Quartz tube polishing device
By designing a quartz tube polishing device for multi-oxygen diffusion shell and hydrogen diffusion shell, using multiple quartz wick tubes to form a wide-coverage high-temperature flame, the problem of low polishing efficiency of traditional quartz welding torches is solved, and more efficient and high-quality quartz tube polishing is achieved.
Patent Information
- Application Number
- CN202411890335.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-11
AI Technical Summary
In the process of polishing quartz pipes, traditional quartz welding torches are inefficient, especially for quartz pipes with larger pipe diameters, the polishing range is small and difficult to handle efficiently.
A quartz tube polishing device is designed, using a hydrogen diffusion shell and multiple oxygen diffusion shells. By setting up multiple quartz wick tubes, a high-temperature flame with a wide coverage range is formed to improve polishing efficiency.
Through this device, the polishing efficiency and quality of quartz tubes can be significantly improved, and is suitable for quartz tubes of different sizes, optimizing the polishing process.
Smart Images

Figure CN119591316A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz welding guns, in particular to a quartz tube polishing device. Background Art
[0002] Quartz glass is known for its low thermal expansion coefficient, excellent heat resistance and high hardness. Quartz welding guns play a key role in thermal processing such as welding and polishing of quartz materials. The welding gun uses a mixed combustion method of hydrogen and oxygen. After the mixed gas ejected from the gas outlet is ignited, a high-temperature flame is formed, which can efficiently perform welding and polishing operations on quartz products.
[0003] During the production and processing of quartz tubes, it is usually necessary to use a quartz welding gun to polish the product surface in order to remove surface scratches, white spots and eliminate stress. The traditional quartz welding gun body adopts a one-hydrogen-one-oxygen structure, with the main oxygen tube equipped with an oxygen chamber, the main hydrogen tube equipped with a hydrogen chamber, and the welding gun is equipped with 15-20 quartz wick tubes. During the surface polishing of quartz tubes, for quartz tubes with larger diameters, there are defects such as small polishing range and low efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide a quartz tube polishing device to alleviate the technical problem of low polishing efficiency in the prior art.
[0005] In a first aspect, an embodiment of the present invention provides a quartz tube polishing device, comprising a hydrogen diffusion shell, a first oxygen diffusion shell, a second oxygen diffusion shell and a third oxygen diffusion shell;
[0006] The third oxygen diffusion shell sealing sleeve is arranged on the outer wall of the second oxygen diffusion shell, the second oxygen diffusion shell sealing sleeve is arranged on the outer wall of the first oxygen diffusion shell, and the exhaust ports of the first oxygen diffusion shell, the second oxygen diffusion shell and the third oxygen diffusion shell are all provided with a plurality of quartz wick tubes, and the other end of the quartz wick tube is located at the combustion port of the hydrogen diffusion shell.
[0007] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein a quartz wick tube mounting plate is provided at the exhaust ports of the first oxygen diffusion shell, the second oxygen diffusion shell and the third oxygen diffusion shell, and one end of a plurality of the quartz wick tubes is mounted on the quartz wick tube mounting plate.
[0008] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein a quartz wick tube reinforcement plate is provided on the plurality of quartz wick tubes.
[0009] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the hydrogen diffusion shell is connected to a hydrogen intake pipe, and the first oxygen diffusion shell, the second oxygen diffusion shell and the third oxygen diffusion shell are all connected to an oxygen intake pipe.
[0010] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the oxygen intake pipe includes a first oxygen intake pipe, a second oxygen intake pipe and a third oxygen intake pipe;
[0011] The first oxygen intake pipe is connected to the first oxygen diffusion shell, the second oxygen intake pipe is connected to the second oxygen diffusion shell, and the third oxygen intake pipe is connected to the third oxygen diffusion shell.
[0012] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein a fixed support rod is provided between the first oxygen inlet pipe, the second oxygen inlet pipe and the third oxygen inlet pipe.
[0013] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the oxygen intake pipe is sealed and connected to the hydrogen diffusion shell.
[0014] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the quartz wick tube reinforcement plate divides the internal cavity of the hydrogen diffusion shell into a hydrogen delivery cavity and a hydrogen-oxygen mixing cavity.
[0015] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein the diameter of the hydrogen diffusion shell located at the hydrogen-oxygen mixing chamber gradually decreases from one end away from the combustion port to the other end.
[0016] In combination with the first aspect, an embodiment of the present invention provides a possible implementation of the first aspect, wherein 9 quartz wick tubes are inserted into the first oxygen diffusion shell;
[0017] Twelve quartz wick tubes are inserted into the second oxygen diffusion shell;
[0018] The third oxygen diffusion shell is provided with 24 quartz wick tubes.
[0019] Beneficial effects:
[0020] The invention provides a quartz tube polishing device, comprising a hydrogen diffusion shell, a first oxygen diffusion shell, a second oxygen diffusion shell and a third oxygen diffusion shell; the third oxygen diffusion shell sealing sleeve is arranged on the outer wall of the second oxygen diffusion shell, the second oxygen diffusion shell sealing sleeve is arranged on the outer wall of the first oxygen diffusion shell, the exhaust ports of the first oxygen diffusion shell, the second oxygen diffusion shell and the third oxygen diffusion shell are all provided with a plurality of quartz wick tubes, and the other end of the quartz wick tube is located at the combustion port of the hydrogen diffusion shell.
[0021] Specifically, the quartz tube polishing device adopts an arrangement of one main hydrogen pipe and three oxygen pipes. In actual working process, for quartz tubes with larger diameter, three oxygen inlet pipes corresponding to the first oxygen diffusion shell, the second oxygen diffusion shell and the third oxygen diffusion shell work simultaneously to generate a high-temperature flame with a wide coverage range, thereby improving the efficiency of the polishing operation. For quartz tubes with smaller diameters, only one or two oxygen inlet pipes can be opened to form a small area of high-temperature flame, thereby improving the polishing efficiency and quality. Such a design not only optimizes the polishing process, but also improves the polishing quality of the quartz tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic structural diagram of a quartz tube polishing device provided in an embodiment of the present invention;
[0024] Figure 2 A cross-sectional view of a quartz tube polishing device provided in an embodiment of the present invention.
[0025] icon:
[0026] 100 - hydrogen diffusion shell; 110 - combustion port; 120 - hydrogen inlet pipe; 130 - hydrogen delivery chamber; 140 - hydrogen-oxygen mixing chamber;
[0027] 200 - first oxygen diffusion shell;
[0028] 300 - second oxygen diffusion shell;
[0029] 400 - third oxygen diffusion shell;
[0030] 500-quartz wick tube;
[0031] 600-Quartz wick tube mounting plate;
[0032] 700-Quartz wick tube reinforcement plate;
[0033] 800 - oxygen inlet pipe; 810 - first oxygen inlet pipe; 820 - second oxygen inlet pipe; 830 - third oxygen inlet pipe;
[0034] 900 - Fixed support rod. DETAILED DESCRIPTION
[0035] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] The present invention is further described in detail below through specific embodiments in conjunction with the accompanying drawings.
[0040] See also Figure 1 and Figure 2 As shown, this embodiment provides a quartz tube polishing device, including a hydrogen diffusion shell 100, a first oxygen diffusion shell 200, a second oxygen diffusion shell 300 and a third oxygen diffusion shell 400; the third oxygen diffusion shell 400 is sealed and sleeved on the outer wall of the second oxygen diffusion shell 300, and the second oxygen diffusion shell 300 is sealed and sleeved on the outer wall of the first oxygen diffusion shell 200, and the exhaust ports of the first oxygen diffusion shell 200, the second oxygen diffusion shell 300 and the third oxygen diffusion shell 400 are all provided with a plurality of quartz wick tubes 500, and the other end of the quartz wick tubes 500 is located at the combustion port 110 of the hydrogen diffusion shell 100.
[0041] Specifically, the quartz tube polishing device adopts an arrangement of one main hydrogen pipe and three oxygen pipes. In actual operation, for quartz tubes with larger diameters, three oxygen inlet pipes 800 corresponding to the first oxygen diffusion shell 200, the second oxygen diffusion shell 300 and the third oxygen diffusion shell 400 work simultaneously to generate a high-temperature flame with a wide coverage range, thereby improving the efficiency of the polishing operation. For quartz tubes with smaller diameters, only one or two oxygen inlet pipes 800 can be opened to form a high-temperature flame with a smaller area, thereby improving the polishing efficiency and quality. Such a design not only optimizes the polishing process, but also improves the polishing quality of the quartz tube.
[0042] The hydrogen diffusion shell 100 is connected to a hydrogen intake pipe 120 , and the first oxygen diffusion shell 200 , the second oxygen diffusion shell 300 and the third oxygen diffusion shell 400 are all connected to an oxygen intake pipe 800 .
[0043] It should be noted that the hydrogen diffusion shell 100 has a hydrogen diffusion cavity, so that the hydrogen entering the hydrogen diffusion shell 100 from the hydrogen inlet pipe 120 can diffuse in the hydrogen diffusion cavity, and the hydrogen can move along the hydrogen diffusion cavity to the combustion port 110, so that the hydrogen and oxygen are combined and burned. In addition, the first oxygen diffusion shell 200, the second oxygen diffusion shell 300 and the third oxygen diffusion shell 400 all have oxygen diffusion cavities, so that the oxygen entering the first oxygen diffusion shell 200, the second oxygen diffusion shell 300 and the third oxygen diffusion shell 400 from the respective oxygen inlet pipes 800 can be diffused and discharged from the corresponding quartz wick tube 500 to mix with the hydrogen and burn.
[0044] The oxygen intake pipe 800 includes a first oxygen intake pipe 810, a second oxygen intake pipe 820 and a third oxygen intake pipe 830; the first oxygen intake pipe 810 is connected to the first oxygen diffusion shell 200, the second oxygen intake pipe 800 is connected to the second oxygen diffusion shell 300, and the third oxygen intake pipe 830 is connected to the third oxygen diffusion shell 400.
[0045] The oxygen intake pipe 800 is sealedly connected to the hydrogen diffusion shell 100 .
[0046] See also Figure 1 and Figure 2 As shown, in an optional solution of this embodiment, a quartz wick tube mounting plate 600 is provided at the exhaust ports of the first oxygen diffusion shell 200 , the second oxygen diffusion shell 300 and the third oxygen diffusion shell 400 , and one end of a plurality of quartz wick tubes 500 is mounted on the quartz wick tube mounting plate 600 .
[0047] See also Figure 1 and Figure 2 As shown, in an optional solution of this embodiment, a quartz wick tube reinforcement plate 700 is provided on the plurality of quartz wick tubes 500 .
[0048] Specifically, a quartz wick tube reinforcement plate 700 is provided at the cantilever end of the plurality of quartz wick tubes 500. The provision of the quartz wick tube reinforcement plate 700 can strengthen the structure of the quartz wick tube 500 to prevent a single quartz wick tube 500 from breaking and spreading to the surrounding quartz wick tubes 500. Through such a provision, even if a certain quartz wick tube 500 is damaged, it will not affect the adjacent quartz wick tubes 500, thereby effectively reducing the decrease in polishing efficiency and the increase in maintenance costs and replacement frequency.
[0049] See also Figure 1 and Figure 2 As shown, in an optional solution of this embodiment, a fixed support rod 900 is provided between the first oxygen inlet pipe 810 , the second oxygen inlet pipe 820 and the third oxygen inlet pipe 830 .
[0050] See also Figure 1 and Figure 2 As shown, in an optional solution of this embodiment, the quartz wick tube reinforcement plate 700 divides the internal cavity of the hydrogen diffusion shell 100 into a hydrogen delivery cavity 130 and a hydrogen-oxygen mixing cavity 140 .
[0051] The diameter of the hydrogen diffusion shell 100 located at the hydrogen-oxygen mixing chamber 140 gradually decreases from one end away from the combustion port 110 to the other end.
[0052] See also Figure 1 and Figure 2As shown, in an optional solution of this embodiment, 9 quartz wick tubes 500 are inserted into the first oxygen diffusion shell 200; 12 quartz wick tubes 500 are inserted into the second oxygen diffusion shell 300; and 24 quartz wick tubes 500 are inserted into the third oxygen diffusion shell 400.
[0053] Specifically, the quartz tube polishing device provided in this embodiment adopts a unique combustion structure, and is provided with a hydrogen diffusion shell 100, a first oxygen diffusion shell 200, a second oxygen diffusion shell 300 and a third oxygen diffusion shell 400, so that one hydrogen inlet pipe 120 is matched with three oxygen inlet pipes 800, the hydrogen inlet pipe 120 is equipped with a hydrogen diffusion chamber, and each oxygen inlet pipe 800 is equipped with an oxygen diffusion chamber, ensuring that the three oxygen diffusion chambers correspond to their respective gas outlet areas, and each chamber is equipped with a corresponding number of quartz wick tubes 500, and multiple quartz wick tubes 500 are arranged in an annular equidistant manner. Among them, the first oxygen diffusion shell 200 is equipped with 7 quartz wick tubes 500, the second oxygen diffusion shell 300 is equipped with 12 quartz wick tubes 500, and the third oxygen diffusion shell 400 is equipped with 24 quartz wick tubes 500. Through such a setting, the welding gun can flexibly adjust the size and temperature of the flame according to the diameter of the quartz tube.
[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A quartz tube polishing device, characterized in that: include: A hydrogen diffusion shell (100), a first oxygen diffusion shell (200), a second oxygen diffusion shell (300) and a third oxygen diffusion shell (400); The third oxygen diffusion shell (400) sealing sleeve is arranged on the outer wall of the second oxygen diffusion shell (300), and the second oxygen diffusion shell (300) sealing sleeve is arranged on the outer wall of the first oxygen diffusion shell (200). The exhaust ports of the first oxygen diffusion shell (200), the second oxygen diffusion shell (300) and the third oxygen diffusion shell (400) are all provided with a plurality of quartz wick tubes (500), and the other end of the quartz wick tubes (500) is located at the combustion port (110) of the hydrogen diffusion shell (100).
2. The quartz tube polishing device according to claim 1, characterized in that: A quartz wick tube mounting plate (600) is provided at the exhaust ports of the first oxygen diffusion shell (200), the second oxygen diffusion shell (300) and the third oxygen diffusion shell (400), and one end of a plurality of quartz wick tubes (500) is mounted on the quartz wick tube mounting plate (600).
3. The quartz tube polishing device according to claim 2, characterized in that: A quartz wick tube reinforcing plate (700) is arranged on the plurality of quartz wick tubes (500).
4. The quartz tube polishing device according to claim 3, characterized in that: The hydrogen diffusion shell (100) is connected to a hydrogen intake pipe (120), and the first oxygen diffusion shell (200), the second oxygen diffusion shell (300) and the third oxygen diffusion shell (400) are all connected to an oxygen intake pipe (800).
5. The quartz tube polishing device according to claim 4, characterized in that: The oxygen intake pipe (800) comprises a first oxygen intake pipe (810), a second oxygen intake pipe (820) and a third oxygen intake pipe (830); The first oxygen intake pipe (810) is connected to the first oxygen diffusion shell (200), the second oxygen intake pipe (800) is connected to the second oxygen diffusion shell (300), and the third oxygen intake pipe (830) is connected to the third oxygen diffusion shell (400).
6. The quartz tube polishing device according to claim 5, characterized in that: A fixed support rod (900) is provided between the first oxygen intake pipe (810), the second oxygen intake pipe (820) and the third oxygen intake pipe (830).
7. The quartz tube polishing device according to claim 5, characterized in that: The oxygen intake pipe (800) is sealedly connected to the hydrogen diffusion shell (100).
8. The quartz tube polishing device according to claim 3, characterized in that: The quartz wick tube reinforcement plate (700) divides the internal cavity of the hydrogen diffusion shell (100) into a hydrogen delivery cavity (130) and a hydrogen-oxygen mixing cavity (140).
9. The quartz tube polishing device according to claim 8, characterized in that: The diameter of the hydrogen diffusion shell (100) located at the hydrogen-oxygen mixing chamber (140) gradually decreases from one end away from the combustion port (110) to the other end.
10. The quartz tube polishing device according to any one of claims 1 to 9, characterized in that: Nine quartz wick tubes (500) are inserted into the first oxygen diffusion shell (200); Twelve quartz wick tubes (500) are inserted into the second oxygen diffusion shell (300); Twenty-four quartz wick tubes (500) are inserted into the third oxygen diffusion shell (400).