Sock processing equipment and sock processing method

Abstract

The invention relates to sock processing, in particular to sock processing equipment and a sock processing method.The sock processing equipment comprises a mounting bottom plate, a dye cavity is rotationally connected to the mounting bottom plate, a rotating disc is rotationally connected to the mounting bottom plate, and a plurality of clamping mechanisms are fixedly connected to the rotating disc; a plurality of partition plates are fixedly connected to the interior of the dye cavity, and a power mechanism I for driving the dye cavity to rotate is fixedly connected to the mounting bottom plate; the method comprises the following steps: step 1, sleeving socks needing to be dyed on a clamping mechanism; 2, the clamping mechanism moves to drive the socks to enter a dye cavity to be dyed; 3, in the dyeing process, the expansion cavity continuously expands and contracts in a reciprocating mode, so that the socks continuously expand and contract in a reciprocating mode, and the socks are fully dyed; the socks can be rapidly and fully dyed, and the processing efficiency is improved.

Description

Technical Field

[0001] The invention relates to socks processing, and more specifically to a socks processing device and a socks processing method. Background Art

[0002] A sock dyeing machine is a professional device for dyeing socks, which can realize the production of socks of different colors and patterns. There are many types of sock dyeing machines according to dyeing methods and production requirements. For example, publication number CN221895349U discloses a sock dyeing machine with a raw material recovery structure. By providing a filter screen in the recovery pipe and cooperating with a stirring wheel, the thread ends of the dye solution can be screened out during the recovery, and the dye solids can be further dissolved by stirring, thereby realizing more efficient recovery of the dye solution. However, the disadvantage of this patent is that the socks cannot be fully dyed quickly to improve processing efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a socks processing device and a socks processing method, which can quickly and fully dye the socks and improve the processing efficiency.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A socks processing device comprises a mounting base plate, a dye cavity is rotatably connected to the mounting base plate, a rotating disk is rotatably connected to the mounting base plate, and a plurality of clamping mechanisms are fixedly connected to the rotating disk;

[0006] A plurality of partition plates are fixedly connected in the dye cavity, and a power mechanism I for driving the dye cavity to rotate is fixedly connected on the mounting bottom plate;

[0007] The mounting base is fixedly connected with a power mechanism II that drives the rotating disk to rotate;

[0008] The mounting bottom plate is fixedly connected with a supporting cavity, the supporting cavity is covered on the upper side of the dye cavity, and the supporting cavity is fixedly connected with a material discharging cavity and a material receiving cavity;

[0009] The clamping mechanism comprises a telescopic mechanism I, which is fixedly connected to the rotating disk, a lifting bracket is fixedly connected to the telescopic end of the telescopic mechanism I, a support ring is fixedly connected to the lifting bracket, a plurality of expansion sliders are slidably connected to the support ring, and a compression spring is fixedly connected between the expansion slider and the support ring;

[0010] A gas pipeline is fixedly connected inside the support ring, and an expansion cavity is fixedly connected to the bottom of the gas pipeline;

[0011] The expansion cavity is made of elastic material;

[0012] The lifting bracket is fixedly connected to two telescopic mechanisms II, the telescopic ends of the two telescopic mechanisms II are fixedly connected to telescopic mechanisms III, the telescopic ends of the two telescopic mechanisms III are rotatably connected to pressing wheels, and the telescopic ends of the telescopic mechanisms III are fixedly connected to a power mechanism III for driving the pressing wheels to rotate;

[0013] The mounting base plate is rotatably connected with a support plate, a plurality of air pressure cavities are fixedly connected to the support plate, each air pressure cavity is fixedly connected with a sliding pipe, the plurality of gas pipes are respectively slidably connected in the plurality of sliding pipes, each air pressure cavity is fixedly connected with a connecting pipe, and the connecting pipe is externally connected to an air pump;

[0014] A socks processing equipment method, the method comprising the following steps:

[0015] Step 1: Put the socks to be dyed on the clamping mechanism;

[0016] Step 2: The clamping mechanism moves to drive the socks into the dye chamber for dyeing;

[0017] Step 3: During the dyeing process, the expansion cavity expands and contracts repeatedly, causing the socks to expand and contract repeatedly and be fully dyed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0019] Figure 1 is a schematic diagram of the socks processing method of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the socks processing equipment of the present invention;

[0021] Figure 3 It is a schematic diagram of the installation base plate structure of the present invention;

[0022] Figure 4 It is a schematic diagram of the support cavity structure of the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the rotating disk of the present invention;

[0024] Figure 6 It is a schematic diagram of the structure of the clamping mechanism of the present invention;

[0025] Figure 7 It is a schematic diagram of the side view structure of the clamping mechanism of the present invention;

[0026] Figure 8 It is a schematic diagram of the air pressure cavity structure of the present invention.

[0027] In the figure: installation base plate 11; support plate 12; dye cavity 21; partition plate 22; support cavity 31; discharge cavity 32; receiving cavity 33; rotating disk 41; clamping mechanism 50; telescopic mechanism I 51; lifting bracket 52; support ring 53; expansion slider 54; gas pipeline 55; expansion cavity 56; telescopic mechanism II 57; telescopic mechanism III 58; pressure wheel 59; air pressure cavity 61; sliding pipeline 62; connecting pipeline 63. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below with reference to the accompanying drawings.

[0029] like Figures 2 to 8 As shown, in order to achieve the technical effect of "quickly dyeing socks and improving processing efficiency", the structure and function of the socks processing equipment are described in detail below;

[0030] A socks processing device comprises a mounting base plate 11, a dye cavity 21 is rotatably connected to the mounting base plate 11, a rotating disk 41 is rotatably connected to the mounting base plate 11, and a plurality of clamping mechanisms 50 are fixedly connected to the rotating disk 41;

[0031] A plurality of partition plates 22 are fixedly connected in the dye cavity 21, and a power mechanism I for driving the dye cavity 21 to rotate is fixedly connected to the mounting base plate 11;

[0032] The mounting base plate 11 is fixedly connected with a power mechanism II for driving the rotating disk 41 to rotate;

[0033] The mounting base plate 11 is fixedly connected with a support cavity 31, the support cavity 31 covers the upper side of the dye cavity 21, and the support cavity 31 is fixedly connected with a discharge cavity 32 and a receiving cavity 33;

[0034] The clamping mechanism 50 includes a telescopic mechanism I51, which is fixedly connected to the rotating disk 41, a lifting bracket 52 is fixedly connected to the telescopic end of the telescopic mechanism I51, a support ring 53 is fixedly connected to the lifting bracket 52, a plurality of expansion sliders 54 are slidably connected to the support ring 53, and a compression spring is fixedly connected between the expansion slider 54 and the support ring 53;

[0035] A gas pipeline 55 is fixedly connected inside the support ring 53, and an expansion cavity 56 is fixedly connected to the bottom of the gas pipeline 55;

[0036] The expansion cavity 56 is made of elastic material;

[0037] The lifting bracket 52 is fixedly connected to two telescopic mechanisms II57, and the telescopic ends of the two telescopic mechanisms II57 are fixedly connected to telescopic mechanisms III58, and the telescopic ends of the two telescopic mechanisms III58 are rotatably connected to pressing wheels 59, and the telescopic ends of the telescopic mechanisms III58 are fixedly connected to power mechanisms III for driving the pressing wheels 59 to rotate;

[0038] The mounting base plate 11 is rotatably connected to a support plate 12, and a plurality of air pressure chambers 61 are fixedly connected to the support plate 12, and each air pressure chamber 61 is fixedly connected to a sliding pipe 62, and a plurality of gas pipes 55 are respectively slidably connected in the plurality of sliding pipes 62, and each air pressure chamber 61 is fixedly connected to a connecting pipe 63, and the connecting pipe 63 is externally connected to an air pump;

[0039] When using, Figure 2 As shown, dyes of different colors are placed in advance in the space separated by a plurality of partition plates 22 in the dye cavity 21, and the power mechanism I is started. The power mechanism I is preferably a servo motor, and the output shaft of the power mechanism I drives the dye cavity 21 to rotate, so that the dye of the specified color moves to the dyeing port portion leaking out of the support cavity 31;

[0040] When using, Figure 2 As shown, the socks to be dyed are placed in the discharge cavity 32, and the power mechanism II is started. The power mechanism II is preferably a servo motor, and the output shaft of the power mechanism II starts to rotate, and the output shaft of the power mechanism II drives the rotating disk 41 to rotate, and the rotating disk 41 drives the multiple clamping mechanisms 50 to move, and the clamping mechanisms 50 stop when they move to the side of the discharge cavity 32;

[0041] The socks to be dyed are put on the support ring 53 manually or by machine, that is, the opening of the socks is put on the support ring 53, and the multiple expansion sliders 54 clamp the socks under the action of the compression springs;

[0042] Continue to start the power mechanism II, the output shaft of the power mechanism II drives the clamping mechanism 50 to move, so that the clamping mechanism 50 moves to the dyeing opening exposed by the support cavity 31, such as Figure 4 As shown, the telescopic mechanism I51 is started. The telescopic mechanism I51 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism I51 drives the socks to move downward, so that the socks enter the dye cavity 21 for dyeing.

[0043] The connecting pipe 63 is connected to an external air pump in advance, and the air is pumped into or out of the air pressure cavity 61 through the air pump, the sliding pipe 62 is connected to the air pressure cavity 61, the sliding pipe 62 is connected to the gas pipe 55, and the gas pipe 55 is connected to the expansion cavity 56, and then the expansion cavity 56 is pumped with air through the air pump, or the gas in the expansion cavity 56 is pumped out, so that the expansion cavity 56 is continuously expanded or contracted, so that the socks are continuously expanded or contracted, so that the socks are continuously expanded or contracted during the dyeing process in the dye cavity 21, so that the dye is continuously and quickly passed through the socks, and the socks are quickly dyed;

[0044] When dyeing is completed, the socks leave the dye chamber 21, and the telescopic mechanism II 57 and the telescopic mechanism III 58 are started. The telescopic mechanism II 57 and the telescopic mechanism III 58 can be hydraulic cylinders or electric push rods. The telescopic end of the telescopic mechanism II 57 drives the telescopic mechanism III 58 to move, and the telescopic end of the telescopic mechanism III 58 drives the pressing wheel 59 to move, so that the two pressing wheels 59 approach each other and contact the socks, and the power mechanism III is started. The power mechanism III is preferably a servo motor, and the output shaft of the power mechanism III starts to rotate. The output shaft of the power mechanism III drives the pressing wheel 59 to rotate. After the two pressing wheels 59 approach each other, they squeeze the socks from top to bottom, squeeze the excess dye on the socks into the dye chamber 21, and at the same time, the pressing wheel 59 rotates to offset the pulling force on the socks when the pressing wheel 59 moves downward, ensuring that the socks can still stay on the support ring 53, that is, Figure 7 As shown, the pressing wheel 59 on the left rotates counterclockwise, and the pressing wheel 59 on the right rotates clockwise, thereby offsetting the pulling force of the pressing wheel 59 on the socks when it moves downward; and because the expansion cavity 56 is made of elastic material, the two pressing wheels 59 can fully squeeze the socks;

[0045] When the excess dye on the socks is squeezed off, the power mechanism II is started, and the output shaft of the power mechanism II drives the clamping mechanism 50 to move, so that the clamping mechanism 50 moves to the material receiving cavity 33, and the telescopic mechanism II 57, the telescopic mechanism III 58 and the power mechanism III are started, so that the two pressing wheels 59 contact the socks, and the two pressing wheels 59 rotate, so that the socks are separated from the support ring 53 and fall into the material receiving cavity 33, thereby completing a processing process, and multiple clamping mechanisms 50 repeat the movement to efficiently complete the dyeing of multiple socks;

[0046] like Figure 1 As shown, the steps and functions of a socks processing equipment method are described in detail below;

[0047] A socks processing equipment method, the method comprising the following steps:

[0048] Step 1: Put the socks to be dyed on the clamping mechanism 50;

[0049] Step 2: The clamping mechanism 50 moves to drive the socks into the dye cavity 21 for dyeing;

[0050] Step 3: During the dyeing process, the expansion cavity 56 expands and contracts repeatedly, so that the socks expand and contract repeatedly and are fully dyed.

Claims

1. A socks processing device, comprising a mounting base (11), characterized in that: The installation base plate (11) is rotatably connected to a dye cavity (21), the installation base plate (11) is rotatably connected to a rotating disk (41), and the rotating disk (41) is fixedly connected to a plurality of clamping mechanisms (50).

2. A socks processing equipment according to claim 1, characterized in that: A plurality of partition plates (22) are fixedly connected inside the dye cavity (21), and a power mechanism I for driving the dye cavity (21) to rotate is fixedly connected to the mounting base plate (11).

3. The socks processing equipment according to claim 1, characterized in that: The installation base plate (11) is fixedly connected with a power mechanism II for driving the rotating disk (41) to rotate.

4. The socks processing equipment according to claim 1, characterized in that: A support cavity (31) is fixedly connected to the mounting base plate (11), the support cavity (31) covers the upper side of the dye cavity (21), and a material discharge cavity (32) and a material collection cavity (33) are fixedly connected to the support cavity (31).

5. The socks processing equipment according to claim 1, characterized in that: The clamping mechanism (50) comprises a telescopic mechanism I (51), the telescopic mechanism I (51) is fixedly connected to the rotating disk (41), a lifting bracket (52) is fixedly connected to the telescopic end of the telescopic mechanism I (51), a support ring (53) is fixedly connected to the lifting bracket (52), a plurality of expansion sliders (54) are slidably connected to the support ring (53), and a compression spring is fixedly connected between the expansion slider (54) and the support ring (53).

6. The socks processing equipment according to claim 5, characterized in that: A gas pipeline (55) is fixedly connected inside the support ring (53), and an expansion cavity (56) is fixedly connected to the bottom of the gas pipeline (55).

7. The socks processing equipment according to claim 6, characterized in that: The expansion cavity (56) is made of elastic material.

8. The socks processing equipment according to claim 6, characterized in that: The lifting bracket (52) is fixedly connected to two telescopic mechanisms II (57), the telescopic ends of the two telescopic mechanisms II (57) are fixedly connected to telescopic mechanisms III (58), the telescopic ends of the two telescopic mechanisms III (58) are rotatably connected to pressing wheels (59), and the telescopic ends of the telescopic mechanisms III (58) are fixedly connected to a power mechanism III for driving the pressing wheel (59) to rotate.

9. The socks processing equipment according to claim 8, characterized in that: The mounting base plate (11) is rotatably connected to a support plate (12), a plurality of air pressure chambers (61) are fixedly connected to the support plate (12), each air pressure chamber (61) is fixedly connected to a sliding pipe (62), a plurality of gas pipes (55) are respectively slidably connected in the plurality of sliding pipes (62), each air pressure chamber (61) is fixedly connected to a connecting pipe (63), and the connecting pipe (63) is externally connected to an air pump.

10. A method for processing socks using the socks processing equipment according to claim 9, characterized in that: The method comprises the following steps: Step 1: Put the socks to be dyed on the clamping mechanism (50); Step 2: The clamping mechanism (50) moves to drive the socks into the dye cavity (21) for dyeing; Step 3: During the dyeing process, the expansion cavity (56) expands and contracts repeatedly, so that the socks expand and contract repeatedly and are fully dyed.

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