Continuous destressing equipment based on stainless steel production

Abstract

The invention discloses continuous destressing equipment based on stainless steel production, and relates to the technical field of stainless steel production, the continuous destressing equipment comprises a bottom plate and a recovery assembly, the recovery assembly is fixed in the middle of the bottom plate, and the recovery assembly comprises a bin body, a guide plate, a recovery hole, an inclined sieve plate, a guide bin and a discharge pipe. In the using process, the inner sides of the driven belt wheel and the driving belt wheel located on the two supports on the same side drive the movable frame to conduct deflection motion in a gap between the opposite face structures of the fixed frame through a crank, in the process, the stainless steel band falls off on the fixed frame after being lifted by the movable frame, and the stainless steel band is moved forwards in a stepping mode while the stainless steel band moves forwards in a stepping mode. Due to the fact that in the conveying process, the movable frame slaps the stainless steel band intermittently so as to eliminate stress, compared with a traditional manual beating mode, the stepping type continuous conveying of the stainless steel band is achieved while the manual beating effect is achieved, the working efficiency is improved, and meanwhile the stress removing effect is effectively improved through continuous slapping at the fixed frequency.

Description

Technical Field

[0001] The invention relates to the technical field of stainless steel production, in particular to a continuous stress relief device based on stainless steel production. Background Art

[0002] During the forging, cutting, casting, welding and other processing, metal components will produce uneven plastic deformation due to uneven stress or heat, and residual stress will exist after processing. Residual stress is an important cause of cracking or deformation of metal components, and seriously affects the fatigue strength and dimensional accuracy stability of metal components.

[0003] At present, the method used to eliminate the inherent stress of steel is to anneal the steel material, and then the production personnel manually knock around the mold with tools such as rubber hammers to remove the residual stress inside the steel after annealing. However, this manual knocking method of removing residual stress is inefficient and has high labor costs, which is not conducive to improving work efficiency. In addition, shot peening is to hit the surface of steel by spraying metal particles at high speed, which can also remove stress. However, the existing shot peening equipment requires manual movement of the shot peening mechanism, which is inconvenient. Since manual movement cannot ensure uniform shot peening, the surface shot peening effect of the steel plate is different. Secondly, the sprayed steel shots fly everywhere, and the steel shots cannot be collected and sorted. The oxide scale, rust and dust impurities on the surface of the steel plate are also scattered everywhere and mixed with the steel balls, and personnel are required to classify and clean them.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a continuous stress relief equipment based on stainless steel production is proposed. Summary of the invention

[0005] The object of the present invention is to provide a continuous stress relief device based on stainless steel production to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a continuous stress relief equipment based on stainless steel production, comprising a bottom plate and a recovery component, a recovery component is fixed in the middle of the bottom plate, the recovery component comprises a bin body, a guide plate, a recovery hole, an inclined screen plate, a material guide bin and a discharge pipe, guide plates are symmetrically fixed on both sides of the top of the bin body, and the guide plate is provided with an inwardly inclined surface close to the outer end, and recovery holes are opened between adjacent guide plates, an inclined screen plate is arranged inside the bin body, and the aperture of the inclined screen plate is smaller than the diameter of the shot particles used for shot peening, the bottom end of the inclined surface of the inclined screen plate is connected to the material guide bin, and the bottom end of the material guide bin is connected to the discharge pipe.

[0007] Furthermore, a bucket elevator is arranged on the side of the bottom plate, and a feed trough at the lower end of the bucket elevator corresponds to a discharge pipe at the end of the guide bin.

[0008] Furthermore, brackets are fixed at four corners of the bottom plate, and the top ends of the brackets are bolted to fixed limiting angle irons.

[0009] Furthermore, a fixing frame is bolted to the inner side of the limiting angle iron, and a stainless steel belt is conveyed between the fixing frames arranged opposite to each other.

[0010] Furthermore, a stepper assembly is arranged inside the bracket, and the stepper assembly includes a driving pulley, a bevel gear and a bevel gear motor. The outer side of the driving pulley is coaxially connected with a bevel gear, and the bevel gear is meshed with the bottom bevel gear motor for transmission.

[0011] Furthermore, the stepper assembly also includes a synchronous belt and a driven pulley. The driving pulley is covered with a synchronous belt, and the synchronous belt is rotated with the driven pulley at one end away from the driving pulley, and the driven pulley and the driving pulley are respectively rotatably installed on two brackets on the same side.

[0012] Furthermore, the stepper assembly also includes a crank and a movable frame, the driven pulley and the inner side of the driving pulley are connected to the crank for transmission, and the crank is eccentrically connected to the movable frame at one end away from the rotation center of the driven pulley and the driving pulley, and the movable frame is eccentrically arranged in the gap between the opposite surfaces of the fixed frames on both sides.

[0013] Furthermore, shot peening assemblies are fixed on both sides of the base plate, and the shot peening assemblies include a gantry and a cover shell. The root of the gantry is fixed to both sides of the middle of the base plate by bolts, and a cover shell is fixed to the middle end of the top of the gantry.

[0014] Furthermore, the shot blasting assembly also includes a receiving groove, the top of the cover shell is connected to the receiving groove, and the receiving groove corresponds to the feed groove at the top of the bucket elevator.

[0015] Furthermore, the shot blasting assembly also includes a nozzle and an impeller body. The nozzle is opened on the side of the bottom of the cover shell, and the cover shell is rotatably installed on the impeller body.

[0016] The present invention provides a continuous stress relief device based on stainless steel production, which has the following beneficial effects:

[0017] 1. During the use of the present invention, the driven pulleys and the inner sides of the driving pulleys on the two brackets on the same side drive the movable frame to swing in the gap between the opposite surfaces of the fixed frame through the crank. During this process, the stainless steel belt is lifted by the movable frame and then falls on the fixed frame, realizing the step-by-step forward movement of the stainless steel belt. During the transmission process, the movable frame intermittently taps the stainless steel belt to eliminate stress. Compared with the traditional manual tapping method, the present application achieves the manual tapping effect while also realizing the step-by-step continuous conveying of the stainless steel belt to achieve continuous stress relief, thereby improving work efficiency and effectively improving the stress relief effect through continuous tapping at a fixed frequency;

[0018] 2. During the use of the present invention, the motor drives the lower impeller to rotate at high speed, and the pellets stored in the cover are sprayed from the nozzle onto the upper surface of the stainless steel belt. Combined with the step-by-step forward movement of the stainless steel belt under the action of the stepping assembly, the longer stainless steel belt can be continuously shot peened. The present application can greatly improve the continuous stress relief effect and work efficiency of the stainless steel belt by beating the lower surface of the stainless steel belt and shot peening the upper surface during the step-by-step movement of the stainless steel belt. In addition, the sprayed pellets fall into the inclined sieve plate from the recovery holes between the guide plates on both sides of the bin body after leaving the upper surface of the stainless steel belt, and the mixed The oxide scale, rust and broken shot materials mixed in the shot materials fall off naturally in the process of sliding down the inclined surface of the inclined screen plate, and fall through the sieve holes on the surface of the inclined screen plate for classified collection. The complete shot materials fall into the feed trough at the lower end of the bucket elevator through the discharge pipe at the end of the guide bin, and are driven by the chain to drive the bucket under the motor to lift the shot materials above the gantry and put them into the receiving trough on the top of the cover shell for a second time from the upper discharge trough to realize circular feeding, which effectively improves the continuous working time of the shot peening component of the present application and improves the utilization efficiency of production materials by recycling and classifying the shot materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the overall perspective of the device of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall structure of the device of the present invention from a second perspective;

[0021] Figure 3 It is a schematic diagram of the structure of the stepping assembly of the present invention;

[0022] Figure 4 It is a partial structural schematic diagram of the device of the present invention;

[0023] Figure 5 This is a schematic diagram of the structure of the recycling component of the present invention;

[0024] Figure 6 It is a schematic diagram of the structure of the shot peening assembly of the present invention.

[0025] In the figure: 1. bottom plate; 2. bucket elevator; 3. bracket; 4. limiting angle iron; 5. fixing frame; 6. stainless steel belt; 7. stepping assembly; 701. driving pulley; 702. bevel gear; 703. bevel gear motor; 704. synchronous belt; 705. driven pulley; 706. crank; 707. movable frame; 8. recovery assembly; 801. bin body; 802. guide plate; 803. recovery hole; 804. inclined screen plate; 805. guide bin; 806. discharge pipe; 9. shot peening assembly; 901. gantry; 902. cover; 903. receiving trough; 904. nozzle; 905. impeller body. DETAILED DESCRIPTION

[0026] The following embodiments of the present invention are further described in detail with reference to the accompanying drawings and examples. The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0027] See also Figures 4 to 5 The present invention provides a technical solution: a continuous stress relief device based on stainless steel production, comprising a bottom plate 1 and a recovery component 8, wherein the recovery component 8 is fixed in the middle of the bottom plate 1, and the recovery component 8 comprises a bin body 801, a guide plate 802, a recovery hole 803, an inclined screen plate 804, a guide bin 805 and a discharge pipe 806, guide plates 802 are symmetrically fixed on both sides of the top of the bin body 801, and the guide plate 802 is provided with an inwardly inclined surface near one end of the outer side, and recovery holes 803 are opened between adjacent guide plates 802, an inclined screen plate 804 is arranged inside the bin body 801, and the aperture of the inclined screen plate 804 is smaller than the diameter of the shot used for shot peening, the bottom end of the inclined surface of the inclined screen plate 804 is connected to the guide bin 805, and the bottom end of the guide bin 805 is connected to the discharge pipe 806;

[0028] The specific operation is as follows: the present application can greatly improve the continuous stress relief effect and work efficiency of the stainless steel belt 6 by beating the lower surface and shot peening the upper surface during the step-by-step movement of the stainless steel belt 6. In addition, the ejected shot falls into the inclined screen plate 804 from the recovery hole 803 between the guide plates 802 on both sides of the bin body 801 after leaving the upper surface of the stainless steel belt 6. The oxide scale, rust and broken shot mixed in the shot fall off naturally in the process of sliding down the inclined surface of the inclined screen plate 804, and pass through The sieve holes on the surface of the inclined sieve plate 804 fall off to achieve classified collection, and the complete shot material falls into the feed trough at the lower end of the bucket elevator 2 through the discharge pipe 806 at the end of the guide bin 805, and the shot material is lifted to the top of the gantry 901 under the transmission of the bucket by the chain driven by the motor, and is put into the receiving trough 903 at the top of the cover 902 for a second time from the upper end discharge trough to achieve cyclic feeding, which effectively improves the continuous working time of the shot peening assembly 9 of the present application, and improves the utilization efficiency of production materials by recycling and classifying the shot material;

[0029] See also Figures 1 to 3A bucket elevator 2 is arranged on the side of the bottom plate 1, and the feed trough at the lower end of the bucket elevator 2 corresponds to the discharge pipe 806 at the end of the guide bin 805. Brackets 3 are fixed at the four corners of the bottom plate 1, and the top of the bracket 3 is bolted to a limiting angle iron 4, and the inner side of the limiting angle iron 4 is bolted to a fixing frame 5, and a stainless steel belt 6 is conveyed between the relatively arranged fixing frames 5. A stepping assembly 7 is arranged inside the bracket 3, and the stepping assembly 7 includes a driving pulley 701, a bevel gear 702 and a bevel gear motor 703. The outer side of the driving pulley 701 is coaxially connected with a bevel gear 702, and the bevel gear 702 is meshed with the bottom bevel gear motor 703 for transmission. The stepping assembly 7 also includes a synchronous belt 704 and a driven pulley 705, the driving pulley 701 is externally sleeved with a synchronous belt 704, and the synchronous belt 704 is rotated with the driven pulley 705 at one end away from the driving pulley 701, and the driven pulley 705 and the driving pulley 701 are respectively rotatably mounted on two brackets 3 on the same side, the stepping assembly 7 also includes a crank 706 and a movable frame 707, the driven pulley 705 is connected to the inner side of the driving pulley 701 with the crank 706, and the crank 706 is eccentrically connected with the movable frame 707 at one end away from the driven pulley 705 and the driving pulley 701 rotation center, and the movable frame 707 is eccentrically set in the structural gap between the opposite surfaces of the fixed frames 5 on both sides;

[0030] The specific operation is as follows: the stainless steel belt 6 to be processed is placed on the fixed frame 5 on the inner side of the limiting angle iron 4, the bevel gear motor 703 is started and the driving pulley 701 is driven to rotate through the meshing with the bevel gear 702, and the driving pulley 701 is further driven to rotate through the synchronous belt 704. The driven pulleys 705 on the two brackets 3 on the same side and the inner side of the driving pulley 701 drive the movable frame 707 to swing in the gap between the opposite surfaces of the fixed frame 5 through the crank 706. During this process, the stainless steel belt 6 is lifted by the movable frame 707 and then falls on the fixed frame 5, realizing the step-by-step forward movement of the stainless steel belt 6. During the transmission process, the movable frame 707 intermittently slaps the stainless steel belt 6 to eliminate stress. Compared with the traditional manual tapping method, the present application achieves the manual slapping effect while also realizing the step-by-step continuous transportation of the stainless steel belt 6 to achieve continuous stress relief, thereby improving work efficiency and effectively improving the stress relief effect through continuous slapping at a fixed frequency.

[0031] See also Figure 6, shot peening components 9 are fixed on both sides of the bottom plate 1, and the shot peening components 9 include a gantry 901 and a cover 902. The root of the gantry 901 is fixed with bolts on both sides of the middle of the bottom plate 1, and the cover 902 is fixed to the middle end of the top of the gantry 901. The shot peening component 9 also includes a receiving groove 903. The top of the cover 902 is connected with the receiving groove 903, and the receiving groove 903 corresponds to the feeding groove at the top of the bucket elevator 2. The shot peening component 9 also includes a nozzle 904 and an impeller body 905. The nozzle 904 is opened on the side of the bottom of the cover 902, and the cover 902 is rotatably installed inside the impeller body 905;

[0032] The specific operation is as follows: the motor drives the lower impeller body 905 to rotate at high speed, and the pellets stored in the cover 902 are sprayed from the nozzle 904 onto the upper surface of the stainless steel belt 6. Combined with the stepping forward movement of the stainless steel belt 6 under the action of the stepping assembly 7, the longer stainless steel belt 6 can be continuously shot peened.

[0033] In summary, when using the continuous stress relief equipment based on stainless steel production, the stainless steel belt 6 to be processed is placed on the fixed frame 5 on the inner side of the limiting angle iron 4, the bevel gear motor 703 is started and drives the driving pulley 701 to rotate through the engagement with the bevel gear 702, and the driving pulley 701 is further driven to rotate through the synchronous belt 704. The driven pulleys 705 on the two brackets 3 on the same side and the inner side of the driving pulley 701 drive the movable frame 707 to swing in the gap between the opposite surfaces of the fixed frame 5 through the crank 706. In this process, the stainless steel belt 6 is moved After the frame 707 is lifted, it falls on the fixed frame 5, realizing the step-by-step forward movement of the stainless steel belt 6. During the transmission process, the movable frame 707 intermittently taps the stainless steel belt 6 to eliminate stress. Compared with the traditional manual tapping method, the present application achieves the manual tapping effect while also realizing the step-by-step continuous transportation of the stainless steel belt 6 to achieve continuous stress relief, improves work efficiency, and effectively improves the stress relief effect through the continuous tapping of a fixed frequency. The motor drives the lower impeller body 905 to rotate at a high speed, and the pellets stored in the cover 902 are sprayed from the nozzle 904 to the The upper surface of the stainless steel belt 6, combined with the step-by-step forward movement of the stainless steel belt 6 under the action of the stepping assembly 7, can be continuously shot peened for the longer stainless steel belt 6. The present application can greatly improve the continuous stress relief effect and work efficiency of the stainless steel belt 6 by beating its lower surface and shot peening its upper surface during the step-by-step movement of the stainless steel belt 6. In addition, after the ejected shot is separated from the upper surface of the stainless steel belt 6, it falls into the inclined screen plate 804 through the recovery hole 803 between the guide plates 802 on both sides of the bin body 801. The oxide scale, rust and broken shot mixed in the shot are removed by the inclined screen plate 804. The pellets fall off naturally during the sliding of the inclined surface of the plate 804, and fall through the sieve holes on the surface of the inclined sieve plate 804 for classified collection. The complete pellets fall into the feed trough at the lower end of the bucket elevator 2 through the discharge pipe 806 at the end of the guide bin 805, and are driven by the motor to drive the bucket through the chain, so that the pellets are lifted to the top of the gantry 901 and are fed from the upper discharge trough to the receiving trough 903 on the top of the cover shell 902 for a second time to realize circulating feeding, which effectively improves the continuous working time of the shot peening component 9 of the present application and improves the utilization efficiency of production materials by recycling and classifying the pellets.

[0034] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various implementations with various modifications suitable for specific uses.

Claims

1. A continuous stress relief device based on stainless steel production, characterized in that: The invention comprises a bottom plate (1) and a recovery component (8), wherein the recovery component (8) is fixed in the middle of the bottom plate (1), and the recovery component (8) comprises a bin body (801), a guide plate (802), a recovery hole (803), an inclined screen plate (804), a material guide bin (805) and a discharge pipe (806), wherein the guide plates (802) are symmetrically fixed on both sides of the top of the bin body (801), and an inwardly inclined surface is provided at one end of the guide plate (802) close to the outer side, and a recovery hole (803) is provided between adjacent guide plates (802), an inclined screen plate (804) is provided inside the bin body (801), and the aperture of the inclined screen plate (804) is smaller than the diameter of the shot particles used for shot peening, the bottom end of the inclined surface of the inclined screen plate (804) is connected to the material guide bin (805), and the bottom end of the material guide bin (805) is connected to the discharge pipe (806).

2. A continuous stress relief device based on stainless steel production according to claim 1, characterized in that: A bucket elevator (2) is provided on the side of the bottom plate (1), and a feed trough at the lower end of the bucket elevator (2) corresponds to a discharge pipe (806) at the end of the guide bin (805).

3. A continuous stress relief device based on stainless steel production according to claim 1, characterized in that: Brackets (3) are fixed at four corners of the bottom plate (1), and the top ends of the brackets (3) are bolted with limiting angle irons (4).

4. A continuous stress relief device based on stainless steel production according to claim 3, characterized in that: The inner side of the limiting angle iron (4) is bolted to a fixing frame (5), and a stainless steel belt (6) is conveyed between the fixing frames (5) arranged opposite to each other.

5. The continuous stress relief device based on stainless steel production according to claim 3 is characterized in that: A stepping assembly (7) is arranged inside the bracket (3), and the stepping assembly (7) comprises a driving pulley (701), a bevel gear (702) and a bevel gear motor (703). The bevel gear (702) is coaxially connected to the outside of the driving pulley (701), and the bevel gear (702) is meshed with the bottom bevel gear motor (703) for transmission.

6. A continuous stress relief device based on stainless steel production according to claim 5, characterized in that: The stepping assembly (7) further comprises a synchronous belt (704) and a driven pulley (705); the driving pulley (701) is externally sleeved with the synchronous belt (704); the end of the synchronous belt (704) facing away from the driving pulley (701) is rotatably transmitted to the driven pulley (705); and the driven pulley (705) and the driving pulley (701) are rotatably mounted on two brackets (3) on the same side.

7. A continuous stress relief device based on stainless steel production according to claim 6, characterized in that: The stepper assembly (7) further comprises a crank (706) and a movable frame (707); the crank (706) is connected to the inner side of the driven pulley (705) and the driving pulley (701) in a transmission manner; one end of the crank (706) which is away from the rotation center of the driven pulley (705) and the driving pulley (701) is eccentrically connected to the movable frame (707); and the movable frame (707) is eccentrically arranged in the structural gap between the opposite surfaces of the fixed frames (5) on both sides.

8. The continuous stress relief device based on stainless steel production according to claim 1, characterized in that: Shot peening assemblies (9) are fixed on both sides of the base plate (1), and the shot peening assembly (9) comprises a gantry (901) and a cover shell (902). The root of the gantry (901) is fixed to both sides of the middle of the base plate (1) by bolts, and the cover shell (902) is fixed to the middle end of the top of the gantry (901).

9. A continuous stress relief device based on stainless steel production according to claim 8, characterized in that: The shot blasting assembly (9) further comprises a receiving groove (903), the top of the cover shell (902) is connected to the receiving groove (903), and the receiving groove (903) corresponds to the feed groove at the top of the bucket elevator (2).

10. A continuous stress relief device based on stainless steel production according to claim 9, characterized in that: The shot blasting assembly (9) further comprises a nozzle (904) and an impeller body (905); the nozzle (904) is provided on the bottom side of the casing (902), and the casing (902) is rotatably mounted on the impeller body (905).

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