X-ray detection stepping detection device and detection method for plate-fin radiator

By designing a stepping X-ray detection device, using linear modules and stepping rack assembly to achieve uniform detection of the plate fin radiator, the problems of low detection efficiency and uneven shooting distance in the prior art are solved, and the detection efficiency is significantly improved.

CN119510457APending Publication Date: 2025-02-25XINXIANG AVIATION IND GROUP
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Patent Information

Application Number
CN202411550575.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

The existing X-ray detection process of plate fin radiator has artificial adjustment, resulting in uneven shooting distances, low detection efficiency and occupies equipment resources, affecting the production rhythm.

Method used

A step detection device including an X-ray detection rack and a detection device is designed, and the stepping movement of the X-ray detection device is realized through a linear module and a stepping rack assembly to ensure that the spacing of each detection is consistent.

Benefits of technology

It improves detection efficiency and shortens the X-ray time of each set of products, from 8 hours to 4 hours, solving the bottleneck problem of the detection process.

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Abstract

The invention relates to the technical field of detection, in particular to an X-ray detection stepping device and detection method for a plate-fin radiator, the device comprises an X-ray detection frame and an X-ray detection device, the X-ray detection frame comprises a basic frame assembly, a guide rail, a linear module and X-ray detection equipment; the guide rail is arranged at the top of the basic frame assembly, the X-ray detection equipment is installed on the linear module, the linear module can drive the X-ray detection equipment to slide on the guide rail, and the detection device is convenient and fast to operate, high in detection efficiency, stable in detection effect and capable of meeting the detection test requirements of plate-fin radiators of different specifications and different structures.
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Description

Technical Field

[0001] The present invention relates to the field of detection technology, and in particular to an X-ray detection stepping device and a detection method for a plate-fin radiator. Background Art

[0002] The plate-fin radiator core is the core component of the main heat exchange equipment in the aviation heat exchanger. The quality of the plate-fin radiator core directly affects the performance of the heat exchanger. During the production process of the plate-fin radiator, each set of products needs to be X-rayed after the life test to check the production quality of the radiator core, which is a key process. The main inspection contents include whether the fins of the radiator core are deformed, defective, and whether there are foreign objects.

[0003] At present, when the plate-fin radiator core is X-rayed, due to the hazards of X-ray radiation, each time a layer is inspected, the staff enters the inspection room to manually adjust it and then comes out to inspect it, repeating the work until all inspections are completed. Since the shooting distance during the inspection is manually adjusted, it is impossible to ensure that it is equidistant and consistent with the core spacing, and the inspection results often have repeated shots or missed shots. And when a machine fails, it cannot be inspected on the machine, and the product must be dismantled and sent back to the original site for inspection.

[0004] According to statistics, each set of products uses more than 40 X-ray inspection films, which takes up one working day of the X-ray detection equipment and film developing equipment. When this type of product is being X-ray inspected, the other products are waiting in that process, disrupting the production rhythm of the other products that need X-ray inspection and affecting subsequent processes. The X-ray inspection process has become a bottleneck process in the production process of radiator products. Summary of the invention

[0005] Purpose of the present invention:

[0006] In order to solve the technical problems of existing process equipment, an X-ray detection stepping device and detection method are provided, which are easy and quick to operate, have high detection efficiency, stable detection effect, and can meet the detection and test requirements of plate-fin radiators of different specifications and structures.

[0007] Technical solution:

[0008] An X-ray inspection stepping inspection device for a plate-fin radiator comprises an X-ray inspection frame and an X-ray inspection device, wherein the X-ray inspection frame comprises a basic frame assembly, a guide rail 11, a linear module 22, and an X-ray inspection device 33; the guide rail 11 is arranged on the top of the basic frame assembly, the X-ray inspection device 33 is installed on the linear module 22, and the linear module 22 can drive the X-ray inspection device 33 to slide on the guide rail 11;

[0009] The X-ray detection device is arranged on the basic frame assembly and is located below the X-ray detection equipment 33. The X-ray detection device includes a profile assembly 1, a tray assembly 2, a guide assembly 3, a stepping rack assembly 4, a limit assembly 5, and a lead plate assembly 6; the profile assembly 1 is arranged at the upper part of the lower end of the basic frame assembly, the lead plate assembly 6 is installed in the profile assembly 1, the guide assembly 3 is installed on the profile assembly 1, the tray assembly 2 and the limit assembly 5 are slidably installed on the guide assembly 3, the stepping rack assembly 4 is installed on the profile assembly 1, and cooperates with the limit assembly 5 to realize the stepping movement of the tray assembly 2.

[0010] Furthermore, the X-ray inspection frame also includes an angle adjustment component 44 and a height adjustment component 55. The height adjustment component 55 is installed on the basic frame component to realize height adjustment. The angle adjustment component 44 is installed on the top of the height adjustment component 55 and is connected to the guide rail 11 to realize that the X-ray emitted by the X-ray inspection equipment 33 is parallel to the inspection gap of the inspected product.

[0011] Furthermore, the profile assembly 1 is formed by connecting the first profile 1.1 and the second profile 1.2 in sequence; the first profile 1.1 and the second profile 1.2 are both provided with axial mounting grooves, and the lead plate assembly 6 is installed in the mounting grooves.

[0012] Furthermore, the lead plate assembly 6 comprises a lead plate 6.1 and a stainless steel plate 6.2. The lead plate 6.1 is placed on the stainless steel plate 6.2. Two circular holes are arranged on the side of the stainless steel plate 6.2 for the lead plate assembly 6 to move.

[0013] Furthermore, the tray assembly 2 includes a first angle iron 2.1, a second angle iron 2.2, a first ear piece 2.3, a mounting plate 2.4, a mounting bracket 2.5 and a bow clamp 2.6. The first angle iron 2.1 and the second angle iron 2.2 are welded end to end in sequence to form a first basic frame. The first ear piece 2.3 is installed on the outside of the first basic frame, the mounting plate 2.4 is installed on the inside of the first basic frame, the mounting bracket 2.5 is installed on the mounting plate 2.4, and the bow clamp 2.6 is installed on the mounting bracket 2.5 to cooperate with the mounting bracket 2.5 to fix the plate-fin radiator product.

[0014] Furthermore, the tray assembly 2 includes a third angle iron 2.7, a fourth angle iron 2.8, a second ear piece 2.9, a mounting plate 2.10, a clamping screw 2.11 and a threaded bracket 2.12. The third angle iron 2.7 and the fourth angle iron 2.8 are welded end to end in sequence to form a second basic frame. The second ear piece 2.9 and the threaded bracket 2.12 are installed on the outside of the basic frame, the mounting plate 2.10 is installed on the inside of the second basic frame, and the clamping screw 2.11 is installed on the threaded bracket 2.12.

[0015] Furthermore, the guide assembly 3 includes a guide rail 3.1 and a slider 3.2; the guide rail 3.1 is installed on the profile assembly 1, the slider 3.2 is slidably arranged on the guide rail 3.1, and the slider 3.2 is connected to the first ear piece 2.3 or the second ear piece 2.9 of the tray assembly 2.

[0016] Furthermore, the stepping rack assembly 4 includes a rack 4.1 and a mounting block 4.2. The tooth spacing of the rack 4.1 is the interval distance for each detection. It is used in conjunction with the limit assembly 5. After the two mounting blocks 4.2 are assembled with the profile assembly 1, the rack 4.1 is assembled on the mounting block 4.2.

[0017] Furthermore, the limiting assembly 5 includes a connecting plate 5.1, an indexing pin 5.2, an indexing pin slide rail 5.3, a spring 5.4, and a handle 5.5; the connecting plate 5.1 is installed on the slider 3.2 of the guide assembly 3, and can slide on the guide rail 3.1 driven by the slider 3.2, the bottom of the indexing pin slide rail 5.3 is connected to the connecting plate 5.1, the open end of the indexing pin slide rail 5.3 is slidably matched with the guide rail 3.1, the handle 5.5 passes through the open end of the indexing pin slide rail 5.3 from one side of the indexing pin slide rail 5.3, and is connected to the indexing pin 5.2 arranged on the other side of the indexing pin slide rail 5.3, the end of the indexing pin 5.2 cooperates with the rack 4.1 to achieve limiting, the spring 5.4 and the handle 5.5 are axially fixed to the outer wall of the handle 5.5, and the spring 5.4 is in a compressed state.

[0018] An X-ray inspection method for a plate-fin radiator, using the stepping device to:

[0019] External factory inspection method: install the plate-fin radiator on the tray assembly 2 of the inspection device and fix it. When the plate-fin radiator is installed vertically, the plate-fin radiator is installed on the mounting bracket 2.5 and clamped with the bow clamp 2.6. When the plate-fin radiator is installed horizontally, the plate-fin radiator is installed on the mounting bracket 2.10 and clamped with the clamping screw 2.11 and the threaded bracket 2.12. Install the X-ray inspection device 33 on the linear module 22, drive the linear module 22 to slide on the guide rail 11 through computer remote control, and use program control to make the X-ray inspection device 33 perform step-by-step inching inspection. This mode is suitable for external factory inspection conditions;

[0020] Laboratory detection method: The plate-fin radiator is loaded into the tray assembly 2 of the detection device and fixed. When the plate-fin radiator is installed vertically, the plate-fin radiator is installed on the mounting bracket 2.5 and clamped with the bow clamp 2.6. When the plate-fin radiator is installed horizontally, the plate-fin radiator is installed on the mounting tray 2.10 and clamped with the clamping screw 2.11 and the threaded bracket 2.12. A fixed X-ray detection device 33 is used. At this time, there is no need to use an X-ray detection frame. The linear module 22 on the tray assembly 2 is remotely controlled by a computer. The linear module 22 drives the tray assembly 2 and the plate-fin radiator to move on the guide assembly 33, and drives the plate-fin radiator to move for X-ray equidistant shooting detection. The stepping rack assembly 44 cooperates with the limit assembly 55 to realize stepping movement. This mode is suitable for laboratory detection conditions.

[0021] Beneficial effects:

[0022] The present invention proposes an X-ray inspection step detection device and method for plate-fin radiators. Compared with the current X-ray inspection process, the X-ray inspection time for each set of products is shortened from 8 hours to 4 hours. The operation is convenient and fast, the inspection efficiency is high, and the inspection effect is stable. It can meet the inspection and test requirements of plate-fin radiators of different specifications and structures, improve the X-ray inspection efficiency of this type of product, and effectively solve the bottleneck problem of the X-ray inspection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. It is obvious that the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 A three-dimensional model diagram of an X-ray inspection stepping device for a plate-fin radiator of the present invention;

[0025] Figure 2 A three-dimensional model diagram of an X-ray inspection frame of an X-ray inspection stepping device for a plate-fin radiator of the present invention;

[0026] Figure 3 This is a structural diagram of a detection frame of an X-ray detection stepping device for a plate-fin radiator of the present invention;

[0027] Among them, 11, guide rail, 22, linear module, 33, X-ray detection equipment, 44, angle adjustment component, 55, height adjustment component;

[0028] Figure 4 A three-dimensional model diagram of an X-ray detection device in an X-ray detection stepping device for a plate-fin type radiator of the present invention;

[0029] Figure 5 This is a structural diagram of an X-ray inspection stepping device for a plate-fin radiator of the present invention;

[0030] Among them, 1. profile assembly, 2. tray assembly, 3. guide assembly, 4. stepping rack assembly, 5. limit assembly, 6. lead plate assembly;

[0031] Figure 6 It is a schematic structural diagram of a profile assembly of an X-ray inspection stepping device and an inspection frame for a plate-fin radiator of the present invention;

[0032] Among them, 1.1, first profile, 1.2, second profile;

[0033] Figure 7 It is a schematic diagram of the structure of two tray components of an X-ray inspection stepping device for a plate-fin radiator of the present invention;

[0034] Among them, 2.1, a first angle iron, 2.2, a second angle iron, 2.3, a first ear piece, 2.4, a mounting plate, 2.5, a mounting bracket, 2.6, a bow clamp, 2.7, a third angle iron, 2.8, a fourth angle iron, 2.9, a second ear piece, 2.10, a mounting bracket, 2.11, a clamping screw, 2.12, a threaded bracket;

[0035] Figure 8 This is a schematic diagram of the structure of a guide assembly of an X-ray inspection stepping device for a plate-fin radiator of the present invention; wherein 3.1 is a guide rail, and 3.2 is a slider;

[0036] Fig. 9 This is a schematic diagram of the structure of a stepping rack assembly of an X-ray detection stepping device for a plate-fin radiator of the present invention, wherein 4.1 is a rack, and 4.2 is a mounting block;

[0037] Fig.10 This is a schematic diagram of the structure of a limit assembly of an X-ray detection stepping device for a plate-fin type radiator of the present invention, wherein 5.1, a connecting plate, 5.2, an indexing pin, 5.3, an indexing pin slide rail, 5.4, a spring, and 5.5, a handle;

[0038] Fig.11 This is a schematic structural diagram of a lead plate assembly of an X-ray inspection stepping device for a plate-fin radiator of the present invention; wherein 6.1 is a lead plate 6.1, and 6.2 is a stainless steel plate. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0040] The features and illustrative embodiments of various aspects of the present invention will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is by no means limited to any specific settings and methods proposed below, but covers any improvements, replacements and modifications of structures, methods, devices without departing from the spirit of the present invention. In the accompanying drawings and the following description, known structures and technologies are not shown to avoid unnecessary ambiguity in the present invention.

[0041] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other, and the embodiments can refer to and quote each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0042] like Figure 1 As shown, the present invention proposes an X-ray inspection stepping inspection device for plate-fin radiators, including an X-ray inspection frame and an X-ray inspection device. The X-ray inspection frame is used to install inspection equipment, such as a portable X-ray inspection machine; the X-ray inspection device is used to install products and collect pictures. The X-ray inspection frame includes a basic frame assembly, a guide rail 11, a linear module 22, and an X-ray inspection device 33;

[0043] The linear module 22 is composed of a stepper motor, a corresponding mounting plate, and a mounting cassette, and is connected to the slider of the guide rail 11 by the mounting plate so that it can move linearly on the guide rail 11.

[0044] X-ray detection equipment 33 uses portable X-ray transmitters or fixed desktop X-ray detection equipment. Portable X-ray transmitters are suitable for mobile detection, such as host troubleshooting, off-site inspection, etc. Fixed desktop X-ray detection equipment is suitable for X-ray laboratories and is used when the product is movable.

[0045] The guide rail 11 is arranged on the top of the basic frame assembly, and the X-ray detection equipment 33 is installed on the linear module 22. The linear module 22 can drive the X-ray detection equipment 33 to slide on the guide rail 11; the X-ray detection device is arranged on the basic frame assembly and is located below the X-ray detection equipment 33. The X-ray detection frame also includes an angle adjustment assembly 44 and a height adjustment assembly 55. The height adjustment assembly 55 is installed on the basic frame assembly to realize height adjustment. The angle adjustment assembly 44 is installed on the top of the height adjustment assembly 55 and is connected to the guide rail 11 to realize that the X-ray emitted by the X-ray detection equipment 33 is parallel to the detection gap of the product being inspected. The basic frame assembly is installed with the guide rail 11, the angle adjustment assembly 44, and the height adjustment assembly 55. The angle and height are adjusted by using the angle adjustment assembly 44 and the height adjustment assembly 55. The linear module 22 is installed on the guide rail 11. The X-ray detection device 33, i.e., the portable X-ray transmitter, is inverted on the linear module 22. The transmitter and the linear module 22 are connected to the PC end by a remote cable. The PC end remotely controls the linear module 22 to move on the guide rail, and the stepping distance is controlled by software programming, so as to perform X-ray detection and shooting. In the present invention, the linear module 22 adopts a stepping motor. When working, the angle adjustment assembly 44 is used to adjust the X-ray emission light to be parallel to the gap between the product to be tested, and the height adjustment assembly 55 is used to adjust the shooting distance (i.e., focal length); the PC remotely controls the linear module 22 to move step by step through software coding, driving the X-ray detection device to perform stepping shooting on the guide rail.

[0046] The X-ray detection device includes a profile assembly 1, a tray assembly 2, a guide assembly 3, a stepping rack assembly 4, a limit assembly 5, and a lead plate assembly 6; the profile assembly 1 is arranged at the upper part of the lower end of the basic frame assembly, the lead plate assembly 6 is installed in the profile assembly 1, the guide assembly 3 is installed on the profile assembly 1, the tray assembly 2 and the limit assembly 5 are slidably installed on the guide assembly 3, the stepping rack assembly 4 is installed on the profile assembly 1, and cooperates with the limit assembly 5 to realize the stepping movement of the tray assembly 2.

[0047] During operation, the plate-fin radiator to be inspected is installed on the tray assembly 2. The installation method can be changed according to the inspection requirements to ensure that the plate-fin radiator is consistent with the X-ray direction. The guide assembly 3 slides in the vertical direction of the X-ray. The tooth spacing of the stepping rack assembly 4 is the distance of one step. The tooth tip of the limit assembly 5 is sunk into the teeth of the stepping rack assembly 4 for positioning and limiting, ensuring that the distance of each step is equal, thereby realizing X-ray stepping inspection of this model of product.

[0048] Specifically, the lead plate assembly 6 is installed in the track of the profile assembly 1. The lead plate assembly 6 is used to install the X-ray film. After the tray assembly 2 and the left and right guide assemblies 3 are installed, they are fixed on the top of the profile assembly 1 by screws. The limit assembly 5 is installed on one side of the guide assembly 3. After the stepping rack assembly 4 is installed on one side of the profile assembly 1, the specific position is adjusted so that the tooth tip of the limit assembly 5 is sunk into the teeth of the stepping rack assembly 4. The limit assembly 5 and the stepping rack assembly 4 are closely matched to ensure that the stepping distance of each time is equal to the spacing between the fins of the heat dissipation core. The plate-fin radiator product is vertically installed on the tray assembly 2. The installation method can be changed according to the detection requirements to ensure that the detection partition is consistent with the X-ray direction. The guide assembly 3 slides in the vertical direction of the X-ray. The tooth spacing of the stepping rack assembly 4 is the distance of one step. The tooth tip of the limit assembly 5 is sunk into the teeth of the stepping rack assembly 4, and the rack is used for stepping positioning to ensure that the distance of each step is equal.

[0049] The profile assembly 1 is formed by connecting the first profile 1.1 and the second profile 1.2 in sequence; the first profile 1.1 and the second profile 1.2 are both provided with an axial mounting groove, and the lead plate assembly 6 is mounted in the mounting groove. The first profile 1.1 and the second profile 1.2 have different lengths, and the profile assembly 1 is composed of two profiles of different lengths and connecting accessories. The actual length is adjusted according to the size required by the actual product to meet the requirements of X-ray inspection of radiators of different sizes.

[0050] In the present invention, the lead plate assembly 6 comprises a lead plate 6.1 and a stainless steel plate 6.2, the lead plate 6.1 is placed on the stainless steel plate 6.2, and two round holes are arranged on the side of the stainless steel plate 6.2. The lead plate assembly 6 is used to prevent X-rays from penetrating and to place an X-ray film base. The lead plate assembly 6 comprises a lead plate 6.1 and a stainless steel plate 6.2, and the two round holes in the stainless steel plate 6.2 can be inserted with a tool or a finger to move the lead plate assembly 6.

[0051] In the present invention, the tray assembly is provided with two different forms of structures according to the installation direction of the plate-fin radiator product, one of which is a vertical tray assembly, and the vertical tray assembly 2 includes a first angle iron 2.1, a second angle iron 2.2, a first ear piece 2.3, a mounting plate 2.4, a mounting bracket 2.5 and a bow-shaped clamp 2.6. The first angle iron 2.1 and the second angle iron 2.2 are welded end to end in sequence to form a first basic frame, the first ear piece 2.3 is installed on the outside of the first basic frame, the mounting plate 2.4 is installed inside the first basic frame, the mounting bracket 2.5 is installed on the mounting plate 2.4, and the bow-shaped clamp 2.6 is installed on the mounting bracket 2.5, and cooperates with the mounting bracket 2.5 to fix the plate-fin radiator product. After the plate-fin radiator product is installed with the mounting bracket 2.5, the bow-shaped clamp 2.6 is clamped to make the plate-fin radiator in a vertical direction, consistent with the X-ray direction, and installed on the guide assembly 3 for sliding.

[0052] The other is a horizontal tray assembly, which includes a third angle iron 2.7, a fourth angle iron 2.8, a second ear piece 2.9, a mounting plate 2.10, a clamping screw 2.11 and a threaded bracket 2.12. The third angle iron 2.7 and the fourth angle iron 2.8 are welded end to end in sequence to form a second basic frame, the second ear piece 2.9 and the threaded bracket 2.12 are mounted on the outside of the basic frame, the mounting plate 2.10 is mounted on the inside of the second basic frame, and the clamping screw 2.11 is mounted on the threaded bracket 2.12, which is used to realize X-ray detection of the plate-fin radiator in the horizontal direction. The device can be universalized according to the product structure and size.

[0053] In the present invention, the guide assembly 3 includes a guide rail 3.1 and a slider 3.2; the guide rail 3.1 is installed on the profile assembly 1, and the slider 3.2 is slidably arranged on the guide rail 3.1, and the slider 3.2 is connected to the first ear piece 2.3 or the second ear piece 2.9 of the tray assembly 2. The guide rail 3.1 and the slider 3.2 adopt standard 45 linear guide sliders, and the guidance is accurate and reliable, which can ensure that the product and the tray assembly slide accurately along the guide rail.

[0054] In the present invention, the stepping rack assembly 4 includes a rack 4.1 and a mounting block 4.2. The tooth spacing of the rack 4.1 is the interval distance for each detection. It is used in conjunction with the limit assembly 5. After the two mounting blocks 4.2 are assembled with the profile assembly 1, the rack 4.1 is assembled on the mounting block 4.2 and adjusted to an appropriate position.

[0055] In the present invention, the limiting assembly 5 includes a connecting plate 5.1, an indexing pin 5.2, an indexing pin slide rail 5.3, a spring 5.4, and a handle 5.5; the connecting plate 5.1 is installed on the slider 3.2 of the guide assembly 3, and can slide on the guide rail 3.1 driven by the slider 3.2, the bottom of the indexing pin slide rail 5.3 is connected to the connecting plate 5.1, the open end of the indexing pin slide rail 5.3 is slidably matched with the guide rail 3.1, the handle 5.5 passes through the open end of the indexing pin slide rail 5.3 from one side of the indexing pin slide rail 5.3, and is connected to the indexing pin 5.2 arranged on the other side of the indexing pin slide rail 5.3, the end of the indexing pin 5.2 cooperates with the rack 4.1 to achieve limiting, the spring 5.4 and the handle 5.5 are axially fixed to the outer wall of the handle 5.5, and the spring 5.4 is in a compressed state. The indexing pin 5.2 can slide precisely through the indexing pin slide rail 5.3. The spring 5.4 ensures that the indexing pin 5.2 extends out of the indexing pin slide rail 5.3 in a natural state and is inserted into the tooth groove in the rack assembly 4 to achieve precise limiting. It can be pushed directly in the direction of the rack. To push in the opposite direction, the indexing pin 5.2 must be pulled out through the handle 5.5 before operation can be performed.

[0056] The present invention also provides an X-ray inspection method for a plate-fin radiator, using the stepping device to:

[0057] External factory inspection method: install the plate-fin radiator on the tray assembly 2 of the inspection device and fix it. When the plate-fin radiator is installed vertically, the plate-fin radiator is installed on the mounting bracket 2.5 and clamped with the bow clamp 2.6. When the plate-fin radiator is installed horizontally, the plate-fin radiator is installed on the mounting bracket 2.10 and clamped with the clamping screw 2.11 and the threaded bracket 2.12. Install the X-ray inspection device 33 on the linear module 22, drive the linear module 22 to slide on the guide rail 11 through computer remote control, and use program control to make the X-ray inspection device 33 perform step-by-step inching inspection. This mode is suitable for external factory inspection conditions;

[0058] Laboratory detection method: The plate-fin radiator is loaded into the tray assembly 2 of the detection device and fixed. When the plate-fin radiator is installed vertically, the plate-fin radiator is installed on the mounting bracket 2.5 and clamped with the bow clamp 2.6. When the plate-fin radiator is installed horizontally, the plate-fin radiator is installed on the mounting tray 2.10 and clamped with the clamping screw 2.11 and the threaded bracket 2.12. A fixed X-ray detection device 33 is used. At this time, there is no need to use an X-ray detection frame. The linear module 22 on the tray assembly 2 is remotely controlled by a computer. The linear module 22 drives the tray assembly 2 and the plate-fin radiator to move on the guide assembly 33, and drives the plate-fin radiator to move for X-ray equidistant shooting detection. The stepping rack assembly 44 cooperates with the limit assembly 55 to realize stepping movement. This mode is suitable for laboratory detection conditions.

[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the field can easily think of various equivalent modifications or substitutions within the technical scope disclosed by the present invention, and these modifications or substitutions should all be covered within the protection scope of the present invention.

Claims

1. An X-ray inspection step detection device for a plate-fin radiator, characterized in that: The invention comprises an X-ray detection frame and an X-ray detection device, wherein the X-ray detection frame comprises a basic frame component, a guide rail (11), a linear module (22), and an X-ray detection device (33); the guide rail (11) is arranged on the top of the basic frame component, the X-ray detection device (33) is installed on the linear module (22), and the linear module (22) can drive the X-ray detection device (33) to slide on the guide rail (11); The X-ray detection device is arranged on the basic frame assembly and is located below the X-ray detection equipment (33). The X-ray detection device comprises a profile assembly (1), a tray assembly (2), a guide assembly (3), a stepping rack assembly (4), a limit assembly (5), and a lead plate assembly (6); the profile assembly (1) is arranged on the upper part of the lower end of the basic frame assembly, the lead plate assembly (6) is installed in the profile assembly (1), the guide assembly (3) is installed on the profile assembly (1), the tray assembly (2) and the limit assembly (5) are slidably installed on the guide assembly (3), and the stepping rack assembly (4) is installed on the profile assembly (1) and cooperates with the limit assembly (5) to realize the stepping movement of the tray assembly (2).

2. The X-ray inspection step detection device for plate-fin radiator according to claim 1, characterized in that: The X-ray inspection frame further comprises an angle adjustment component (44) and a height adjustment component (55). The height adjustment component (55) is mounted on the basic frame component to achieve height adjustment. The angle adjustment component (44) is mounted on the top of the height adjustment component (55) and is connected to the guide rail (11) to achieve that the X-ray emitted by the X-ray inspection device (33) is parallel to the inspection gap of the inspected product.

3. The X-ray inspection step detection device for plate-fin radiator according to claim 2, characterized in that: The profile assembly (1) is formed by sequentially connecting a first profile (1.1) and a second profile (1.2); the first profile (1.1) and the second profile (1.2) are both provided with axially extending mounting grooves, and the lead plate assembly (6) is mounted in the mounting grooves.

4. The X-ray inspection step detection device for plate-fin radiator according to claim 3 is characterized in that: The lead plate assembly (6) comprises a lead plate (6.1) and a stainless steel plate (6.2). The lead plate (6.1) is placed on the stainless steel plate (6.2). Two circular holes are arranged on the side of the stainless steel plate (6.2) for moving the lead plate assembly (6).

5. The X-ray inspection stepping device for a plate-fin radiator according to claim 4, characterized in that: The tray assembly (2) comprises a first angle iron (2.1), a second angle iron (2.2), a first ear piece (2.3), a mounting plate (2.4), a mounting bracket (2.5) and a bow-shaped clamp (2.6); the first angle iron (2.1) and the second angle iron (2.2) are welded end to end in sequence to form a first basic frame; the first ear piece (2.3) is mounted on the outside of the first basic frame; the mounting plate (2.4) is mounted on the inside of the first basic frame; the mounting bracket (2.5) is mounted on the mounting plate (2.4); the bow-shaped clamp (2.6) is mounted on the mounting bracket (2.5) and cooperates with the mounting bracket (2.5) to fix the plate-fin radiator product.

6. The X-ray inspection stepping device for plate-fin radiator according to claim 5, characterized in that: The tray assembly (2) comprises a third angle iron (2.7), a fourth angle iron (2.8), a second ear piece (2.9), a mounting support plate (2.10), a clamping screw (2.11) and a threaded bracket (2.12); the third angle iron (2.7) and the fourth angle iron (2.8) are welded end to end in sequence to form a second basic frame; the second ear piece (2.9) and the threaded bracket (2.12) are mounted on the outside of the basic frame; the mounting support plate (2.10) is mounted on the inside of the second basic frame; and the clamping screw (2.11) is mounted on the threaded bracket (2.12).

7. The X-ray inspection stepping device for plate-fin radiator according to claim 6, characterized in that: The guide assembly (3) comprises a guide rail (3.1) and a slider (3.2); the guide rail (3.1) is mounted on the profile assembly (1), the slider (3.2) is slidably arranged on the guide rail (3.1), and the slider (3.2) is connected to the first ear piece (2.3) or the second ear piece (2.9) of the tray assembly (2).

8. The X-ray inspection stepping device for plate-fin radiator according to claim 7, characterized in that: The stepping rack assembly (4) comprises a rack (4.1) and a mounting block (4.2). The tooth spacing of the rack (4.1) is the interval distance for each detection. The rack (4.1) is used in conjunction with the limit assembly (5). After the two mounting blocks (4.2) are assembled with the profile assembly (1), the rack (4.1) is assembled on the mounting block (4.2).

9. The X-ray inspection stepping device for a plate-fin radiator according to claim 8, characterized in that: The limit assembly (5) comprises a connecting plate (5.1), an indexing pin (5.2), an indexing pin slide rail (5.3), a spring (5.4), and a handle (5.5); the connecting plate (5.1) is mounted on a slider (3.2) of the guide assembly (3) and can slide on the guide rail (3.1) driven by the slider (3.2); the bottom of the indexing pin slide rail (5.3) is connected to the connecting plate (5.1); the open end of the indexing pin slide rail (5.3) is connected to the guide rail (3.1) slidingly cooperates, the handle (5.5) passes through the open end of the indexing pin slide rail (5.3) from one side of the indexing pin slide rail (5.3) and is connected to the indexing pin (5.2) arranged on the other side of the indexing pin slide rail (5.3), the end of the indexing pin (5.2) cooperates with the rack (4.1) to achieve limiting, the spring (5.4) handle (5.5) is axially fixed to the outer wall surface of the handle (5.5), and the spring (5.4) is in a compressed state.

10. An X-ray inspection method for a plate-fin heat sink, performed using a stepping device as claimed in any one of claims 1 to 9, characterized in that: The external factory detection method is as follows: the plate-fin type radiator is mounted on the tray assembly (2) of the detection device and fixed; when the plate-fin type radiator is mounted vertically, the plate-fin type radiator is mounted on the mounting bracket (2.5) and clamped with a bow clamp (2.6); when the plate-fin type radiator is mounted horizontally, the plate-fin type radiator is mounted on the mounting bracket (2.10) and clamped with a clamping screw (2.11) and a threaded bracket (2.12); the X-ray detection device (33) is mounted on the linear module (22); the linear module (22) is driven to slide on the guide rail (11) by computer remote control; and the X-ray detection device (33) is controlled by a program to perform step-by-step jog detection. This mode is suitable for external factory detection conditions; Laboratory testing method: the plate-fin radiator is mounted on a tray assembly (2) of a testing device and fixed. When the plate-fin radiator is mounted vertically, the plate-fin radiator is mounted on a mounting bracket (2.5) and clamped with a bow clamp (2.6). When the plate-fin radiator is mounted horizontally, the plate-fin radiator is mounted on a mounting support plate (2.10) and clamped with a clamping screw (2.11) and a threaded bracket (2.12). A fixed X-ray testing device (33) is used. In this case, an X-ray testing frame is not required. The linear module (22) on the tray assembly (2) is remotely controlled by a computer. The linear module (22) drives the tray assembly (2) and the plate-fin radiator to move on the guide assembly (33), and drives the plate-fin radiator to move for X-ray equidistant shooting testing. The stepping rack assembly (44) cooperates with the limit assembly (55) to realize stepping movement. This mode is suitable for laboratory testing conditions.

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