Reinforced composite material air transportation container pallet integrated forming device
By designing and enhancing composite air transport container pallet integrated molding device, the primary main injection molding unit and secondary local injection molding unit are used, the problem of poor corrosion resistance of existing pallet materials in humid environments is solved, and the technical requirements and specifications of air transport container pallets are met.
Patent Information
- Application Number
- CN202411763816.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-03-11
AI Technical Summary
The existing air transport container pallet materials have poor corrosion resistance in humid environments, cannot meet the aviation flame retardant standards, and cannot meet the rapid development needs of my country's military air transportation.
An integrated molding device for enhanced composite air transport container pallets is designed, using a primary body injection molding unit and a secondary local injection molding unit to realize injection molding of the pallet main body and the tie ring installation port through injection molds and heat exchange media.
The integrated molding of air transport container pallets based on enhanced composite materials has been realized, the structural integrity and corrosion resistance of the product have been improved, and the higher technical requirements and specifications of air transport container pallets are met.
Smart Images

Figure CN119589892A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a forming device, in particular to a forming device for an aviation transport container pallet, and belongs to the technical field of mechanical devices and transport equipment. Background Art
[0002] Air transport pallets involve two categories: military and civilian. They were first proposed by the US military in the 1960s. The military took the lead in using 463L pallets to achieve air containerized transportation, giving full play to the advantages of the US military's large transport aircraft and ultra-long range, and achieving the strategic goal of global high-efficiency air delivery. The US military's air transport pallets use the gluing and riveting process of aluminum alloy and wooden core materials, and implement composite processes on its components of different materials to form a whole.
[0003] At present, the pallets designed with reference to the US military's 463L pallet still use the glue-riveted composite process with aluminum alloy and wood core materials as the main materials. Aluminum alloy materials have poor corrosion resistance in humid and coastal areas, and wood materials cannot meet aviation flame retardant standards. At this stage, air transport container pallets can no longer meet the rapid development needs of my country's military air transport. With the rapid development of composite materials, facing higher technical requirements and specifications for air transport container pallets, reinforced composite one-piece air transport container pallets meet higher demands. Therefore, it is necessary to design a molding device to realize the processing of reinforced composite one-piece air transport container pallets. Summary of the invention
[0004] In view of this, the present invention provides a device for integrally forming an aviation transport container pallet made of a reinforced composite material, which is used for processing an integrally formed aviation transport container pallet based on a reinforced composite material.
[0005] The technical solution of the present invention is: an integrated molding device for a reinforced composite material aviation transport container pallet, comprising: a primary main body injection molding unit and a secondary local injection molding unit;
[0006] The primary main body injection unit is used for injection molding of the pallet main body;
[0007] The secondary local injection molding unit is used to perform secondary injection molding filling on each mooring ring installation opening after the nut plate and the mooring ring are installed in the mooring ring installation opening of the pallet body.
[0008] As a preferred embodiment of the present invention: the primary main body injection molding unit comprises: an upper mold and a lower mold; the two are butted together to form a cavity for injection molding of the pallet main body;
[0009] The upper mold is provided with a plurality of feed ports for injecting the hot-melt reinforced composite material with physical fluidity into the cavity; the cavity matches the contour of the pallet body to be formed, and a tethering ring installation port is reserved for installing the tethering ring.
[0010] As a preferred embodiment of the present invention: a flow channel is provided at the bottom of the lower mold, and a heat exchange medium for heating or cooling flows through the flow channel;
[0011] Before injection molding, the cavity is heated by a heat exchange medium for heating;
[0012] After the injection molding is completed, the cavity is cooled by a heat exchange medium for cooling.
[0013] As a preferred embodiment of the present invention: a positioning structure is provided on the butt joint surface of the upper mold and the lower mold for positioning the upper mold and the lower mold when they are butt jointed.
[0014] As a preferred embodiment of the present invention: the secondary local injection unit comprises: an injection pressing mechanism and a positioning mechanism on a mounting frame;
[0015] The positioning mechanism is used to position the secondary local injection molding unit at the location of the installation opening of the tethering ring to be injected for secondary filling;
[0016] The injection molding pressing mechanism is used to inject hot-melt reinforced composite material into the mounting opening of the mooring ring to achieve pressure injection molding.
[0017] As a preferred embodiment of the present invention: the injection molding pressing mechanism comprises: an injection molding pressure head, an injection molding cover, an injection molding piston and an electric cylinder;
[0018] The electric cylinder is a linear electric cylinder, the cylinder end of which is mounted on a mounting frame, and the push rod end is connected to the injection piston;
[0019] The injection molding head is a cavity structure with a feed port, and the injection molding head and the injection molding cover together form a piston cylinder structure, and the lower end of the injection molding piston extends into the piston cylinder structure for expansion and contraction;
[0020] The injection molding head comprises a vertical part and a horizontal part connected with an internal cavity, the horizontal part is located at the lower end of the vertical part, both ends of the horizontal part are supported on a mounting frame, and a discharge port is provided at the center of the horizontal part; the feed port is connected with the cavity of the vertical part;
[0021] The injection molding cover is butted against the vertical part of the injection molding head, and the lower end of the injection molding piston passes through the central through hole of the injection molding cover and extends into the injection molding head; and a sealing ring is installed between the injection molding piston and the injection molding cover.
[0022] As a preferred embodiment of the present invention, the circumferential surface of the feed port of the injection molding head is in the shape of a frustum, and the small end of the frustum is connected to the internal cavity of the injection molding head.
[0023] As a preferred embodiment of the present invention: it also includes a screw pressing mechanism;
[0024] The injection molding head is provided with screw pressing mechanisms on both lateral sides;
[0025] The two ends of the horizontal part of the injection molding head are supported on the mounting frame through support rods, and the through holes on the mounting frame corresponding to the support rods are vertically arranged waist-shaped holes;
[0026] The screw pressing mechanism comprises: a pressing rod and a pressing head; the pressing rod is vertically arranged, screwed into the threaded hole on the mounting frame, and the lower end is connected to the pressing head; the pressing head contacts the upper surface of the injection molding head.
[0027] As a preferred embodiment of the present invention: the positioning mechanism is supported on the ground by adjustable feet.
[0028] As a preferred embodiment of the present invention, a plurality of secondary local injection molding units are included to simultaneously perform injection molding and filling on the mounting openings of the mooring rings at different positions.
[0029] Beneficial effects:
[0030] (1) The present invention can realize the injection molding process of the aviation transport container pallet based on the reinforced composite material through the primary main body injection molding unit and the secondary local injection molding unit.
[0031] (2) In the present invention, a reciprocating flow channel is designed at the bottom of the lower mold for flowing a heat exchange medium. The heat exchange medium is heated before injection molding to ensure that the hot melt has sufficient fluidity in the internal cavities of the upper and lower molds to avoid sand holes and holes caused by injection molding. After injection molding is completed, a cooling cycle is performed through the heat exchange medium to achieve rapid cooling and improve production efficiency.
[0032] (3) In the present invention, relying on the characteristics of the reinforced composite material, the injection mold used in the primary main body injection unit has a simple structure and high precision. It is made of steel structure material and can be reused repeatedly, thereby reducing production costs.
[0033] (4) In the present invention, the secondary local injection molding unit adopts a modular design. Multiple secondary local injection molding units can be used to simultaneously perform production work on multiple hole positions of a single pallet, thereby improving production efficiency. At the same time, it has the principle of interchangeability, reduces the failure rate, and improves maintenance efficiency.
[0034] (5) In the present invention, the secondary local injection molding unit can replace the injection molding head to achieve injection molding and repair filling at different positions to meet more usage requirements.
[0035] (6) In the present invention, a screw pressing mechanism is provided to ensure that the pressure between the injection molding head and the plane of the pallet body is BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 It is a schematic diagram of the overall structure of a primary main body injection molding unit in the integrated molding device for an air transport container pallet of the present invention;
[0037] Figure 2 It is a schematic diagram of the upper surface structure of the upper mold in the primary main body injection unit;
[0038] Figure 3 It is a schematic diagram of the structure of the lower surface of the upper mold in the primary main body injection unit;
[0039] Figure 4 This is a local detail view of the positioning structure on the bottom surface of the upper mold;
[0040] Figure 5 This is a local detail view of the positioning structure on the top surface of the lower mold;
[0041] Figure 6 This is a schematic diagram of the upper and lower mold positioning structures after docking;
[0042] Figure 7 This is a schematic diagram of the reciprocating backflow channel of the lower mold;
[0043] Figure 8 It is a structural schematic diagram of the pallet body after one-step injection molding;
[0044] Fig. 9 It is a schematic diagram of the structure of the mounting opening of the tie-down ring in the pallet body;
[0045] Fig.10 It is a structural schematic diagram of the secondary local injection molding unit;
[0046] Fig.11 It is a schematic diagram of the use status of the secondary local injection molding unit;
[0047] Fig.12 It is a schematic diagram of the mounting frame structure in the secondary local injection molding unit;
[0048] Fig.13 It is a schematic diagram of the structure of the injection molding head in the secondary local injection molding unit;
[0049] Fig.14 It is a schematic diagram of the structure of the injection molding cover in the secondary local injection molding unit;
[0050] Fig.15 Schematic diagram of the press-down mechanism in the secondary local injection unit
[0051] Fig.16This is the injection principle diagram of the secondary local injection unit;
[0052] Fig.17 This is a picture of the state of the mounting port of the tie-down ring after secondary injection molding.
[0053] Among them: 1-upper mold, 1-1 feed port, 1-2 lifting point, 1-3 rectangular protrusion, 1-4 positioning column; 2-lower mold, 2-1 rectangular groove, 2-2 positioning hole, 2-3 support leg, 2-4 runner; 3-tray body, 3-1 sawtooth, 3-2 mooring ring installation port, 3-3 mooring ring, 4-secondary local injection unit, 4-1 adjustable support foot, 4-2 positioning mechanism, 4-2-1 positioning block, 4-3 mounting frame, 4-4 injection pressing mechanism, 4-4-1 injection pressing head, 4-4-1-1 feed port, 4-4-1-2 discharge port, 4-4-2 injection molding cover, 4-4-3 injection molding piston, 4-4-4 electric cylinder, 4-4-5 pressing rod, 4-4-6 pressing head, 4-4-7 sealing ring. DETAILED DESCRIPTION
[0054] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
[0055] This embodiment provides a device for integrally forming a container pallet for air transport of reinforced composite materials, which can realize integrally forming of a container pallet for air transport of reinforced composite materials.
[0056] The one-piece aviation transport container pallet based on reinforced composite materials includes: a pallet body and a mooring ring installed on the pallet body through a nut plate; wherein the pallet body is a plate-like structure (i.e., a solid one-piece structure) that is one-piece injection molded using reinforced composite materials (such as 30% to 40% carbon fiber reinforced polyetheretherketone composite materials). The nut plate is installed in the mooring ring installation port reserved on the pallet body to provide a connection interface for the mooring ring (i.e., a threaded hole for threaded connection with the mooring ring is provided on the nut plate). After the nut plate is installed in the mooring ring installation port, the mooring ring installation port is still in an open state. In order to maintain the integrity of the pallet structure, each mooring ring installation port is filled with a secondary local injection molding using a reinforced composite material. That is, in this solution, according to the specifications and interface requirements of the aviation transport container pallet, the mooring ring is designed with embedded corner pieces to ensure its mechanical properties; the secondary local injection molding unit can realize the filling of the mooring ring installation port, thereby improving the product process and structural integrity.
[0057] Based on this, in order to realize the processing of the above-mentioned pallet, the molding device includes: a primary main body injection molding unit and a secondary local injection molding unit; wherein the primary main body injection molding unit is used for the injection molding of the pallet main body, that is, the one-piece injection molding process is adopted to complete the one-piece injection molding of the pallet main body. The secondary local injection molding unit is used to perform secondary injection molding filling on each mooring ring installation port after the installation of the nut plate and the mooring ring is completed in the mooring ring installation port of the pallet main body; during the secondary injection molding filling, the mooring ring installation ports at different positions can be injection molded and filled at the same time, and the secondary injection molding filling adopts the scheme of pressure injection molding of the hot-melt composite material.
[0058] like Figure 1-Figure 3 As shown, the primary main body molding unit includes: an upper mold 1 and a lower mold 2; the two can be tightly pressed together to form a cavity for integral injection molding; the hot-melt composite material with physical fluidity is injected into the above cavity through the feed port of the upper mold 1, and after maintaining the set pressure and cooling, the initial molding of the pallet body can be completed. After molding, fine processing is performed, and key parts such as the mounting interface of the tethering ring, the edge and outer surface of the pallet body are processed and trimmed to have dimensions and appearance surfaces that meet technical indicators.
[0059] The upper mold 1 and the lower mold 2 are made of stainless steel and are made by casting and welding processes. They have sufficient structural strength and meet the requirements of repeated recycling. After the upper mold 1 and the lower mold 2 are butted up and down, they are tightly locked by a locking fixture (a conventional angle with a locking function can be used), thereby forming a cavity for injection molding between the two.
[0060] Five feeding ports 1-1 are arranged on the top of the upper mold 1, and hot melt material (the particles of the reinforced composite material are heated by hot melting, and the hot melt flow of the raw materials is achieved by heating and pressurizing, and the physical state of injection molding and extrusion) is pressurized and filled through the adapter; in addition, six lifting points 1-2 are arranged on the top of the upper mold 1 to meet the use requirements of lifting and moving the upper mold 1. The inner cavity of the upper mold 1 is designed according to the contour of the pallet to be formed, and a molding structure corresponding to the mounting port of the tethering ring is reserved for forming the mounting port of the tethering ring.
[0061] The inner cavity contour of the lower mold 2 matches the serrated limit grooves around the pallet (ensuring that the contours formed on all sides of the pallet are evenly distributed with serrations, so that it is consistent with the interface of the existing air transport container pallet), and cooperates with the contact surface of the upper mold 1; in addition, stainless steel hollow legs 2-3 are welded to the bottom of the lower mold 2 as support to prevent it from contacting the ground and ensure good heat dissipation.
[0062] like Figure 4-Figure 6As shown, a positioning structure is provided on the mating surface of the upper mold 1 and the lower mold 2, which is used for positioning when the upper mold 1 and the lower mold 2 are mated. Specifically: the bottom surface of the upper mold 1 is provided with a rectangular protrusion 1-3 around the cavity, and the top surface of the lower mold 2 is provided with a rectangular groove 2-1 that matches it; thereby, positioning is achieved and hot melt overflow is prevented. In addition, positioning columns 1-4 are respectively provided at the four corners of the bottom surface of the upper mold 1, and the top surface of the lower mold 2 is provided with a positioning hole 2-1 that matches it, and positioning is achieved by cooperation.
[0063] As an example, the bottom of the lower mold 2 is designed as follows Figure 7 The reciprocating flow channel 2-4 shown is used for flowing water medium. The water medium is heated before injection molding to ensure that the hot melt has sufficient fluidity in the internal cavity of the upper and lower molds to avoid sand holes and holes in injection molding; after injection molding, the water medium is cooled and circulated by the compressor to achieve rapid cooling and improve production efficiency. In actual use, hot water or cold water circulation is achieved in the flow channel 2-4 through external equipment such as external heating and refrigerators, water pumps, temperature control equipment, valve groups, etc.
[0064] The structure of the pallet body molded by the primary main body injection molding unit is as follows Figure 8 and Fig. 9 As shown, the whole is a solid plate structure, with a number of saw teeth 3-1 evenly spaced on the four sides; and a mooring ring installation port 3-2 for installing a mooring ring is reserved (the mooring ring installation port 3-2 is located between two adjacent saw teeth 3-1). The one-piece molding technology is adopted, and the composite bonding and riveting process of the traditional air transport container pallet is abandoned, which can make the overall structure of the pallet body 3 better, reduce the difficulty of the process, and realize repetitive injection molding production with a one-time mold opening.
[0065] After the injection molding of the tray body 3 is completed, fine processing and trimming are performed; and a nut plate is installed in the reserved mooring ring installation port 3-2 to provide a connection interface for the mooring ring; the nut plate is made of stainless steel, with threaded holes, and is connected to the mooring ring by screws, which plays a role in reinforcing the lining and ensures the installation strength of the mooring ring. After the mooring ring 3-3 is installed, the mooring ring installation ports are filled with reinforced composite materials through secondary local injection molding units.
[0066] The secondary local injection molding unit 4 adopts a modular design and can simultaneously produce multiple tie-down ring installation ports 3-2 of a single pallet, thereby improving production efficiency. Figure 8-Figure 16 As shown, the secondary local injection unit 4 includes: an injection pressing mechanism 4-4, a positioning mechanism 4-2, an adjustable support foot 4-1, a mounting frame 4-3 and a screw pressing mechanism.
[0067] The lower end of the mounting frame 4-3 is open and connected to the positioning mechanism 4-2 by screws; the mounting frame 4-3 is a sheet metal structure welding assembly, and the lower end surface contour of the front end matches the tray body 3, which can achieve auxiliary positioning and improve positioning accuracy, and the rear end is connected to the positioning mechanism 4-2.
[0068] The positioning mechanism 4-2 is used to position the secondary local injection unit at the location of the mounting port 3-2 of the retaining ring to be injected for secondary filling; the positioning mechanism 4-2 is supported on the ground by an adjustable foot 4-1, which is a standard part and can be adjusted in height by a wrench, thereby adjusting the gap between the positioning mechanism 4-2, the mounting frame 4-3 and the pallet body 3 to achieve high-precision installation positioning.
[0069] As an example, since the mooring ring installation port 3-2 is located between two adjacent saw teeth 3-1, the positioning mechanism 4-2 uses the cavity of the saw tooth 3-1 to achieve rapid positioning by extending and retracting the positioning block 4-2-1 (such as using the positioning component in the patent application number 202310634067.X); the saw tooth 3-1 on the pallet body 3 is a hollow structure with openings at both ends, and the mooring ring installation port 3-2 needs to be filled with secondary injection molding. The positioning blocks 4-2-1 on both sides of the positioning mechanism 4-2 extend into the cavity of the saw tooth 3-1 on the corresponding side to achieve positioning; when releasing the positioning, it is only necessary to retract the positioning block 4-2-1.
[0070] The injection molding pressing mechanism 4-4 is used to inject hot melt reinforced composite material into the mounting port 3-2 of the mooring ring to be filled and injected for secondary filling, so as to realize pressure injection molding. The injection molding pressing mechanism 4-4 includes: an injection molding head 4-4-1, an injection molding cover 4-4-2, an injection molding piston 4-4-3, an electric cylinder 4-4-4, a pressing rod 4-4-5, a pressing head 4-4-6 and a sealing ring 4-4-7; wherein the electric cylinder 4-4-4 is a linear electric cylinder, and its cylinder end is installed on the mounting frame 4-3 through fasteners, which is the power mechanism of the secondary local injection molding unit 4; the push rod end of the electric cylinder 4-4-4 is connected to the injection molding piston 4-4-3 through a threaded connection, and the expansion and contraction of the electric cylinder 4-4-4 drives the injection molding piston 4-4-3 to expand and contract, thereby pushing the hot melt material for extrusion injection molding.
[0071] The injection molding head 4-4-1 is a cavity structure with a feed port 4-4-1-1. The hot melt is pressed into the cavity of the injection molding head 4-4-1 through an external device and a joint connected to the feed port 4-4-1-1 of the injection molding head 4-4-1. The injection molding head 4-4-1 and the injection molding cover 4-4-2 together form a piston cylinder structure. The lower end of the injection molding piston 4-4-3 extends into the piston cylinder structure for extension and retraction. Specifically, the injection molding head 4-4-1 has a vertical part and a horizontal part connected to the internal cavity. The horizontal part is located at the lower end of the vertical part, and both ends of the horizontal part are supported on the mounting frame 4-3. The size of the horizontal part matches the size of the mooring ring mounting port 3-2, and the center of the horizontal part has a discharge port 4-4-1-2. The feed port 4-4-1-1 is connected to the cavity of the vertical part. The injection molding cover 4-4-2 can be understood as the injection molding head 4-4- The end cover of 1 is connected with the vertical part of the injection molding head 4-4-1. The injection molding cover 4-4-2 has a central through hole, and its central through hole is a step hole. The lower end of the injection piston 4-4-3 passes through the central through hole of the injection molding cover 4-4-2 and extends into the injection molding head 4-4-1; the step of the central hole of the injection molding cover 4-4-2 is used to limit the injection molding piston 4-4-3, and a sealing ring 4-4-7 (arranged at the internal step of the injection molding cover 4-4-2) is installed between the injection molding piston 4-4-3 and the injection molding cover 4-4-2 to eliminate the gap and prevent the entry of dust and the extrusion of hot melt.
[0072] Thus, the injection molding head 4-4-1, the injection molding cover 4-4-2, the injection molding piston 4-4-3 and the electric cylinder 4-4-4 form a piston structure. Under the action of the electric cylinder 4-4-4, the injection molding piston 4-4-3 is used to squeeze the hot melt in the injection molding head 4-4-1 out of the discharge port 4-4-1-1.
[0073] The injection molding head 4-4-1 is replaceable to realize the injection molding and repair filling of the mooring ring installation opening 3-2 of different shapes to meet more usage requirements.
[0074] As an example, the feed port 4-4-1-1 of the injection molding head 4-4-1 adopts a conical cross-section, that is, the cross-sectional size at the entrance of the feed port 4-4-1-1 (the connection point with the joint of the external equipment) is larger than the cross-sectional size at the connection point with the vertical cavity; thereby, the inner circumferential surface of the feed port 4-4-1-1 is a frustum (or the front end is cylindrical and the rear end is frustum); this structural form of the feed port 4-4-1-1 can prevent the hot melt from squeezing out of the feed port during the pressing process (it is difficult for a small port to enter a large port, and in addition, the feed port has a certain pressure so it is not easy to squeeze back).
[0075] The injection molding head 4-4-1 is limited by the positioning mechanism and the mounting frame 4-3, corresponding to the mounting port 3-2 of the retaining ring to be filled; in order to ensure the pressure between the horizontal part of the injection molding head 4-4-1 and the plane of the tray body 3, a screw pressing mechanism is further provided.
[0076] The screw pressing mechanism includes a pressing rod 4-4-5 and a pressing head 4-4-6. The screw pressing mechanisms are arranged on both sides of the horizontal part of the injection molding head 4-4-1 to ensure uniform pressure on both sides. First, both ends of the horizontal part of the injection molding head 4-4-1 are supported on the mounting frame 4-3 by support rods. The through holes on the mounting frame 4-3 corresponding to the support rods are vertically arranged waist-shaped holes, so that the injection molding head 4-4-1 has a certain displacement in the vertical direction (when the injection molding head 4-4-1 moves up and down, the injection molding head 4-4-1 and the injection molding cover 4-4-2 move up and down relative to the injection molding piston 4-4-3 as a whole). The pressing rod 4-4-5 is vertically arranged and screwed into the threaded hole on the mounting frame 4-3. The lower end is connected to the pressing head 4-4-6 by a thread. The pressing head 4-4-6 is made of polyetheretherketone. By pressing the pressing rod 4-4-5 downward, the pressing head 4-4-6 is in surface contact with the injection molding head 4-4-1, and the injection molding head 4-4-1 is pressed tightly, thereby ensuring that the injection molding head 4-4-1 is closely matched with the surface of the tray body.
[0077] The secondary local injection molding unit 4 adopts mechanical adjustment and positioning, and an electrically controlled injection molding pressing mechanism 4-4 to ensure the injection molding density and pressure of the mounting port of the mooring ring.
[0078] The above-mentioned secondary local injection molding unit can perform secondary local injection molding to fill the mooring ring installation opening 3-2 after completing the installation of the mooring ring 3-3 on the pallet body 3. Multiple secondary local injection molding units can be used to simultaneously perform injection molding to fill the mooring ring installation openings 3-2 at different positions. The secondary local injection molding unit uses the sawtooth cavity on the edge of the pallet body for positioning and is fixed by the adjustable support feet 4-1 and the positioning mechanism 4-2. Then, the hot-melt composite material is pressure-injected and compacted by the injection molding pressing mechanism 4-3 to ensure sufficient compactness until it is completely solidified. The structure of the mooring ring installation opening 3-2 after the secondary local injection molding is as follows: Fig.17 As shown, the integrity of the pallet structure is ensured.
[0079] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. An integrated molding device for a reinforced composite material aviation transport container pallet, characterized in that: include: A primary main body injection unit and a secondary partial injection unit; The primary main body injection unit is used for injection molding of the pallet main body (3); The secondary local injection molding unit is used to perform secondary injection molding filling on each mooring ring installation opening (3-2) after the installation of the nut plate and the mooring ring is completed in the mooring ring installation opening (3-2) of the pallet body.
2. The integrated molding device for reinforced composite material aviation transport container pallet according to claim 1, characterized in that: The primary main body injection molding unit comprises: an upper mold (1) and a lower mold (2); the two are butted together to form a cavity for injection molding of the tray main body (3); The upper mold (1) is provided with a plurality of material inlets for injecting the hot-melt reinforced composite material having physical fluidity into the cavity; The cavity matches the contour of the tray body (3) to be formed, and reserves a tether ring installation opening for installing a tether ring.
3. The integrated molding device for reinforced composite material aviation transport container pallet according to claim 2, characterized in that: The bottom of the lower mold (2) is provided with a flow channel (2-4), and a heat exchange medium for heating or cooling flows in the flow channel (2-4); Before injection molding, the cavity is heated by a heat exchange medium for heating; After the injection molding is completed, the cavity is cooled by a heat exchange medium for cooling.
4. The device for integrally forming a reinforced composite material aviation transport container pallet according to claim 2, characterized in that: A positioning structure is provided on the butt joint surfaces of the upper mold (1) and the lower mold (2) for positioning the upper mold (1) and the lower mold (2) when they are butt jointed.
5. The integrated molding device for a reinforced composite material aviation transport container pallet according to any one of claims 1 to 4, characterized in that: The secondary local injection molding unit (4) comprises: a mounting frame (4-3) and an injection molding pressing mechanism (4-4) and a positioning mechanism (4-2) supported on the mounting frame (4-3); The positioning mechanism (4-2) is used to position the secondary local injection molding unit at the location of the mounting opening (3-2) of the tethering ring to be injected for secondary filling; The injection molding pressing mechanism (4-4) is used to inject hot-melt reinforced composite material into the mooring ring installation port (3-2) to achieve pressure injection molding.
6. The device for integrally forming a reinforced composite material aviation transport container pallet according to claim 5, characterized in that: The injection molding pressing mechanism (4-4) comprises: an injection molding pressure head (4-4-1), an injection molding cover (4-4-2), an injection molding piston (4-4-3) and an electric cylinder (4-4-4); The electric cylinder (4-4-4) is a linear electric cylinder, the cylinder end of which is mounted on a mounting frame (4-3), and the push rod end is connected to an injection piston (4-4-3); The injection molding head (4-4-1) is a cavity structure with a feed port (4-4-1-1), the injection molding head (4-4-1) and the injection molding cover (4-4-2) together form a piston cylinder structure, and the lower end of the injection molding piston (4-4-3) extends into the piston cylinder structure to be extended and retracted; The injection molding head (4-4-1) comprises a vertical part and a horizontal part whose internal cavities are connected, the horizontal part is located at the lower end of the vertical part, both ends of the horizontal part are supported on the mounting frame (4-3), and the center of the horizontal part has a discharge port (4-4-1-2); the feed port (4-4-1-1) is connected to the cavity of the vertical part; The injection molding cover (4-4-2) is butted against the vertical portion of the injection molding head (4-4-1); the lower end of the injection molding piston (4-4-3) passes through the central through hole of the injection molding cover (4-4-2) and extends into the injection molding head (4-4-1); and a sealing ring (4-4-7) is installed between the injection molding piston (4-4-3) and the injection molding cover (4-4-2).
7. The integrated molding device for reinforced composite material aviation transport container pallet according to claim 6, characterized in that: The circumferential surface of the feed port (4-4-1-1) of the injection molding head (4-4-1) is in the shape of a frustum, and the small end of the frustum is connected to the internal cavity of the injection molding head (4-4-1).
8. The device for integrally forming a reinforced composite material aviation transport container pallet according to claim 5, characterized in that: Also includes a screw pressing mechanism; The injection molding head (4-4-1) is provided with screw pressing mechanisms on both lateral sides; The two ends of the horizontal part of the injection molding pressure head (4-4-1) are supported on the mounting frame (4-3) through support rods, and the through holes on the mounting frame (4-3) corresponding to the support rods are waist-shaped holes arranged vertically; The screw pressing mechanism comprises: a pressing rod (4-4-5) and a pressing head (4-4-6); the pressing rod (4-4-5) is vertically arranged, screwed into the threaded hole on the mounting frame (4-3), and the lower end is connected to the pressing head (4-4-6); the pressing head (4-4-6) is in contact with the upper surface of the injection molding head (4-4-1).
9. The device for integrally forming a reinforced composite material aviation transport container pallet according to claim 5, characterized in that: The positioning mechanism (4-2) is supported on the ground via adjustable feet (4-1).
10. The integrated molding device for reinforced composite material aviation transport container pallet according to claim 5, characterized in that: It comprises a plurality of secondary local injection molding units, which simultaneously perform injection molding filling on the mooring ring installation openings (3-2) at different positions.
Citation Information
Patent Citations
Aviation container pallet connecting device capable of achieving container transportation
CN116812378A
Cited By
Injection molding device for detachable scrap collecting tray of pet drying box
CN119974417A
Injection Molding Device for Removable Chip Tray of Pet Drying Box
CN119974417B