Oil delivery pump shaft lifting tool

By designing an oil pump shaft lift tool with integrated digital and mechanical display functions, the existing tools are solved by solving the problems of long operation time, poor versatility and large human error, and efficient, accurate and safe single-person operation is achieved.

CN119458254AActive Publication Date: 2025-02-18PIPECHINA SOUTH CHINA CO +1
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Patent Information

Application Number
CN202411371924.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-02-18
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

The existing oil pump shaft lifting tool takes a long time to operate, the contact method may damage the shaft, and requires multiple people to work together, which is poor in versatility and lacks digital and electronic display functions.

Method used

A oil pump shaft lift tool including beams, brackets, screws, electronic measurement mechanisms and mechanical measurement mechanisms was designed. Digital technology is used to combine mechanical displays. Through the combination of electronic measurement mechanisms and mechanical measurement mechanisms, real-time data reading and Electronic display to reduce human error.

Benefits of technology

It improves on-site work efficiency, data accuracy and reliability, reduces system errors, realizes single-person operation, and reduces work intensity and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an oil delivery pump shaft lifting tool which comprises a cross beam, a bracket, a screw rod, an electronic measuring mechanism and a mechanical measuring mechanism, one end of the screw rod penetrates through the cross beam and is rotationally connected with the bracket through the mechanical measuring mechanism, the electronic measuring mechanism is connected with the bracket and the cross beam, and the cross beam is connected with the screw rod. A pair of kidney-shaped holes is formed in the cross beam. The digital technology is applied, the lifting device and numerical value reading are combined into one, and the field work efficiency is improved. Data are read in real time, electronic display and mechanical display verify each other, and the influence of system errors is reduced to the maximum extent through the two numerical value reading modes. And data errors caused by human factors are reduced. And the numerical accuracy is ensured. The kidney-shaped hole design structure can meet oil conveying main pumps of different models and meet the positioning requirements of bearing boxes of oil conveying pumps of various types. The structure is simple and operation is convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of oil pump repair tools, and in particular to an oil pump shaft lifting tool. Background Art

[0002] After the radial bearing is removed during the overhaul of the main oil pump, the pump shaft is supported only by the mouth ring. Due to the weight of the main body, radial displacement is very likely to occur. If the shaft is not lifted, the mechanical seal cannot be removed and reset, and the entire overhaul cannot be carried out. The overall time consumption of the existing shaft lifting tool is still relatively high, the contact method may damage the shaft, and multiple people are required to work together.

[0003] There are many types of shaft lifting tools in the industry, but there are currently no tools with poor versatility, electronic display, and high degree of digitization. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide an oil pump shaft lifting tool in view of the deficiencies in the prior art.

[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: an oil pump shaft lifting tool, comprising: a crossbeam, a bracket, a screw, an electronic measuring mechanism, and a mechanical measuring mechanism. One end of the screw passes through the crossbeam and is rotatably connected to the bracket through the mechanical measuring mechanism. The electronic measuring mechanism is respectively connected to the bracket and the crossbeam, and a pair of waist holes are provided on the crossbeam.

[0006] The beneficial effects of the technical solution of the present invention are: by applying digital technology, the lifting device and the numerical reading are combined into one, which improves the on-site work efficiency. The data is read in real time, and the electronic display and the mechanical display are mutually verified. The two numerical reading methods minimize the influence of system errors. Reduce the data error caused by human factors. Ensure the accuracy of the numerical value. The waist hole design structure can meet the needs of different models of oil pump main pumps and the positioning requirements of multiple types of oil pump bearing boxes. The structure is simple and easy to operate.

[0007] Furthermore, the crossbeam is a T-shaped crossbeam.

[0008] The beneficial effects of adopting the above further technical solution are: facilitating the installation and maintenance of the screw rod and facilitating the connection between the crossbeam and the shaft.

[0009] Furthermore, the bracket is a saddle-type bracket.

[0010] The beneficial effect of adopting the above further technical solution is that the aluminum alloy saddle-shaped bracket satisfies the formation of a relatively stable supporting mechanism, and prevents the tool from deforming or damaging parts during direct support. Due to its own light weight, it exerts good pressure on the connected equipment components and meets the explosion-proof requirements.

[0011] Furthermore, the mechanical measuring mechanism is evenly provided with circumferential scales.

[0012] The beneficial effect of adopting the above further technical solution is that the mechanical display adopts a circular scale evenly distributed, which is easy to read and improves the stability and reliability of the tool.

[0013] Furthermore, a hand wheel is provided at the other end of the screw.

[0014] The beneficial effect of adopting the above further technical solution is that the screwing method fully considers ergonomics, making it convenient for the user to rotate the screw by means of a hand wheel.

[0015] Furthermore, a rocker is provided on the hand wheel.

[0016] The beneficial effect of adopting the above further technical solution is that the hand wheel and the rocker can realize two modes of coarse adjustment and fine adjustment, and achieve a combination of fast and slow.

[0017] Furthermore, the electronic measuring mechanism comprises: a capacitive barrier sensor and an electronic display component, wherein two ends of the capacitive barrier sensor are connected to the bracket and the crossbeam in a one-to-one correspondence, and the electronic display component is connected to the capacitive barrier sensor.

[0018] The beneficial effects of adopting the above further technical solution are: facilitating intuitive reading of numerical values ​​through the electronic display component, improving automation, and improving user experience.

[0019] Furthermore, the electronic display component is connected to the capacitive sensor via a USB T-type interface.

[0020] The beneficial effects of adopting the above further technical solution are: facilitating the detachable connection between the electronic display component and the capacitive sensor, and facilitating the installation and maintenance of the tool.

[0021] Furthermore, the bracket is made of aluminum alloy, and the crossbeam and screw are made of 45# steel.

[0022] The beneficial effects of adopting the above further technical solution are: reducing the weight of the tool and reducing the cost.

[0023] Furthermore, a thread is provided on the outer side of the screw rod, and the screw rod is transmission-connected to the crossbeam via the thread.

[0024] The beneficial effect of adopting the above further technical solution is that it is convenient for the screw rod to drive the crossbeam to move through the thread.

[0025] Advantages of additional aspects of the present invention will be given in part in the following description, and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 A schematic structural diagram of an oil pump shaft lifting tool provided in an embodiment of the present invention.

[0027] Explanation of the accompanying figures: 1. Beam; 2. Bracket; 3. Screw; 4. Electronic measuring mechanism; 5. Mechanical measuring mechanism; 6. Waist hole; 7. Hand wheel; 8. Joystick; 9. Capacitive sensor; 10. Electronic display component; 11. USB T-type interface. DETAILED DESCRIPTION

[0028] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention but not to limit the scope of the present invention.

[0029] like Figure 1 As shown, an embodiment of the present invention provides an oil pump shaft lifting tool, including: a crossbeam 1, a bracket 2, a screw 3, an electronic measuring mechanism 4, and a mechanical measuring mechanism 5. One end of the screw 3 passes through the crossbeam 1 and is rotatably connected to the bracket 2 through the mechanical measuring mechanism 5. The electronic measuring mechanism 4 is respectively connected to the bracket 2 and the crossbeam 1, and a pair of waist holes 6 are provided on the crossbeam 1.

[0030] The beneficial effects of the technical solution of the present invention are: by applying digital technology, the lifting device and the numerical reading are combined into one, which improves the on-site work efficiency. The data is read in real time, and the electronic display and the mechanical display are mutually verified. The two numerical reading methods minimize the influence of system errors. Reduce the data error caused by human factors. Ensure the accuracy of the numerical value. The waist hole design structure can meet the needs of different models of oil pump main pumps and the positioning requirements of multiple types of oil pump bearing boxes. The structure is simple and easy to operate.

[0031] The oil pump shaft lifting tool provided by the embodiment of the present invention fills the technical gap in the industry. By changing the traditional measurement method and applying digital technology, the lifting device and the numerical reading are combined into one, thereby improving on-site work efficiency. While meeting the on-site explosion-proof requirements, the tool (oil pump shaft lifting tool) is made to be ergonomic to the greatest extent. In terms of digital display, it can be accurate to 3 decimal places, and the interchangeable calculation of national standard and American standard units is realized, with multiple functions of clearing and setting. At the same time, there is a mechanical display position that can be compared to ensure the accuracy of the numerical value.

[0032] like Figure 1 As shown, further, the crossbeam 1 is a T-shaped crossbeam.

[0033] The beneficial effects of adopting the above further technical solution are: facilitating the installation and maintenance of the screw rod and facilitating the connection between the crossbeam and the shaft.

[0034] like Figure 1 As shown, further, the bracket 2 is a saddle-type bracket.

[0035] The beneficial effect of adopting the above further technical solution is that the aluminum alloy saddle-shaped bracket satisfies the formation of a relatively stable supporting mechanism, and prevents the tool from deforming or damaging parts during direct support. Due to its own light weight, it exerts good pressure on the connected equipment components and meets the explosion-proof requirements.

[0036] like Figure 1 As shown, further, the mechanical measuring mechanism 5 is evenly provided with circumferential scales.

[0037] The beneficial effect of adopting the above further technical solution is that the mechanical display adopts a circular scale evenly distributed, which is easy to read and improves the stability and reliability of the tool.

[0038] like Figure 1 As shown, further, a hand wheel 7 is provided at the other end of the screw rod 3.

[0039] The beneficial effect of adopting the above further technical solution is that the screwing method fully considers ergonomics, making it convenient for the user to rotate the screw by means of a hand wheel.

[0040] like Figure 1 As shown, further, a rocker 8 is provided on the hand wheel 7.

[0041] The beneficial effect of adopting the above further technical solution is that the hand wheel and the rocker can realize two modes of coarse adjustment and fine adjustment, and achieve a combination of fast and slow.

[0042] like Figure 1 As shown, further, the electronic measuring mechanism 4 includes: a capacitive barrier sensor 9 and an electronic display component 10 , wherein two ends of the capacitive barrier sensor 9 are connected to the bracket 2 and the beam 1 in a one-to-one correspondence, and the electronic display component 10 is connected to the capacitive barrier sensor 9 .

[0043] The beneficial effects of adopting the above further technical solution are: facilitating intuitive reading of numerical values ​​through the electronic display component, improving automation, and improving user experience.

[0044] like Figure 1 As shown, further, the electronic display component 10 is connected to the capacitive barrier sensor 9 via a USB T-type interface 11.

[0045] The beneficial effects of adopting the above further technical solution are: facilitating the detachable connection between the electronic display component and the capacitive sensor, and facilitating the installation and maintenance of the tool.

[0046] like Figure 1 As shown, further, the bracket 2 is made of aluminum alloy, and the beam 1 and the screw are made of 45# steel.

[0047] The beneficial effects of adopting the above further technical solution are: reducing the weight of the tool and reducing the cost.

[0048] like Figure 1 As shown, further, the outer side of the screw rod 3 is provided with a thread, and the screw rod 3 is transmission-connected to the cross beam 1 via the thread.

[0049] The beneficial effect of adopting the above further technical solution is that it is convenient for the screw rod to drive the crossbeam to move through the thread.

[0050] The embodiment of the present invention develops an oil pump shaft lifting tool, changes the mode of the traditional lifting device with the dial indicator reading, realizes single-person operation, real-time data reading, and the electronic display (electronic measuring mechanism) and mechanical display (mechanical measuring mechanism) verify each other, reducing the data error caused by human factors. The waist hole design structure can meet the needs of different models of oil main pumps.

[0051] The oil pump shaft lifting tool provided in the embodiment of the present invention is divided into three parts, namely, a supporting part, a screwing part and a measuring part.

[0052] 1) Support part: divided into "T"-shaped beam (beam) and saddle-shaped bracket (bracket) and its waist hole design.

[0053] 2) The screw-in part consists of a screw-in rod (rocker) and a circular handwheel (handwheel).

[0054] 3) The measurement is divided into electronic display and mechanical display parts, using Mini USB T-type interface.

[0055] 4) Material: The saddle bracket (bracket) is made of aluminum alloy, and other metal materials are 45# steel. The measuring part is made of: outer layer PVC, inner layer copper wire.

[0056] 5) The fixing method adopts the top screw design.

[0057] 6) The transmission structure adopts screw and thread connection.

[0058] Functions and effects:

[0059] 1) The aluminum alloy saddle bracket (bracket) satisfies the requirement of forming a relatively stable supporting mechanism. When directly supporting, it can prevent the tool from deforming or damaging parts. Due to its small weight, it can exert good pressure on the connected equipment components and meet the explosion-proof requirements.

[0060] 2) The waist hole design can meet the positioning requirements of various types of oil pump bearing boxes.

[0061] 3) The hand wheel and joystick can realize coarse adjustment and fine adjustment modes, combining fast and slow adjustment.

[0062] 4) The mechanical display (mechanical measuring mechanism) uses a circular scale evenly distributed.

[0063] 5) The electronic display (electronic measuring mechanism) has multiple functions such as zeroing, interchange between national and American standards, and unit selection.

[0064] 6) The overall load capacity can be 1T when matched with the same bolts.

[0065] 7) The screw-in method fully considers ergonomics, and the handwheel diameter basically matches the grip length of an adult man.

[0066] 8) The whole tool is easy to hold, simple to operate, the data is easy to read, and there is a mechanical bit value comparison.

[0067] The whole set of tools utilizes the equipment body, saving the time of installing the hanger and dial indicator, reducing the labor intensity of the user, and avoiding the risk of damaging the spindle. The number of operators is reduced from 3-4 to 1. The two reading methods of values ​​minimize the impact of system errors.

[0068] This tool avoids the safety risks of traditional methods, reduces the workload of lifting shafts, and significantly improves the overall automation level. At present, the company has 79 crude oil pumps and 46 finished oil pumps. The effective area of ​​the capacity and the waist hole design are suitable for multiple types and series of centrifugal pumps, and there is a lot of room for promotion.

[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A shaft lifting tool for an oil pump, characterized in that: include: A crossbeam, a bracket, a screw, an electronic measuring mechanism, and a mechanical measuring mechanism. One end of the screw passes through the crossbeam and is rotatably connected to the bracket through the mechanical measuring mechanism. The electronic measuring mechanism is respectively connected to the bracket and the crossbeam. A pair of waist holes are provided on the crossbeam.

2. The oil pump shaft lifting tool according to claim 1, characterized in that: The crossbeam is a T-shaped crossbeam.

3. The oil pump shaft lifting tool according to claim 1, characterized in that: The bracket is a saddle-type bracket.

4. The oil pump shaft lifting tool according to claim 1, characterized in that: The mechanical measuring mechanism is evenly provided with circumferential scales.

5. The oil pump shaft lifting tool according to claim 1, characterized in that: The other end of the screw rod is provided with a hand wheel.

6. The oil pump shaft lifting tool according to claim 5, characterized in that: A rocker is arranged on the hand wheel.

7. The oil pump shaft lifting tool according to claim 1, characterized in that: The electronic measuring mechanism comprises: a capacitive barrier sensor and an electronic display component. Two ends of the capacitive barrier sensor are connected to the bracket and the crossbeam in a one-to-one correspondence, and the electronic display component is connected to the capacitive barrier sensor.

8. The oil pump shaft lifting tool according to claim 7, characterized in that: The electronic display component is connected to the capacitive sensor via a USB T-type interface.

9. The oil pump shaft lifting tool according to claim 1, characterized in that: The bracket is made of aluminum alloy, and the crossbeam and screw are made of 45# steel.

10. The oil pump shaft lifting tool according to claim 1, characterized in that: The outer side of the screw rod is provided with threads, and the screw rod is transmission-connected with the cross beam via the threads.

Citation Information

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