Manufacturing method of buckle type photovoltaic photo-thermal coupling structure

Through the snap-on photovoltaic photovoltaic coupling structure, the translucent photovoltaic cell is tightly coupled with the photothermal reflector, solving the problems of low efficiency and inadequateness of traditional connection methods, realizing rapid installation and disassembly and reducing maintenance costs Effect.

CN119497447APending Publication Date: 2025-02-21CHINA HUADIAN ENG CO LTD +1
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Patent Information

Application Number
CN202411883334.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-02-21

AI Technical Summary

Technical Problem

The existing photovoltaic photothermal coupling technology has challenges in rapid installation and disassembly and adapting to the needs of diverse scenarios. The traditional connection method is inefficient and is not suitable for dynamic load environments.

Method used

It adopts a snap-type photovoltaic photothermal coupling structure, and the translucent photovoltaic cell is tightly coupled and connected with the photothermal reflector through snap-on, achieving fast and convenient fixing and disassembly.

Benefits of technology

It significantly reduces the system deployment and maintenance costs, provides the possibility of modular expansion, is suitable for diverse application scenarios, and improves the flexibility and applicability of the system.

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Abstract

The invention provides a manufacturing method of a buckle type photovoltaic photo-thermal coupling structure. The manufacturing method comprises the following steps: preparing a semitransparent photovoltaic cell; preparing a photo-thermal reflecting mirror; the semi-transparent photovoltaic cell and the photo-thermal reflecting mirror are tightly coupled and connected through a buckle, and a buckle type photovoltaic photo-thermal coupling structure is manufactured. According to the invention, the semi-transparent photovoltaic cell and the photo-thermal reflector are in tight coupling connection through the buckle, so that the manufactured photovoltaic photo-thermal coupling structure has a good light transmission effect and durability, and the structural stability is relatively good; the device can be applied to a tower type photo-thermal power station, a groove type photo-thermal power station, a Fresnel type photo-thermal power station, a disc type photo-thermal power station and other photo-thermal power stations, is particularly suitable for a photovoltaic photo-thermal coupling system needing to be disassembled, replaced and maintained regularly, is also suitable for a photovoltaic photo-thermal system adopting modular design, and is particularly suitable for a photovoltaic photo-thermal system needing to be freely combined and expanded.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic-thermal coupling structure manufacturing, and in particular to a method for manufacturing a snap-on photovoltaic-thermal coupling structure. Background Art

[0002] Photovoltaic-thermal coupling technology provides a new direction for modular and highly flexible solar energy utilization, especially in temporary energy supply, distributed energy systems and scenarios that require rapid deployment. However, how to achieve rapid installation and removal of photovoltaic modules and photothermal reflectors has become an important challenge for the promotion of technology. Optimizing the combined structure to adapt it to the needs of a variety of scenarios is an important topic in promoting the popularization of photovoltaic-thermal technology.

[0003] Although welding and gluing can provide reliable fixation, the installation process is cumbersome and inefficient, especially in scenarios that require frequent maintenance or replacement. In addition, the rigid connection of these methods is prone to fatigue failure under dynamic loads or vibration environments and is not suitable for temporary or mobile energy systems. Therefore, the limitations of traditional methods seriously affect the flexibility and applicability of photovoltaic thermal coupling technology. Summary of the invention

[0004] In response to the above problems, the present invention proposes a method for manufacturing a snap-on photovoltaic thermal coupling structure, which realizes the quick and convenient fixation between the semi-transparent photovoltaic cell and the thermal reflector through the snap. This method can complete installation and disassembly without complex tools, significantly reduces the system deployment and maintenance costs, and provides the possibility of modular expansion. In emergency energy supply, mobile energy stations and rapid installation projects, the snap-on photovoltaic thermal coupling structure has demonstrated excellent adaptability and efficiency, providing new technical support for the popularization of photovoltaic thermal technology in a variety of application scenarios.

[0005] The present invention provides a method for manufacturing a snap-on photovoltaic thermal coupling structure, which specifically comprises:

[0006] Preparation of semi-transparent photovoltaic cells;

[0007] Preparation of photothermal reflectors;

[0008] The semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled and connected by snap-fitting to form a snap-fit ​​photovoltaic photothermal coupling structure.

[0009] The snap-on photovoltaic-thermal coupling structure can be applied to tower-type solar thermal power stations, trough-type solar thermal power stations, Fresnel-type solar thermal power stations, dish-type solar thermal power stations and other solar thermal power stations. The snap-on photovoltaic-thermal coupling structure is suitable for photovoltaic-thermal coupling systems that need to be regularly disassembled, replaced and maintained. The snap-on photovoltaic-thermal coupling structure is also suitable for photovoltaic-thermal systems with modular design, especially photovoltaic-thermal systems that need to be freely combined and expanded.

[0010] According to a method for manufacturing a snap-on photovoltaic photothermal coupling structure provided by the present invention, a semi-transparent photovoltaic cell is tightly coupled with a photothermal reflector by snapping, specifically comprising:

[0011] Buckles are respectively installed at the four corners of the surface of the photothermal reflector, and the buckles are made of PI or PC material;

[0012] Laminating and arranging a semi-transparent photovoltaic cell on the surface of the photothermal reflector;

[0013] The locking function of the buckle is used to fix the semi-transparent photovoltaic cell on the surface of the photothermal reflector, so that the semi-transparent photovoltaic cell and the photothermal reflector are tightly fitted.

[0014] According to a method for manufacturing a snap-on photovoltaic photothermal coupling structure provided by the present invention, a semi-transparent photovoltaic cell is tightly coupled with a photothermal reflector by snapping, specifically comprising:

[0015] A plurality of buckles are evenly installed along four sides of the surface of the photothermal reflector, and the buckles are made of PI or PC material;

[0016] Laminating and arranging a semi-transparent photovoltaic cell on the surface of the photothermal reflector;

[0017] The locking function of the buckle is used to fix the semi-transparent photovoltaic cell on the surface of the photothermal reflector, so that the semi-transparent photovoltaic cell and the photothermal reflector are tightly fitted.

[0018] According to a method for manufacturing a snap-on photovoltaic photothermal coupling structure provided by the present invention, a semi-transparent photovoltaic cell is tightly coupled with a photothermal reflector by snapping, specifically comprising:

[0019] Buckles are respectively installed at the four corners of the surface of the photothermal reflector, and multiple buckles are evenly installed along the four sides of the surface of the photothermal reflector, and the buckles are made of PI or PC material;

[0020] Laminating and arranging a semi-transparent photovoltaic cell on the surface of the photothermal reflector;

[0021] The semi-transparent photovoltaic cell is fixed on the surface of the photothermal reflector by utilizing the locking function of each buckle, so that the semi-transparent photovoltaic cell and the photothermal reflector are closely fitted.

[0022] According to a method for manufacturing a snap-on photovoltaic photothermal coupling structure provided by the present invention, a semi-transparent photovoltaic cell is tightly coupled with a photothermal reflector by snapping, specifically comprising:

[0023] Guide rail grooves are respectively installed on the left and right sides of the photothermal reflector, and the guide rail grooves are provided with buckles;

[0024] Sliding the semi-transparent photovoltaic cell along the guide grooves on both sides onto the surface of the photothermal reflector;

[0025] The locking function of the buckle is used to fix the semi-transparent photovoltaic cell on the surface of the photothermal reflector, so that the semi-transparent photovoltaic cell and the photothermal reflector are tightly fitted.

[0026] Wherein, the guide rail groove is made of polytetrafluoroethylene material, and the buckle is made of PI or PC material.

[0027] Specifically, the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled by means of a threaded locking buckle, or the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled by means of an elastic locking buckle, or the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled by means of a suction cup buckle, or the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled by means of a self-locking buckle.

[0028] The manufacturing method of the snap-on photovoltaic thermal coupling structure provided by the present invention uses a snap to reliably connect the translucent photovoltaic cell with the thermal reflector, so the photovoltaic thermal coupling structure has good light transmission effect and durability, good structural stability, avoids the pollution or aging problems that may be caused by the connection of adhesives and sealing materials, and is easy to disassemble and maintain. The snap-on photovoltaic thermal coupling structure made by the manufacturing method provided by the present invention can be applied to tower-type thermal power stations, trough-type thermal power stations, Fresnel-type thermal power stations, dish-type thermal power stations and other thermal power stations, and is particularly suitable for photovoltaic thermal coupling systems that need to be regularly disassembled, replaced and maintained, and is also suitable for photovoltaic thermal systems using modular design, especially photovoltaic thermal systems that need to be freely combined and expanded. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1This is a flow chart of the manufacturing method of the snap-on photovoltaic thermal coupling structure of the present invention;

[0031] Figure 2 A schematic diagram of a snap-on photovoltaic-thermal coupling structure manufactured using an embodiment of the present invention.

[0032] Description of reference numerals:

[0033] 1. Semi-transparent photovoltaic cells;

[0034] 2. Photothermal reflector;

[0035] 3. Buckle. DETAILED DESCRIPTION

[0036] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0038] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] like Figure 1 As shown, the manufacturing method of the snap-in photovoltaic thermal coupling structure of the embodiment of the present invention includes:

[0040] Preparation of semi-transparent photovoltaic cell 1;

[0041] Prepare a photothermal reflector 2;

[0042] The semi-transparent photovoltaic cell 1 and the photothermal reflector 2 are tightly coupled and connected by means of the buckle 3 to form a buckle-type photovoltaic photothermal coupling structure.

[0043] Since the embodiment of the present invention adopts the buckle 3 to achieve a tight fit and fixation between the semi-transparent photovoltaic cell 1 and the photothermal reflector 2, the manufactured buckle-type photovoltaic photothermal coupling structure not only has good light transmission effect and durability, good structural stability, but also avoids the pollution or aging problems that may be caused by the connection of adhesives and sealing materials, and is easy to disassemble and maintain.

[0044] The snap-on photovoltaic thermal coupling structure made by the embodiment of the present invention can be applied to tower-type thermal power stations, trough-type thermal power stations, Fresnel-type thermal power stations, dish-type thermal power stations and other thermal power stations. The snap-on photovoltaic thermal coupling structure is suitable for photovoltaic thermal coupling systems that need to be regularly disassembled, replaced or maintained, such as mobile photovoltaic thermal power generation systems, temporary solar power supply systems, etc. Such application scenarios require that components can be quickly disassembled and reinstalled. The snap-on photovoltaic thermal coupling structure is also suitable for environments with irregular surfaces on the surface of buildings or other surfaces, requiring quick installation and easy later maintenance, and is commonly used in building photovoltaic integration, parking lot photovoltaic roof systems, etc. In addition, the snap-on photovoltaic thermal coupling structure is also suitable for photovoltaic thermal systems with modular design, especially systems that require free combination, scalability or flexible use, such as solar collector modules, photovoltaic modules and other quickly replaceable systems.

[0045] The preparation of semi-transparent photovoltaic cells, the preparation of photothermal reflectors and the specific method of coupling the two are described in detail below.

[0046] 1. Preparation process of semi-transparent photovoltaic cells

[0047] The semi-transparent photovoltaic cell of this embodiment can be a semi-transparent perovskite solar cell, a semi-transparent quantum dot solar cell, a semi-transparent dye-sensitized solar cell or a semi-transparent organic solar cell. The structure of the semi-transparent photovoltaic cell 1 can be sequentially arranged as follows: substrate, first transparent electrode, electron transport layer, light absorption layer, hole transport layer, second transparent electrode, encapsulation layer, including multiple possibilities of all layers existing or some layers not existing. The specific preparation process is as follows:

[0048] Preparation of substrate

[0049] Substrate material: Select a transparent substrate material, such as glass material or flexible polymer material, etc., among which the flexible polymer material can be PET material, PI material, etc.

[0050] The substrate is made of glass or flexible polymer material, and then ultrasonically cleaned with deionized water, ethanol and acetone to remove surface impurities. The substrate is then blown dry with nitrogen and the surface of the substrate is treated with UV-Ozone or plasma to improve wettability.

[0051] Preparation of the first transparent electrode

[0052] The first transparent electrode material: generally ITO (indium tin oxide) or FTO (fluorine-doped tin oxide) material is selected.

[0053] A thin film is deposited on a substrate by magnetron sputtering or thermal evaporation to form a first transparent electrode, and then the first transparent electrode is annealed. The annealing temperature is controlled at 500°C and the annealing time is controlled at 30 minutes to improve conductivity and light transmittance.

[0054] Preparation of electron transport layer

[0055] Electron transport layer materials: usually titanium dioxide, tin dioxide, C60 and other materials are selected.

[0056] The electron transport layer is prepared by spin coating or slit coating, the spin coating speed can be set to 5000 rpm, the spin coating time can be controlled at 30 seconds, and then annealed in air, the annealing temperature is controlled at 150° C., and the annealing time is controlled at 30 minutes.

[0057] Preparation of light absorbing layer

[0058] Light absorption layer material: perovskite material (such as methylammonium lead iodide or triple cation mixed halide perovskite, etc.) is used.

[0059] First, prepare the perovskite precursor solution, and then coat the perovskite layer on the electron transport layer by spin coating or slit coating. During the spin coating process, add anti-solvents such as chloroform or toluene to induce perovskite crystallization. Then put the prepared substrate into a hot plate for heating and annealing. The annealing temperature is controlled at 100°C and the annealing time is controlled at 20 minutes to form a uniform light absorption layer.

[0060] Preparation of hole transport layer

[0061] Hole transport layer material: Spiro-OMeTAD or PEDOT:PSS material.

[0062] The hole transport layer is prepared on the perovskite light absorption layer by spin coating or slot coating, and then placed in air to promote doping.

[0063] Preparation of the second transparent electrode

[0064] Second transparent electrode material: generally ultra-thin metals (such as Au, Ag, etc.) or transparent conductive oxides (such as ITO, FTO, etc.) are selected.

[0065] The second transparent electrode is deposited on the hole transport layer by using methods such as magnetron sputtering and electron beam evaporation.

[0066] Preparation of encapsulation layer

[0067] Encapsulation layer material: Choose epoxy resin or polymer film.

[0068] The selected encapsulation layer material is used to cover the entire device to prevent moisture and oxygen in the environment from corroding the perovskite material. The encapsulation is performed under vacuum and UV curing or heat pressing is performed.

[0069] 2. Preparation process of photothermal reflector

[0070] The structure of the photothermal reflector of this embodiment can be sequentially arranged as follows: glass substrate, metal coating, spectrum separation layer and nano anti-reflection coating. The preparation process of the photothermal reflector includes the steps of selecting the material of the reflector, molding process, setting of the spectrum separation layer, deposition of the nano anti-reflection coating and the like. The photothermal reflector realizes more efficient light energy utilization through the multiple settings of the spectrum separation layer and the nano anti-reflection coating. The specific preparation process is as follows:

[0071] Preparation of the reflector body:

[0072] Metal coating material: Choose metal materials such as aluminum or silver with high reflectivity.

[0073] A metal material is coated on a glass substrate to form a reflector body to ensure that the reflectivity is above 90%. The reflector body can adopt a planar structure or a curved structure.

[0074] When the main body of the reflector adopts a curved structure, the glass substrate needs to be processed into a micro-curved or curved surface through hot bending or vacuum forming technology. Alternatively, a flexible polymer substrate material (such as PI film) is used to replace the glass substrate to make the reflector lightweight and impact-resistant.

[0075] Preparation of spectral separation layer:

[0076] Materials for the spectrum separation layer: select materials such as silicon dioxide and aluminum oxide.

[0077] Using electron beam evaporation, silicon dioxide and aluminum oxide are alternately deposited on the surface of the reflector body. The thickness of each layer of silicon dioxide and each layer of aluminum oxide is controlled between 5 and 100 nanometers, ensuring high reflectivity of ultraviolet-visible light and allowing infrared light to pass through.

[0078] Preparation of Nano Anti-reflective Coating:

[0079] Materials for nano anti-reflective coating: Choose hydrophobic and high temperature resistant materials, such as silica, fluoride and other materials.

[0080] A nano anti-reflection coating is deposited on the surface of the spectrum separation layer by a sol-gel method or an electron beam evaporation method to ensure uniform distribution and improve the light transmission performance of the reflector. Among them, the thickness of the nano anti-reflection coating is controlled at 100 to 200 nanometers to reduce light reflection losses and improve the weather resistance of the reflector. Self-cleaning nanoparticles (such as titanium dioxide) can also be used as additives for the nano anti-reflection coating to give the mirror a self-cleaning function while maintaining high light transmittance. The nano anti-reflection coating is then subjected to plasma surface treatment to improve its chemical stability in high temperature environments.

[0081] Finally, the prepared photothermal reflector is placed under simulated high temperature conditions for aging testing to ensure that the photothermal reflector maintains efficient optical performance after long-term exposure to a high temperature environment.

[0082] 3. Coupling process of semi-transparent photovoltaic cells and photothermal reflectors

[0083] As an efficient and flexible photovoltaic-thermal coupling connection method, the snap-on method can achieve a stable connection between semi-transparent photovoltaic cells and photothermal reflectors through a variety of design schemes. This method not only has a simple construction process, but also can effectively improve the stability and reliability of the system, and is suitable for photovoltaic-thermal coupling systems in various environments. Among them, the form of the snap-on can be selected according to actual needs, such as the existing threaded locking snap-on, elastic locking snap-on, suction cup snap-on, and snap-on with self-locking function, to ensure that the operation is convenient during the installation process and the photovoltaic cells can be firmly fixed.

[0084] The first method is to use a four-corner clip fixing method. This method installs clips at the four corners of the photothermal reflector to tightly fix the translucent photovoltaic cell to the surface of the photothermal reflector. The locking function of the clip can ensure a tight fit between the cell and the reflector to prevent the structure from loosening or failing due to external forces. The clip material used needs to have high strength and weather resistance. Usually, materials with excellent heat resistance and UV resistance such as polyimide (PI) or polycarbonate (PC) are selected to ensure that it is not affected by bad weather in a long-term outdoor environment.

[0085] The second method is to use a multi-point buckle fixing method. This method evenly arranges multiple buckles along the four sides of the photothermal reflector, and firmly fixes the translucent photovoltaic cell on the surface of the photothermal reflector through the locking function of the buckle. This method is suitable for photovoltaic cells and reflectors of larger sizes or irregular shapes, and can provide a more uniform force distribution, reducing the deformation or stress concentration of photovoltaic cells caused by thermal expansion and contraction. The spacing of the buckles can be adjusted according to actual use requirements to further improve the adaptability and reliability of the system. The selected materials are also mainly high-strength weather-resistant materials to ensure long-term stability in different environments.

[0086] The third method is a fixing method that combines four-corner buckles with multi-point buckles. This method not only installs buckles at the four corners of the photothermal reflector, but also evenly arranges multiple buckles along the four sides of the photothermal reflector, and firmly fixes the translucent photovoltaic cell on the surface of the photothermal reflector through the locking function of the buckle. This method integrates the advantages of the four-corner buckle fixing method and the multi-point buckle fixing method, greatly improving the connection stability between the translucent photovoltaic cell and the photothermal reflector, reducing the deformation or stress concentration of the photovoltaic cell due to thermal expansion and contraction, and preventing the structure from loosening or failing due to external forces.

[0087] The fourth method is to slide the translucent photovoltaic cell onto the surface of the photothermal reflector by using the limiting function of the guide groove and the buckle, and then secure it firmly by locking it with the buckle. This method can accurately control the position of the photovoltaic cell and ensure its installation accuracy. The guide groove is made of highly wear-resistant polytetrafluoroethylene (PTFE) material, which has good sliding and wear resistance, and effectively reduces the friction and wear between the photovoltaic cell and the photothermal reflector. The locking function of the buckle ensures the long-term stability between the photovoltaic cell and the reflector, and is easy to maintain and replace, greatly improving the reliability and economy of the system.

[0088] Several snap connection methods are described in detail below.

[0089] Elastic locking snap-on connection: This method combines the functions of springs and snaps, and uses elastic force to achieve a firm connection between the snap and the surface of the photovoltaic cell or thermal reflector. When in use, the snap fixes the photovoltaic cell to the surface of the thermal reflector through the tension of the spring and keeps it tight through mechanical force. The advantage of the spring snap-on connection is that it can effectively relieve the stress caused by thermal expansion and contraction, especially in environments with large temperature changes. This method is suitable for systems that are sensitive to temperature changes, such as thermal power generation systems in high-temperature areas.

[0090] Threaded locking snap-on connection: The threaded snap-on firmly connects the snap-on to the photovoltaic cell or solar thermal reflector through the threaded structure. Compared with the traditional snap-on method, the threaded snap-on can provide a stronger locking force to ensure the stability of the connection over a long period of time. During installation, the outer structure of the threaded snap-on can be rotated to achieve fixation, thereby forming a reliable coupling structure. This method is particularly suitable for applications that require long-term use and have high requirements for connection strength, especially in high-temperature environments where loosening is not allowed.

[0091] Suction cup buckle connection: The suction cup buckle uses the vacuum adsorption characteristics of the suction cup to create negative pressure between the surfaces of the photovoltaic cell and the photothermal reflector, thereby achieving a tight connection between the two. The advantage of this method is that it can achieve fast and lossless connection and disassembly, which is particularly suitable for scenes that require frequent disassembly or maintenance. The suction cup buckle is suitable for situations where the materials of the photovoltaic cell and the photothermal reflector are relatively smooth and there are not too many irregular protrusions on the surface. This method can also maintain good connection performance in low temperature and high humidity environments.

[0092] Self-locking snap-on connection: A snap-on with automatic locking function is used to tightly lock the photovoltaic cell and the solar thermal reflector through the self-locking function of the snap-on. This self-locking snap-on connection method ensures that even if the alignment is not complete during the installation process, the final tightening can be automatically completed through the self-locking mechanism, avoiding the influence of human operation errors. The self-locking snap-on is very suitable for fast-assembly photovoltaic and solar thermal coupling systems, which can reduce the complexity of manual assembly and improve work efficiency. It usually has strong mechanical stability and is suitable for large-scale production and on-site installation.

[0093] The various buckles mentioned above all adopt the existing buckle structures on the market, so the specific structural form of the buckle will not be described in detail. You only need to select the corresponding buckle according to actual usage requirements.

[0094] Each snap-on connection method is adapted to specific application environments and requirements. For example, elastic snaps are suitable for areas with large thermal expansion and contraction, suction cup snaps are suitable for scenarios that require high-frequency maintenance, and self-locking and threaded snaps are suitable for large-scale production and applications with high requirements for connection stability. Choosing the appropriate snap-on method can be determined based on actual environmental conditions, maintenance requirements, and system stability, thereby ensuring efficient operation and long-term stability of the photovoltaic-thermal coupling system.

[0095] In summary, the snap-on photovoltaic thermal coupling structure made by this embodiment has significant advantages over the traditional fixed coupling system. In terms of weather resistance, the photovoltaic thermal coupling system with snap-on technology needs to have strong adaptability and be able to work stably in an environment with large temperature changes. The system can withstand high temperatures ranging from 80°C to 150°C and maintain its shape and function without being affected by thermal expansion. At the same time, the material of the buckle has good UV resistance. After the UV aging test, there will be no cracks, shedding or discoloration on the surface, and the UV aging test time should reach more than 2000 hours. In addition, the buckle is also very resistant to corrosion and can work for at least 500 hours in a salt spray environment without obvious corrosion or damage.

[0096] In addition, the photovoltaic-thermal coupling structure using snap-on technology shows significant advantages in terms of easy replacement and reduced maintenance costs. Specifically, the use of snap-on connection can reduce the maintenance time and maintenance costs when the system fails. Compared with the traditional fixed connection method, the snap-on structure can save about 30% of the maintenance time each time the photovoltaic cell or photothermal reflector needs to be disassembled and replaced, usually from 4 hours in the traditional method to about 2.8 hours. In terms of maintenance costs, the application of the snap-on structure reduces the annual average operation and maintenance costs by at least 15% to 20%. By simplifying the disassembly and replacement process, labor costs and equipment downtime are reduced, and due to the high reliability and durability of the snap, the failure rate of the equipment is also reduced accordingly. This means that the long-term operating costs of the system can be greatly reduced, especially in application scenarios where photovoltaic cells or photothermal reflectors need to be replaced frequently. In addition, the snap-on structure also reduces the additional maintenance costs caused by equipment damage, further improving the economy and maintainability of the system.

[0097] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for manufacturing a snap-on photovoltaic thermal coupling structure, characterized in that: include: Preparation of semi-transparent photovoltaic cells; Preparation of photothermal reflectors; The semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled and connected by snap-fitting to form a snap-fit ​​photovoltaic photothermal coupling structure.

2. The method for manufacturing a snap-on photovoltaic-thermal coupling structure according to claim 1, characterized in that: The semi-transparent photovoltaic cell is tightly coupled with the photothermal reflector through a buckle, specifically including: Install buckles at the four corners of the surface of the photothermal reflector respectively; Laminating and arranging a semi-transparent photovoltaic cell on the surface of the photothermal reflector; The locking function of the buckle is used to fix the semi-transparent photovoltaic cell on the surface of the photothermal reflector, so that the semi-transparent photovoltaic cell and the photothermal reflector are tightly fitted.

3. The method for manufacturing the snap-on photovoltaic thermal coupling structure according to claim 2, characterized in that: The buckle is made of PI or PC material.

4. The method for manufacturing a snap-on photovoltaic-thermal coupling structure according to claim 1, characterized in that: The semi-transparent photovoltaic cell is tightly coupled with the photothermal reflector through a buckle, specifically including: A plurality of buckles are evenly installed along four sides of the surface of the photothermal reflector; Laminating and arranging a semi-transparent photovoltaic cell on the surface of the photothermal reflector; The locking function of the buckle is used to fix the semi-transparent photovoltaic cell on the surface of the photothermal reflector, so that the semi-transparent photovoltaic cell and the photothermal reflector are tightly fitted.

5. The method for manufacturing a snap-on photovoltaic-thermal coupling structure according to claim 1, characterized in that: The semi-transparent photovoltaic cell is tightly coupled with the photothermal reflector through a buckle, specifically including: Buckles are respectively installed at the four corners of the surface of the photothermal reflector, and multiple buckles are evenly installed along the four sides of the surface of the photothermal reflector; Laminating and arranging a semi-transparent photovoltaic cell on the surface of the photothermal reflector; The semi-transparent photovoltaic cell is fixed on the surface of the photothermal reflector by utilizing the locking function of each buckle, so that the semi-transparent photovoltaic cell and the photothermal reflector are closely fitted.

6. The method for manufacturing the snap-on photovoltaic-thermal coupling structure according to claim 4 or 5, characterized in that: The buckle is made of PI or PC material.

7. The method for manufacturing a snap-on photovoltaic-thermal coupling structure according to claim 1, characterized in that: The semi-transparent photovoltaic cell is tightly coupled with the photothermal reflector through a buckle, specifically including: Guide rail grooves are respectively installed on the left and right sides of the photothermal reflector, and the guide rail grooves are provided with buckles; Sliding the semi-transparent photovoltaic cell along the guide grooves on both sides onto the surface of the photothermal reflector; The locking function of the buckle is used to fix the semi-transparent photovoltaic cell on the surface of the photothermal reflector, so that the semi-transparent photovoltaic cell and the photothermal reflector are tightly fitted.

8. The method for manufacturing the snap-on photovoltaic-thermal coupling structure according to claim 7, characterized in that: The guide rail groove is made of polytetrafluoroethylene material, and the buckle is made of PI or PC material.

9. The method for manufacturing a snap-in photovoltaic-thermal coupling structure according to any one of claims 1 to 8, characterized in that: The semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled via a threaded locking buckle, or the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled via an elastic locking buckle, or the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled via a suction cup buckle, or the semi-transparent photovoltaic cell and the photothermal reflector are tightly coupled via a self-locking buckle.

10. The method for manufacturing a snap-in photovoltaic-thermal coupling structure according to any one of claims 1 to 8, characterized in that: The snap-on photovoltaic-thermal coupling structure is applicable to a tower-type solar thermal power generation system, a trough-type solar thermal power generation system, a Fresnel-type solar thermal power generation system, and a dish-type solar thermal power generation system.

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