Formula and preparation process of carbon ceramic product capable of generating super-strong far-red line

Abstract

The invention discloses a formula and a preparation process of a carbon ceramic product capable of generating a super-strong far-red line, and belongs to the technical field of carbon ceramic products. The preparation method disclosed by the invention is simple and efficient, the prepared carbon ceramic product not only has super-strong far infrared emission performance, but also shows excellent alkali resistance, wear resistance, oil resistance, corrosion resistance and collision resistance, and meanwhile, the natural environment is not damaged and water and soil loss is not caused in the production process of the product; and the paint is environment-friendly and safe in use, harmless to human bodies and wide in application range.

Description

Technical Field

[0001] The invention relates to the technical field of carbon ceramic products, in particular to a formula and a preparation process for a carbon ceramic product capable of producing ultra-strong far-infrared rays. Background Art

[0002] Bamboo plants grow rapidly, have strong reproductive capacity, and are easy to regenerate. They are an important renewable resource. Bamboo charcoal, as a deep-processed product of bamboo, has excellent properties such as hard texture, fine and dense pores, large specific surface area, and strong adsorption capacity. It is widely used in fuel, air purification, environmental water purification, soil improvement, environmental humidity control and other fields. In addition, bamboo charcoal can also produce ultra-strong far-infrared rays. This feature makes it show great application potential in high-tech fields such as cookers and health appliances. Summary of the invention

[0004] The purpose of the present invention is to provide a formula and preparation process for producing ultra-strong far-infrared carbon ceramic products to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a formula of a carbon ceramic product capable of generating ultra-strong far infrared rays, the formula consisting of the following components in percentage by weight:

[0006] Bamboo charcoal powder: 57%~69%;

[0007] Activated carbon powder: 3% to 5%;

[0008] Glass fiber or carbon fiber: 2% to 5%;

[0009] Wollastonite: 2% to 5%;

[0010] Glass beads: 6% to 10%;

[0011] Silica powder: 2% to 5%;

[0012] Resin: 10% to 25%;

[0013] In addition, the formula also contains the following components in weight percentage:

[0014] Glycerol: 9% to 18%;

[0015] Ethylene glycol: 9% to 20%;

[0016] Silane coupling agent: 2% to 6%;

[0017] Curing agent: 1%~3%;

[0018] As a further preferred embodiment of the present technical solution: the glass fiber and the carbon fiber can be used alone or mixed in any proportion to meet the strength and far-infrared emission performance requirements of the product;

[0019] As a further preferred embodiment of the present technical solution: it is characterized in that: the resin is a thermosetting resin or a thermoplastic resin, preferably a phenolic resin, an epoxy resin or a polyurethane resin, so as to improve the molding performance and heat resistance of the product;

[0020] As a further preferred embodiment of the present technical solution: the preparation process comprises the following steps:

[0021] Step 1: Evenly mix the bamboo charcoal powder, activated carbon powder, glass fiber or carbon fiber, wollastonite, glass microbeads, silicon micropowder and resin in the formula of claim 1 to form a basic mixture;

[0022] Step 2: Add propylene glycol, ethylene glycol, silane coupling agent and curing agent to the base mixture, and continue to mix evenly to form a mixed material;

[0023] Step 3: Feed the mixed material into a mold and make a product of the desired shape through pressing, rolling, grouting, injection molding or other molding processes;

[0024] Step 4: Heat and solidify the product and perform carbonization treatment, so that the resin is solidified and then completely carbonized. The high temperature ring completely liquefies the glass beads inside and infiltrates into the gaps after the resin is carbonized and the gaps between the original material stacks. After cooling, a stable product structure is formed;

[0025] Step 5: Conduct quality inspection and packaging of the products to ensure that the product quality meets the standards;

[0026] As a further preferred embodiment of the present technical solution: the temperature of the heating and curing treatment in the step 4 is 100°C to 200°C, and the time is 2 to 4 hours to ensure that the resin is completely cured, the temperature of the carbonization treatment is 400°C to 800°C, and the time is 4 to 6 hours to ensure that the resin is completely carbonized, so as to ensure that the organic matter inside is completely volatilized, and the temperature of the glass microbead liquefaction treatment is 920°C to 1320°C, and the time is 6 to 8 hours to ensure that the glass microbead is completely liquefied and fully infiltrated into each gap and cooled and cured;

[0027] As a further preferred embodiment of the present technical solution: the quality inspection in step five includes appearance inspection, dimension measurement, far-infrared emission performance test, etc., to ensure that the product meets the design requirements.

[0028] Compared with the prior art, the beneficial effects of the present invention are: the preparation method of the present invention is simple and efficient, and the prepared carbon ceramic products not only have super strong far-infrared emission performance, but also show excellent alkali resistance, wear resistance, oil resistance, corrosion resistance and collision resistance. At the same time, the production process of the product does not damage the natural environment and will not cause soil erosion; it is environmentally friendly and safe when used, harmless to the human body, and has a wide range of applications. DETAILED DESCRIPTION

[0029] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Example

[0031] The present invention provides a technical solution: a formula of a carbon ceramic product capable of generating ultra-strong far infrared rays, the formula comprising the following components in percentage by weight:

[0032] Bamboo charcoal powder: 57%~69%;

[0033] Activated carbon powder: 3% to 5%;

[0034] Glass fiber or carbon fiber: 2% to 5%;

[0035] Wollastonite: 2% to 5%;

[0036] Glass beads: 6% to 10%;

[0037] Silica powder: 2% to 5%;

[0038] Resin: 10% to 25%;

[0039] In addition, the formula also contains the following components in weight percentage:

[0040] Glycerol: 9% to 18%;

[0041] Ethylene glycol: 9% to 20%;

[0042] Silane coupling agent: 2% to 6%;

[0043] Curing agent: 1%~3%.

[0044] In this embodiment, specifically: glass fiber and carbon fiber can be used alone or mixed in any proportion to meet the strength and far-infrared emission performance requirements of the product.

[0045] In this embodiment, specifically: the resin is a thermosetting resin or a thermoplastic resin, preferably a phenolic resin, an epoxy resin or a polyurethane resin, so as to improve the molding performance and heat resistance of the product.

[0046] In this embodiment, the specific preparation process includes the following steps:

[0047] Step 1: Evenly mix the bamboo charcoal powder, activated carbon powder, glass fiber or carbon fiber, wollastonite, glass microbeads, silicon micropowder and resin in the formula of claim 1 to form a basic mixture;

[0048] Step 2: Add propylene glycol, ethylene glycol, silane coupling agent and curing agent to the base mixture, and continue to mix evenly to form a mixed material;

[0049] Step 3: Feed the mixed material into a mold and make a product of the desired shape through pressing, rolling, grouting, injection molding or other molding processes;

[0050] Step 4: Heat and solidify the product and perform carbonization treatment, so that the resin is solidified and then completely carbonized. The high temperature ring completely liquefies the glass beads inside and infiltrates into the gaps after the resin is carbonized and the gaps between the original material stacks. After cooling, a stable product structure is formed;

[0051] Step 5: Inspect and package the finished products to ensure that the product quality meets the standards.

[0052] In this embodiment, specifically: the temperature of the heating and curing treatment in step 4 is 100°C~200°C, and the time is 2~4 hours to ensure that the resin is completely cured, the temperature of the carbonization treatment is 400°C~800°C, and the time is 4~6 hours to ensure that the resin is completely carbonized, so as to ensure that the organic matter inside is completely volatilized, and the temperature of the glass bead liquefaction treatment is 920°C~1320°C, and the time is 6~8 hours to ensure that the glass beads are completely liquefied and fully infiltrated into each gap and cooled and cured.

[0053] In this embodiment, specifically: the quality inspection in step five includes appearance inspection, dimension measurement, far-infrared emission performance test, etc., to ensure that the product meets the design requirements.

[0054] Working principle or structural principle: First, mix the ingredients of the raw materials evenly according to the formula ratio to form a mixture, then send the mixture into a mold, and make products of the desired shape through a pressing molding process, and then place the products in a drying room and dry them at 80℃~120℃ for 2~4 hours to remove excess moisture and volatile substances. After that, the dried products are sent to a high-temperature sintering furnace and sintered at 1000℃~1400℃ for 6~8 hours to make their structure more stable. Finally, the sintered products are quality inspected to ensure that the product quality meets the standards before packaging and storage.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A formula of carbon ceramic products capable of generating ultra-strong far infrared rays, characterized in that: The formulation consists of the following components in weight percentage: Bamboo charcoal powder: 57%~69%; Activated carbon powder: 3% to 5%; Glass fiber or carbon fiber: 2% to 5%; Wollastonite: 2% to 5%; Glass beads: 6% to 10%; Silica powder: 2% to 5%; Resin: 10% to 25%; In addition, the formula also contains the following components in weight percentage: Glycerol: 9% to 18%; Ethylene glycol: 9% to 20%; Silane coupling agent: 2% to 6%; Curing agent: 1%~3%.

2. The formula of a carbon ceramic product capable of producing ultra-strong far-infrared rays according to claim 1, characterized in that: The glass fiber and carbon fiber can be used alone or mixed in any proportion to meet the strength and far-infrared emission performance requirements of the product.

3. The formula of a carbon ceramic product capable of producing ultra-strong far-infrared rays according to claim 1, characterized in that: The resin is a thermosetting resin or a thermoplastic resin, preferably a phenolic resin, an epoxy resin or a polyurethane resin, so as to improve the molding performance and heat resistance of the product.

4. A process for preparing a carbon ceramic product capable of generating ultra-strong far infrared rays, characterized in that : The preparation process comprises the following steps: Step 1: Evenly mix the bamboo charcoal powder, activated carbon powder, glass fiber or carbon fiber, wollastonite, glass microbeads, silicon micropowder and resin in the formula of claim 1 to form a basic mixture; Step 2: Add propylene glycol, ethylene glycol, silane coupling agent and curing agent to the base mixture, and continue to mix evenly to form a mixed material; Step 3: Feed the mixed material into a mold and make a product of the desired shape through pressing, rolling, grouting, injection molding or other molding processes; Step 4: Heat and solidify the product and perform carbonization treatment, so that the resin is solidified and then completely carbonized. The high temperature ring completely liquefies the glass beads inside and infiltrates into the gaps after the resin is carbonized and the gaps between the original material stacks. After cooling, a stable product structure is formed; Step 5: Inspect and package the finished products to ensure that the product quality meets the standards.

5. The process for preparing a carbon ceramic product capable of generating ultra-strong far infrared rays according to claim 4, characterized in that: In the step 4, the temperature of the heating and curing treatment is 100°C to 200°C, and the time is 2 to 4 hours to ensure that the resin is completely cured. The temperature of the carbonization treatment is 400°C to 800°C, and the time is 4 to 6 hours to ensure that the resin is completely carbonized and the organic matter inside is completely volatilized. The temperature of the glass bead liquefaction treatment is 920°C to 1320°C, and the time is 6 to 8 hours to ensure that the glass beads are completely liquefied and fully infiltrated into each gap and cooled and cured.

6. The process for preparing a carbon ceramic product capable of generating ultra-strong far infrared rays according to claim 4, characterized in that: The quality inspection in step five includes appearance inspection, dimension measurement, far-infrared emission performance test, product strength test, etc., to ensure that the product meets the design requirements.