembly (25) is arranged on the primary cleaning assembly (24). A first filter bin (3), a first cleaning mechanism (4) and a second cleaning mechanism (5) are sequentially arranged from left to right at the front part of the top wall of the base (1). The inner bottom wall of the first filter bin (3) is inclined downward to the left. A triangular prism member with an arrow shape formed by two inclined surfaces facing each other front and back at the top is fixedly connected inside the first filter bin (3), and a sewage discharge port is arranged on the left side of the first filter bin (3). A water circulation mechanism (6) for recycling the waste water of the first cleaning mechanism (4) and the second cleaning mechanism (5) is arranged on the base (1). The water circulation mechanism (6) includes a suction pump (61), a first sedimentation tank (64) and a second sedimentation tank (65). The second sedimentation tank (65), the first sedimentation tank (64) and the suction pump (61) are sequentially installed on the rear part of the top wall of the base (1) from left to right.
2. The automatic cleaning device for anthocyanin preparation raw materials according to claim 1, characterized in that: The support frame (21) is composed of inclined rods symmetrically and fixedly connected to the left and right of the top wall of the base (1) and a "C" - shaped member jointly fixed to the top walls of the two inclined rods. The support assembly (23) includes an inverted L - shaped member (231). The bottom wall of the "C" - shaped member of the support frame (21) is symmetrically and fixedly connected with inverted L - shaped members (231) front and back. An inverted U - shaped frame (233) is rotatably connected between the two inverted L - shaped members (231), and spring rods (232) are symmetrically hinged between the top wall of the inverted U - shaped frame (233) and the bottom wall of the "C" - shaped member of the support frame (21) left and right.
3. The automatic cleaning device for anthocyanin preparation raw materials according to claim 2, characterized in that: The primary cleaning assembly (24) includes a cross - bar member (241). The bottom wall of the inverted U - shaped frame (233) is symmetrically and rotatably connected with cross - bar members (241). The two cross - bar members (241) are connected by a round rod. The bottom walls of the two cross - bar members (241) are jointly fixedly connected with a batch feeding basket (242). The batch feeding basket (242) is composed of an arc plate with water leakage holes connected to the cross - bar member (241) and a semi - circular plate member fixedly connected to the left side wall of the arc plate. An electric motor (243) is installed on the left side wall of the inverted U - shaped frame (233) through an L - shaped plate, and the right side wall of the output end of the electric motor (243) is adapted to the corresponding cross - bar member (241).
4. The automatic cleaning device for anthocyanin preparation raw materials according to claim 3, characterized in that: The material unloading assembly (25) comprises an opening and closing plate (251), and the right side wall of the arc plate of the batch unloading basket (242) is clamped and connected with the opening and closing plate (251), the opening and closing plate (251) is composed of a semicircular plate member clamped and connected with the batch unloading basket (242) and an E-shaped frame fixed to the top wall of the semicircular plate member, and the left side wall of the E-shaped frame of the opening and closing plate (251) is fixedly connected with a traction member (252), and the traction member (252) is composed of a semicircular plate member clamped and connected with the top wall of the semicircular plate member. 1) is composed of two symmetrical round bars connected front and back and an inverted U-shaped member fixed to the left side wall of the round bars, and the left side wall of the inverted U-shaped member of the traction member (252) is fixedly connected to a counterweight (253), a slide rail (254) is provided on the right part of the top wall of the inverted U-shaped frame (233), and the counterweight (253) is slidably connected to the slide rail (254) through an electric slider, and the two round bars of the traction member (252) and the inverted U-shaped frame (233) are arranged alternately.
5. The automatic cleaning device for anthocyanin preparation raw materials according to claim 1, characterized in that: The cleaning mechanism 1 (4) and the cleaning mechanism 2 (5) are both provided with an L-shaped conveyor belt with a vertical section inclined upward and rising, a plurality of baffles are evenly installed on the surface of the conveyor belt, and the surface of the conveyor belt on the cleaning mechanism 1 (4) is evenly provided with through holes, the cleaning mechanism 1 (4) comprises a cleaning bin 1 (41), and the top wall of the base (1) is fixedly connected with the cleaning bin 1 (41), the inner bottom wall of the cleaning bin 1 (41) is symmetrically provided with sedimentation troughs (42), and a plurality of bubble machines (43) are installed in the middle of the bottom wall of the cleaning bin 1 (41), the front and rear inner walls of the cleaning bin 1 (41) are commonly fixedly connected with a material discharge baffle 1 (44), and an oscillating cleaning component (45) is provided on the material discharge baffle 1 (44).
6. The automatic cleaning device for anthocyanin preparation raw materials according to claim 5, characterized in that: The oscillating cleaning assembly (45) comprises an oscillating member (451), and the right side wall of the unloading baffle plate (44) is connected to the oscillating member (451) via a spring, the oscillating member (451) is composed of two cross bars which are slidably connected between the front and rear side walls of the cleaning chamber (41) and are distributed on the left and right sides, and a wave member which is fixed between the two cross bars, and a cam member (452) which is symmetrically arranged on the right side of the oscillating member (451) and rotates through the front and rear walls of the cleaning chamber (41), and the cam member (452) is composed of a gear which is rotatably connected to the cleaning chamber (41) and a cam which is coaxially connected to the gear.
7. The automatic cleaning device for anthocyanin preparation raw materials according to claim 6, characterized in that: A gear member (454) is provided on the right side of the bubble machine (43) and is rotatably connected to the front and rear walls of the cleaning chamber (41). The gear member (454) is composed of a round rod rotatably passing through the front and rear walls of the cleaning chamber (41) and gears fixed at the front and rear ends of the round rod. A plurality of windmill members (455) are fixedly connected to the middle of the round rod of the gear member (454), and the gears of the gear member (454) and the corresponding gears of the cam member (452) are meshed and connected to a toothed belt (453).
8. The automatic cleaning device for anthocyanin preparation raw materials according to claim 1, characterized in that: The second cleaning mechanism (5) comprises a second cleaning bin (51), and the top wall of the base (1) is fixedly connected to the second cleaning bin (51), the front and rear inner walls of the second cleaning bin (51) are commonly fixedly connected to a second material discharge baffle (52), and a plurality of water inlet pipes (53) are installed on the left inner wall of the second cleaning bin (51), an impurity separation component (54) is arranged on the second cleaning bin (51), and the impurity separation component (54) comprises a separation basket (541), the top wall of the second cleaning bin (51) is snap-fittedly connected to the separation basket (541), and the middle part of the separation basket (541) is fixedly connected to an inclined mesh plate (542) inclined to the lower right, and two front-to-back symmetrical impurity bins (543) are formed between the front and rear inner walls of the separation basket (541) and the front and rear outer walls of the second cleaning bin (51).
9. The automatic cleaning device for anthocyanin preparation raw materials according to claim 5, characterized in that: The support frame (21) is fixed to the side wall of the second sedimentation tank (65), and the spray assembly (22) is connected to the second sedimentation tank (65). The suction pump (61) is connected to the rear side walls of the first cleaning chamber (41) and the second cleaning chamber (51) via a pipe (62), and a pipe (63) is connected between the suction pump (61) and the first sedimentation tank (64). The first sedimentation tank (64) and the second sedimentation tank (65) are internally fixedly connected with a vertical plate facing forward and backward, and the bottom wall height of the vertical plate is higher than the inner bottom wall height of the first sedimentation tank (64) and the second sedimentation tank (65).
10. The automatic cleaning device for anthocyanin preparation raw materials according to claim 9, characterized in that: The top wall height of the sedimentation tank 1 (64) is higher than the top wall height of the sedimentation tank 2 (65), and the left part of the sedimentation tank 1 (64) and the right part of the sedimentation tank 2 (65) are connected by an inclined pipe (66) inclined toward the lower left, and the sewage outlet of the filter bin 1 (3), the rear side wall of the sedimentation tank (42), the lower side wall of the sedimentation tank 1 (64) and the lower side wall of the sedimentation tank 2 (65) are commonly connected to a pipe 3 (67).