Liquid phase method reaction generation equipment

Abstract

The invention discloses liquid phase method reaction generation equipment, and relates to the technical field of liquid phase method reaction generation materials, the liquid phase method reaction generation equipment comprises an inlet elevator, the left side of the inlet elevator is provided with an inlet and outlet transition roller conveying table and a material sending piece room main body, and the left side of an empty material box return system is provided with an outlet elevator; a material distribution room electrical control system is arranged in the material distribution room body, lifting mechanisms in the inlet lifting machine and the outlet lifting machine are designed on the two sides of the material box lifting cage, a lifting traction mechanism is wrapped by stainless steel or provided with a baffle, materials are prevented from being polluted by the lifting machines in design and use, and the service life of the lifting traction mechanism is prolonged. And a movable gas-collecting hood sealing device and a maintenance platform are arranged on the inlet and outlet transition roller conveying table. According to the liquid phase method reaction generation equipment, the structure of a positioning device of each transition section point location in the material distribution room equipment is optimized, so that the equipment is reliable and long in service life, meanwhile, metal abrasion of a sensing device and a material frame is avoided, and materials are prevented from being polluted.

Description

Technical Field

[0001] The invention relates to the technical field of liquid phase reaction generation materials, in particular to liquid phase reaction generation equipment. Background Art

[0002] The existing technical solutions in this field are as follows: Liquid phase reaction equipment for materials (dispensing room). The main frame of the equipment is a dome-shaped square bottom box. At the junction of the dome and the square bottom, C-shaped steel (mainly used to install bearings and support rollers) is installed. There are 8 boxes in total, and each box can install 40 transmission rollers (10 rollers form a group, and each group has a reducer driving roller and a driven transmission roller. The driving end of the roller is equipped with a helical gear transmission. To ensure the consistent rotation direction of the rollers, a set of intermediate gear transmission mechanism is installed between every two rollers, which is mainly composed of intermediate gear shafts, bearings and helical gears); the carrier of the liquid phase reaction of materials is a material box (with a four-sided boss shape), and 8 boxes can hold a total of 32 material boxes; in addition to the 8# box, this equipment is equipped with a sprocket lifting sealing door at the 1# inlet, 8# outlet, between 1-2#, and between 7-8#, which serves as a partition During the absolute liquid phase reaction, it reduces the leakage of acidic and alkaline gases and granular materials; the acid is discharged from the acid outlet at the driving end through the square bottom (slanted bottom), and the acidic and alkaline gases generated by the liquid phase reaction are extracted through the exhaust system. At the same time, safety valves such as flame-retardant breathing valves, balancing valves, air-breaking valves, and butterfly valves are equipped according to the box pressure to prevent the dome box from deforming due to excessive instantaneous pressure; when this equipment is working, the 1# box inlet door is opened (2# door is closed), and 4 material boxes enter at the same time, then the 1# door is closed (2# door is opened), and the material box enters the 2nd door, and then the 4 groups of feeding pipes of 2# feed the 4 material boxes at the same time, and then the interval feeding time is controlled according to the volatilization reaction time (production rhythm) required by the material, and then all the material boxes move forward in turn, and finally discharge at 8# to complete the entire material delivery process.

[0003] Export transition roller table. Used to place the material boxes coming out of 8# and then transport them forward to the export elevator. Its main function is to serve as a temporary placement point for the material boxes to speed up the production rhythm.

[0004] Export elevator: It is used to lift the material boxes coming from the export transition roller table to the upper floor, playing the role of transferring the material boxes.

[0005] Tilting crusher. The special transition roller table of the tilting crusher transfers the material box lifted from the outlet to the tilting machine. The tilting machine turns 180° and pours the material into the coarse crusher. After the coarse crushing by the reamer and spiral, the material is transported to the next process by the feeding spiral.

[0006] Turnover trolley. The turnover trolley is equipped with a roller table. At the same time, in order to speed up the entire production rhythm, a transition roller table dedicated to the turnover trolley is installed near the exit elevator. The turnover trolley transfers the empty material box after flipping and unloading through the flip transition, exit elevator (with roller table), and turnover transition roller table to the turnover trolley. The exit elevator returns to the next layer and continues to lift the next material box. The turnover trolley then transports the empty material box to the import elevator (with roller table), and then returns to the exit elevator side to transfer the next material box.

[0007] Imported elevator. The imported elevator transfers the empty material boxes on the turnover trolley to the car roller table, then descends, and then transports them to the import transition through the roller table.

[0008] Import transition: The import transition temporarily stores empty boxes, and then when the import door of the material delivery room equipment is opened next time, 4 empty boxes are put in at a time. The above realizes the recycling of empty boxes.

[0009] PLC control system. This system requires manual control of the movement of the material box, and the central control operator needs to perform inching control according to the beat. This equipment has certain defects; 1. The chain-lifting sealed door has a complex structure and heavy weight, and the chain door is prone to failure; 2. The 32 material box positioning sensors have a complex structure, require a large amount of material, and are prone to metal contamination (the sensor sensing device and the metal of the material box frame are in contact and worn); 3. Except for the equipment in the material delivery room, the other process equipment is not covered with protective covers, which will cause the leakage of acidic and alkaline gases and particles, and impurities in the external environment will contaminate the materials; 4. The production pace is slow and semi-automatic control is adopted.

[0010] Therefore, we proposed a liquid phase reaction generation device to solve the above problems. Summary of the invention

[0011] The object of the present invention is to provide a liquid phase reaction generation device to solve the problems of slow production cycle in the current market raised by the above background technology.

[0012] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a liquid phase reaction generation equipment, comprising an import elevator, an import and export transition roller conveyor platform and a material dispensing room main body are arranged on the left side of the import elevator, and an empty material box return system is arranged on the left side of the import and export transition roller conveyor platform, an export elevator is arranged on the left side of the empty material box return system, an electrical control system of the material dispensing room is arranged inside the main body of the material dispensing room, a sealed material dispensing system is arranged on the upper right side of the import elevator, the lifting mechanisms in the import elevator and the export elevator are designed on both sides of the material box lifting cage, the lifting and traction mechanism is coated with stainless steel or baffled, so as to avoid the elevator from polluting the material in design and use, and a movable air collecting hood sealing device and an inspection platform are arranged on the import and export transition roller conveyor platforms.

[0013] Preferably, the design of the import elevator and the import and export transition roller conveyor platforms realizes the function of recycling empty material boxes and transferring them to the material delivery room. A maintenance platform is designed for the transition section. At the same time, the supplier of the export elevator and the corresponding transition roller conveyor and other locations provides equipment sealing devices to ensure a relatively closed environment and reduce gas leakage.

[0014] Preferably, the main body of the material dispensing room is composed of five sections, among which the No. 1 and No. 5 material dispensing rooms contain two sealed door interlocking controls. When the inner door is open, the outer door is in a closed state, and when the outer door is open, the inner door is in a closed state to ensure that there is no leakage of acid gas; the No. 2 and No. 3 material dispensing rooms are the slurry unloading areas entering the material dispensing rooms and the main reaction volatilization areas; the No. 4 material dispensing room is the area for further volatilization and maturation of precursor water vapor and nitrogen oxides.

[0015] Preferably, the sealed material discharge system includes a fully sealed transition roller table before flipping, a material box flipping mechanism, a coarse crusher, a discharge spiral cone silo and a cone top protective cover, and is equipped with an inspection platform and a discharge spiral conveyor.

[0016] Preferably, the empty material box return system includes a mobile trolley integrated with a roller conveyor table, rails, a transition roller table in front of the elevator, a conveyor line guardrail and other equipment, which are used to ensure the normal transportation of the supporting material boxes and meet the normal operation of production.

[0017] Preferably, the electrical control system of the material delivery room includes a PLC system, an industrial computer, various sensors, instruments, alarms, etc.

[0018] Preferably, the PLC system uses Siemens PLC for automatic control of the process flow and uses an industrial computer as a human-machine interface; the PLC capacity must have sufficient redundancy to facilitate the addition of functions at a later time; the PLC system saves all control parameters and technical data within a set time, and has print output and remote transmission functions; the field bus protocol has the ability to connect to the field bus and can be easily expanded.

[0019] Preferably, in the PLC system, the material room PLC control program is designed to be easy to modify, the human-machine interface is simple and clear for easy operation, and the program has a learning function, and the system has a complete online self-diagnosis function; the feeding of the material box, the opening of the closed door, the lifting of the elevator, and the circulation of the rail car are all automatically controlled.

[0020] Preferably, the PLC system reserves Profibus-DP and Modbus-TCP communication interfaces for online joint control with the DCS system; the system control modes include remote DCS centralized control and on-site control; all actions can be switched to manual to achieve manual control; the on-site box has switching and operation functions; each key device has manual and automatic working modes, which can be switched to manual mode when necessary; each main device is equipped with an on-site operation box, and the protection level of the on-site box is IP65.

[0021] With the above structural design, the computer screen can display a complete process flow diagram. The system real-time monitoring software operation screen includes: system introduction, alarm overview, system overview, control grouping, adjustment screen, trend chart, flow chart, dynamic data of equipment operation, etc. The system's online self-diagnosis function provides possible troubleshooting solutions while reporting the fault problem; Fault sound and light alarms are installed at the feed door, discharge door and elevator, and the alarm sound and flash mode are differentiated to show the system working status and remind the operator to pay attention; The on-site sensors and cables are corrosion-resistant cables. All sensors and on-site electrical equipment are equipped with stainless steel triple-proof junction boxes for easy maintenance and replacement. The system has a "quality code" function for on-site instrument signals, which can intelligently determine the status of on-site instruments such as disconnection, short circuit, over-range, and suspicious. The PLC program will be further adjusted and improved according to the actual situation after it is put into production; The system needs to have a reporting function that can realize real-time data recording, sorting, calculation, and printing; and have a recall function for printed reports; the system also has an alarm printing function; The main control human-machine interface is displayed on a 45-inch LCD TV screen, and the monitoring screens of the front and rear roller tables and the second floor of the front and rear elevators in the material delivery room are also displayed on a 45-inch LCD TV screen. The key workstations of this system, such as the turning table, elevator and rail trolley operation, require high-definition camera monitoring; The PLC program sets the operator password and administrator password to distinguish the operator levels and prevent misoperation; Brand requirements for electronic control components: air switches, motor circuit breakers, AC contactors, thermal relays, intermediate relays, buttons, knobs, etc. are all from Schneider; programmable controllers PLCs are from Siemens.

[0022] Control points include but are not limited to the following: 1) Positioning and control of the material box operation; 2) Temperature and pressure detection and alarm control of 2#, 3# and 5# boxes; 3) Opening, closing and control of automatic doors; 4) Lifting and control of the elevator; Loading and unloading roller table, front elevator, front transition roller table, 5-section material delivery room, including four sealed doors, rear transition roller table, rear elevator, flip transition roller table, unloading device, including sealing box, coarse crusher and discharging screw conveyor, including maintenance platform, import and export transition section air collection hood sealing device, import and export transition section maintenance platform, mobile trolley roller table and guardrails around the conveyor line, and sealing devices around the import and export elevators to prevent air leakage and facilitate equipment inspection to ensure the convenience of operation of equipment maintenance personnel; the sealed door is easy to maintain and reduce extrusion and stretching deformation between the boxes; inspection holes must be reserved for rollers and gears.

[0023] Compared with the prior art, the present invention has the following beneficial effects: the liquid phase reaction generating equipment: 1. Under the premise of ensuring the sealing performance of the sealing door, simplify the lifting and pressing mechanism, reduce the material consumption, optimize the transmission structure, and reduce the power consumption of the power source (motor); 2. Speed ​​up the production rhythm, change the dimensions of a single set of equipment, and increase annual output; 3. The positioning device structure in the material delivery room equipment and at each transition point has been optimized to make it reliable and have a long service life, while avoiding metal wear between the sensor device and the material frame and avoiding contamination of materials (for materials that are free of metal contamination); 4. All process equipment shall be designed with corresponding safety protection measures (dust-proof exhaust hood) according to the amount of acidic and alkaline gas and particle leakage and the size of the external pollution source to the material box; 5. The control system is improved through optimized design to realize the automatic control of the whole control system. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a schematic diagram of the top view structure of the present invention; Figure 3 This is a schematic diagram of the upper structure of the import and export transition roller conveyor platform of the present invention; Figure 4 This is a left-side structural schematic diagram of the imported elevator of the present invention; Figure 5 It is a right view structural schematic diagram of the imported elevator of the present invention.

[0025] In the figure: 1. Import elevator; 2. Import and export transition roller conveyor; 3. Main body of the material delivery room; 4. Sealed material discharge system; 5. Empty material box return system; 6. Electrical control system of the material delivery room; 7. Export elevator. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-5The present invention provides a technical solution: a liquid phase reaction generation equipment, including an import elevator 1, an import and export transition roller conveyor platform 2, a material dispensing room main body 3, a sealed material discharging system 4, an empty material box return system 5, a material dispensing room electrical control system 6 and an export elevator 7. The design of the import elevator 1 and the import and export transition roller conveyor platform 2 realizes the function of empty material box recovery and delivery to the material dispensing room. The transition section is designed with an overhaul platform. At the same time, the supplier of the export elevator 7 and the corresponding transition roller conveyor and other positions provides equipment sealing devices to ensure that the environment is relatively closed and reduce gas leakage. The import and export transition roller conveyor platform 2 and the material dispensing room main body 3 are arranged on the left side of the import elevator 1. The material dispensing room main body 3 consists of five sections of material dispensing rooms, among which the first and fifth material dispensing rooms contain two The sealing door is interlocked and controlled. When the inner door is opened, the outer door is in a closed state. When the outer door is opened, the inner door is in a closed state to ensure that there is no leakage of acid gas. The No. 2 and No. 3 material dispensing rooms are the areas where slurry is unloaded into the material dispensing rooms and the main reaction volatilization areas. The No. 4 material dispensing room is the area where the precursor water vapor and nitrogen oxides are further volatilized and matured. An empty material box return system 5 is arranged on the left side of the inlet and outlet transition roller conveyor platform 2. The empty material box return system 5 includes a mobile trolley integrated with a roller conveyor platform, a track, a transition roller platform in front of the elevator, a conveyor line guardrail and other equipment, which are equipped with normal transportation of supporting material boxes to meet the normal operation of production. An export elevator 7 is arranged on the left side of the empty material box return system 5, and an electrical control system 6 for the material dispensing room is arranged inside the main body 3 of the material dispensing room. The electrical control system of the material room 6 includes PLC system, industrial computer, various sensors, instruments, alarms, etc. The PLC system uses Siemens PLC for automatic control of the process flow and uses industrial computer as the human-machine interface; the PLC capacity must have sufficient redundancy to facilitate the addition of functions later; the PLC system saves all control parameters and technical data within the set time, and has print output and remote transmission functions; the field bus protocol has the ability to connect to the field bus and can be easily expanded. In the PLC system, the PLC control program of the material room should be designed to be easy to modify, the human-machine interface is simple and easy to operate, and the program has a learning function. The system has a complete online self-diagnosis function; the feeding of the material box, the opening of the closed door, the lifting of the elevator, and the rail car The cyclic operation is all under automatic control. The PLC system reserves Profibus-DP and Modbus-TCP communication interfaces for online joint control with the DCS system. The system control modes include remote DCS centralized control and on-site control. All actions can be switched to manual to achieve manual control. The on-site box has switching and operation functions. All key equipment has manual and automatic working modes and can be switched to manual mode when necessary. Each major equipment is equipped with an on-site operation box with an IP65 protection grade. The computer screen can display a complete process flow diagram. The system real-time monitoring software operation screen includes: system introduction, alarm overview, system overview, control grouping, adjustment screen, trend chart, flow chart, dynamic data of equipment operation, etc.The system's online self-diagnosis function provides possible troubleshooting solutions while reporting the fault problem. Fault sound and light alarms are installed at the feed door, discharge door and elevator, and the alarm sound and flash mode are differentiated to show the system working status and remind the operator to pay attention; The on-site sensors and cables are corrosion-resistant cables. All sensors and on-site electrical equipment are equipped with stainless steel triple-proof junction boxes for easy maintenance and replacement. The system has a "quality code" function for on-site instrument signals, which can intelligently determine the status of on-site instruments such as disconnection, short circuit, over-range, and suspicious. The PLC program will be further adjusted and improved according to the actual situation after it is put into production; The system needs to have a reporting function that can realize real-time data recording, sorting, calculation, and printing; and have a recall function for printed reports; the system also has an alarm printing function; The main control human-machine interface is displayed on a 45-inch LCD TV screen, and the monitoring screens of the front and rear roller tables and the second floor of the front and rear elevators in the material delivery room are also displayed on a 45-inch LCD TV screen. The key workstations of this system, such as the turning table, elevator and rail trolley operation, require high-definition camera monitoring; The PLC program sets the operator password and administrator password to distinguish the operator levels and prevent misoperation; Brand requirements for electronic control components: air switches, motor circuit breakers, AC contactors, thermal relays, intermediate relays, buttons, knobs, etc. are all from Schneider; programmable controllers PLCs are from Siemens.

[0028] Control points include but are not limited to the following: 1) Positioning and control of the material box operation; 2) Temperature and pressure detection and alarm control of 2#, 3# and 5# boxes; 3) Opening, closing and control of automatic doors; 4) Lifting and control of the elevator; Loading and unloading roller table, front elevator, front transition roller table, 5-section material delivery room, including four sealed doors, rear transition roller table, rear elevator, flip transition roller table, unloading device, including sealing box, coarse crusher and discharging screw conveyor, including maintenance platform, import and export transition section air collection hood sealing device, import and export transition section maintenance platform, mobile trolley roller table and guardrails around the conveyor line, and sealing devices around the import and export elevators to prevent air leakage and facilitate equipment inspection to ensure the convenience of operation of equipment maintenance personnel; the sealed door is easy to maintain and reduce extrusion and stretching deformation between the boxes; inspection holes must be reserved for rollers and gears.

[0029] A sealed material discharge system 4 is arranged on the upper right side of the import elevator 1. The sealed material discharge system 4 includes the front and rear doors of the fully sealed transition roller platform before turning over, the material box turning mechanism, the coarse crusher, the discharge spiral cone silo and the cone top protective cover, and is equipped with a maintenance platform and a discharge screw conveyor. The lifting mechanisms in the import elevator 1 and the export elevator 7 are designed on both sides of the material box lifting cage. The lifting and traction mechanism is covered with stainless steel or baffled to avoid the elevator from contaminating the material in design and use. A movable air collecting hood sealing device and a maintenance platform are arranged on the import and export transition roller conveyor platform 2.

[0030] The working environment of this application: acidic environment, acid and corrosion resistance, and pressure resistance are required. The box body of the material delivery room from room 1 to room 5 will not deform at -7Kpa.

[0031] The main equipment of the material delivery room and automatic line consists of: (1) Main equipment in the material delivery room ①1# box: the lower end of the roller is trapezoidal in cross section, and the upper part is semicircular in cross section. There is one set of the box, which is the front transition room; 2# box and 3# box, the lower end of the roller is trapezoidal in cross section, and the upper part is semicircular in cross section. There is one set of the box, equipped with 12 material ports and 6 emergency water ports. During construction, the holes are opened and welded on site according to the process design size and position; 4# box and 5# box, there is one set of each; ②Material box loading and unloading section: quantity 1 set; ③Front transition section: 3 material box positions, 1 set, including movable gas collecting hood sealing device and maintenance platform; ④ Rear transition section: 4 material box positions, 1 set, including movable gas collecting hood sealing device and maintenance platform; ⑤Imported elevator: weight 5 tons, quantity 1 set, feeding end: sealing device; ⑥Export elevator: weight 5 tons, quantity 1 set, discharge end: sealing device; ⑦ Turnover transition section: 1 set, sealing device; entrance door; ⑧Turning mechanism: The turning mechanism is driven on both sides, 1 set, with a cone top; ⑨ Coarse crusher: equipped with conical silo, the two sides of the short side are carbon steel lined with 304 stainless steel, and the other two sides are 304 stainless steel, quantity 1 set, frequency conversion speed regulation; ⑩Screw conveyor: Φ500, wall thickness 5mm, blade thickness 8mm, quantity 1 set, adjustable speed, frequency conversion speed regulation; ⑪ Track-type conveying trolley for material box circulation line: trolley, guide rails and guardrails, track-type material box conveying trolley, the trolley is driven by a full-length drive shaft, the intermediate drive and slide line use flat cables, the moving speed is adjustable, the quantity is 1 set, and the trolley is equipped with a dust cover; ⑫ Track and guardrail: Track is equipped with 304 stainless steel safety guardrail, quantity 1 set; ⑬ Movable dust collecting hood at the transition section of the material delivery room outlet: Made of 304 stainless steel, with inspection doors and observation windows on both sides; ⑭ Maintenance platform for coarse crusher and spiral discharging: the supporting parts such as columns are made of carbon steel sprayed with anti-corrosion paint, and the patterned plate is made of 304 stainless steel, quantity 1 set; ⑮Pneumatic air-breaking valve: DN150, PN10, 304 stainless steel, 2 sets, 1# and 5# room delivery room; ⑯Protective cover of rotary trolley: 304 stainless steel frame, acrylic plate top (transparent), quantity 1 set; ⑰ Breathing valve (installation position, flange connection at the top), negative pressure: -7Kpa, positive pressure 2Kpa (the model is calculated and designed by the supplier), quantity 7, 1 for each of the 1# and 5# material delivery room boxes, 2 for the 2-3# material delivery room boxes (positive pressure withstands 2Kpa); ⑱ Pneumatic balancing valve: 2 sets, connecting box No. 1 with box No. 2, and box No. 4 with box No. 5 respectively; ⑲ Fine crusher: 10 tons / H (speed variable frequency), quantity 1 set, including installation steel platform; ⑳Automatic control system: It adopts an electronic control system, with 1 set, which can meet the normal operation of the material delivery room. The control system reserves Profibus-DP and Modbus-TCP communication interfaces to communicate with DCS; ㉑Air supply valve: 2-3# material delivery room adds automatic air supply valve to meet the normal operation requirements of the equipment, with 2 sets, interlocked with the negative pressure value of the material delivery room; ㉒PE material box supporting installation: Quantity 1 item, supporting PE material box outer frame, complete the full set of work content to meet the normal production material box installation; ㉓ 1 equipment maintenance platform; ㉔Add a maintenance manhole on the middle lift door; ㉕Turning mechanism dust removal system: designed and matched according to the bidding conditions (the main pipe is made of stainless steel and the inspection port is considered, and the other pipes are transparent plastic steel wire hoses), quantity 1 set; Equipment technical requirements: 1. Main performance of the material delivery room: The box design consists of 5 sections. According to the structure, it can be divided into the main box, transition part, material box lifting, rough crushing, fine crushing, flip dust removal, material box turnover and electronic control.

[0032] 2. Main technical parameters (1) Design parameters ①Product type: lithium iron phosphate precursor 1) Output: Slurry processing capacity 400t / d (according to the most common beat of 40min, 6 material boxes are released each time the door is opened, and the maximum slurry capacity of each material box is 3.5t) 2) Production cycle: The most commonly used cycle is 40 minutes, door opening and closing time ≤ 60 seconds, elevator operation time ≤ 60 seconds, trolley operation time ≤ 3 minutes / single side, a single material box from the beginning of the elevator to the next material box entering the elevator ≤ 8 minutes / single material box (twice flipped) ②Equipment appearance 1) Length 2) External width: The cross-sectional shape of the material delivery room is circular at the top and square at the bottom. An overflow tank for recycled acid is added to the connection between the circular structure and the C-shaped steel. 3) Box pitch 4) Number of boxes: 5; 5) Box material: 304 stainless steel; 6) Withstand pressure: The box body of the material delivery room from room 1 to room 5 does not deform at -7Kpa; 7) Withstand temperature: 120℃; ③Roller drive 1) Roller spacing: 208mm; 2) Roller specifications: Φ76×12, 304 stainless steel; 3) Overall roller levelness: the vertical height difference between two adjacent rollers in a single box is ≤3mm, and the vertical height difference between adjacent rollers in two boxes is ≤5mm; 4) Transmission mode: helical gear transmission; 5) Transmission motor: designed by the supplier; 6) Transmission speed regulation: frequency conversion speed regulation; 3. Structural composition and technical requirements (1) 1# box ①Box part The box-type structure is adopted, and the strength meets the negative pressure condition of -7Kpa without deformation, and the quantity is 1 set; the cross-sectional shape of the box (arc-top inclined bottom structure) is round on the top + square on the bottom, and the connection part between the circular structure and the C-shaped steel is added with an overflow tank for recovering acid, and the material is required to be 304 stainless steel with a plate thickness of 4mm; 1 DN500 quick-opening manhole (1 on the side); 1 DN80, PN10 acid discharge hole; U-shaped groove for roller installation; automatic lifting chain door is adopted, and the sealing is good; ② Transmission device The transmission form is helical gear transmission; the main drive is a worm gear reducer (frequency conversion speed regulation); the roller spacing is 208mm, the specification is Φ76×12, 304 stainless steel; the bearing is a 304 stainless steel high temperature resistant seat bearing; the partition between the 1-2# material delivery room is 4mm thick and 400mm high; (2) 2# box ①Box part The box-type structure is adopted, and the strength meets the negative pressure condition of -7Kpa without deformation, and the quantity is 1 set; the cross-sectional shape of the box (arc-top inclined bottom structure) in the material delivery room is round on the top + square on the bottom, and an overflow trough for recovering acid is added to the connection part between the round structure and the C-shaped steel; the material requirements are 304 stainless steel, the plate thickness is 4mm at the bottom and 5mm at the top, 3 DN500 quick-opening manholes (3 on the side), 2 DN100, PN10 acid discharge holes; additional spare acid discharge holes (increase the height difference by 100mm); 12 DN100, PN10 (sleeve type) (including the discharge pipe inside the material delivery room, and the feed port position adds a DN200 observation port with sight glass (6 in total), which can be used to observe whether the material box at the discharge position is accurately in place); the roller is installed in a U-shaped groove; an automatic lifting chain door is adopted, and the sealing is good; ② Transmission device Helical gear transmission; the main drive is a worm gear reducer (frequency conversion speed regulation); the roller spacing is 208mm, the specification is Φ76×12, 304 stainless steel; the bearing is a 304 stainless steel high temperature resistant seat bearing; the partition between the 2-3# material delivery room is 4.4mm thick and 400mm high; (3) 3# box ①Box part The box-type structure is adopted, and the strength meets the negative pressure condition of -7Kpa without deformation, and the quantity is 1 set; the cross-sectional shape of the box (arc-top inclined bottom structure) is round on the top + square on the bottom, and an overflow tank for recovering acid is added to the connection part between the circular structure and the C-shaped steel; the material requirements are 304 stainless steel, the plate thickness is 4mm at the bottom and 5mm at the top, 1 DN500 quick-opening manhole (2 on the side + 1 on the top), 1 DN100, PN10 acid discharge hole, and a U-shaped groove for roller installation; ② Transmission device Helical gear transmission; the main drive is a worm gear reducer (frequency conversion speed regulation); roller spacing 208mm, specification Φ76×12, 304 stainless steel; bearings are 304 stainless steel high temperature resistant seat bearings; (4) 4# box ①Box part The box-type structure is adopted, and the strength meets the negative pressure condition of -7Kpa without deformation, and the quantity is 1 set; the cross-sectional shape of the box (arc-top inclined bottom structure) is round on the top + square on the bottom, and an overflow tank for recovering acid is added to the connection part between the circular structure and the C-shaped steel; the material requirement is 304 stainless steel, with a plate thickness of 4mm; 1 DN500 quick-opening manhole (4 on the side + 2 on the top), 1 DN100, PN10 acid discharge hole, and a U-shaped groove for roller installation; ②Transmission part Helical gear transmission; the main drive is a worm gear reducer (frequency conversion speed regulation); roller spacing 208mm, specification Φ76×12, 304 stainless steel; bearings are 304 stainless steel high temperature resistant seat bearings; 5# Cabinet ①Box part The box-type structure is adopted, and the strength meets the negative pressure condition of -7Kpa without deformation, and the quantity is 1 set; the cross-sectional shape of the box (arc-top inclined bottom structure) is round on the top + square on the bottom, and the connection part of the circular structure and the C-shaped steel is added with an overflow tank for recovering acid; the material requirement is 304 stainless steel, with a plate thickness of 4mm; 1 DN500 quick-opening manhole (1 on the side + 1 on the top), 1 DN100, PN10 acid discharge hole, and a U-shaped groove for roller installation; an automatic lifting chain door is adopted, and the sealing performance is good; ②Transmission part Helical gear transmission; the main drive is a worm gear reducer (frequency conversion speed regulation); roller spacing 208mm, specification Φ76×12, 304 stainless steel; bearings are 304 stainless steel high temperature resistant seat bearings; (6) Front transition section ① Transmission device The transmission form is helical gear transmission, the main drive is a worm gear reducer (frequency conversion speed regulation), the roller spacing is 208mm, the specification is Φ76x12, and the material is 304 stainless steel; ②Stand Main components: outriggers / main beams, adjustable feet (304 stainless steel heavy-duty adjustable feet), gas hood (equipped with regulating valve): 1.5mm, made of 304 stainless steel plate, DN100, PN10 exhaust port, with inspection doors and observation windows on both sides; inspection platform; (7) Rear transition section ① Transmission device Main components: 1. Helical gear: helical gear transmission is adopted; 2. Worm gear reducer (frequency conversion speed regulation): as the main drive; 3. Roller: the spacing between the rollers is 208mm, the specification is Φ76x12, and the material is 304 stainless steel; 4. Bearing.

[0033] ②Stand Main components: 1. Support legs / main beam; 2. Adjustable support feet: 304 stainless steel heavy-duty adjustable foot cups; 3. Residual liquid collection tank: made of 2mm304 stainless steel plate folded edge; 4. Gas collecting hood (equipped with regulating valve): made of 1.5mm304 stainless steel plate, DN100, PN16 exhaust port, equipped with inspection doors and observation chimneys on both sides; 5. Inspection platform.

[0034] (8) 1# elevator (imported) ①Main frame The outer frame of the hoist is welded from 304 stainless steel square tubes, with guide devices for roller lifting and lowering and safety devices for upper and lower limits on both sides.

[0035] ② Main machine: 5-ton freight elevator standard configuration, lifting height is 6.5-7.5m, wire rope material is 304 stainless steel.

[0036] ③ Roller table Main components: 1. Helical gears; 2. Worm gear reducer (frequency conversion): as the main drive; 3. Roller: roller spacing is 208mm, specification Φ76x12, material is 304 stainless steel; 4. Bearing (stainless steel seat bearing); 5. Frame: consists of main beam and secondary beam, both made of 304 stainless steel.

[0037] ④ Cage: It consists of main beam and secondary beam, both made of 304 stainless steel.

[0038] 5 tons counterweight: The outer shell of the counterweight is made of stainless steel and the inner part is made of Q235A material.

[0039] (9) 2# elevator (export) ①Main frame The outer frame of the hoist is welded from 304 stainless steel square tubes, with guide devices for roller lifting and lowering and safety devices for upper and lower limits (surrounded by shielding) on ​​both sides.

[0040] ② Main machine: 5-ton freight elevator standard configuration, lifting height is 6.5-7.5m, wire rope material is 304 stainless steel.

[0041] ③ Roller table Main components: 1. Helical gears; 2. Worm gear reducer (frequency conversion): as the main drive; 3. Roller: roller spacing is 208mm, specification Φ76x12, material is 304 stainless steel; 4. Stainless steel seat bearing; 5. Frame: consists of main beam and secondary beam, both made of 304 stainless steel.

[0042] ④ Cage: It consists of main beam and secondary beam, both made of 304 stainless steel.

[0043] 5 tons counterweight: The outer shell of the counterweight is made of stainless steel and the inner part is made of Q235A material.

[0044] (10) Flip transition section ① Transmission device Main components: 1. Helical gear: helical gear transmission is adopted; 2. Worm gear reducer (frequency conversion speed regulation): as the main drive; 3. Roller: the spacing between the rollers is 208mm, the specification is Φ76x12, and the material is 304 stainless steel; 4. Stainless steel seat bearing.

[0045] ②Stand: legs / main beam, both made of 304 stainless steel.

[0046] (11) Material dumping mechanism ①Main frame: The frame is welded from 304 stainless steel square tubes, with material box positioning devices on both sides.

[0047] ② Turn over the unloading roller table 1) Transmission Main components: 1. Helical gear: helical gear transmission is adopted; 2. Worm gear reducer (frequency conversion speed regulation): as the main drive; 3. Roller: the spacing between the rollers is 208mm, the specification is Φ76x12, and the material is 304 stainless steel; 4. Stainless steel seat bearing.

[0048] 2) The roller table frame is made of 304 stainless steel.

[0049] ③Flipping mechanism The flipping mechanism is installed on the outer frame. The flipping action is realized by a large reduction ratio gearbox and a brake motor. When dumping, the hopper flips 180° and resets to its original horizontal state after dumping. The double-sided flipping gear structure improves strength and reduces failures. The pneumatic pin positioning mechanism is added to ensure the positioning accuracy and horizontality of the flip roller. A reinforced steel beam is added to the bottom.

[0050] The flipping mechanism is driven on both sides, and its main components are: 1. reduction motor (multi-stage reduction); 2. material box positioning device; 3. upper conical cover smoke exhaust hole: double cone top (two exhaust ports).

[0051] ④ Lower hopper with crushing reamer (used to collect the material poured out from the tipping bucket, and after preliminary crushing, send it to the screw feeder) Main components: 1. Lower hopper: The lower hopper is made of 5mm thick 304 stainless steel; 2. Coarse crushing reamer: crush large pieces of material; 3. Reducer motor.

[0052] ⑤Screw conveyor (sends the coarse crushed material from the lower hopper to the crusher, installed at the bottom of the lower hopper) Main components: 1. Shaft, blades, and housing: all made of 304 stainless steel; 2. Reducer motor.

[0053] ⑥ Flip sealing chamber: The main component is the automatic door, material: 304, made of 2mm thick 304 stainless steel, with external reinforcement design and a conical smoke exhaust hood on the top.

[0054] (12) Track-type material box conveyor trolley (used to convey empty material boxes after unloading, and to circulate back and forth between the front and rear elevators) ① Roller table Main components: 1. Helical gears; 2. Worm reducer (frequency control); 3. Roller bars: roller spacing is 208mm, specification is Φ76x12, and the material is 304 stainless steel; 4. Stainless steel seat bearing; 5. Roller table frame: made of 304 stainless steel.

[0055] ② Mobile trolley (guide wheels are provided under the roller table frame and move along the guide rails): 1. The driving form of the trolley is a full-length drive shaft and intermediate drive; 2. Mobile electric rails; 3. Reduction motor.

[0056] ③Track: The height difference of track level is ≤3mm, and the parallelism between the two tracks is ≤5mm.

[0057] ④Safety guardrail: height 1.1 meters, material 304, with 3 simple movable doors on each side.

[0058] ⑤Box frame Quantity: 38, material: 304, frame: 60×30×2.5 square tube, bottom plate: 3mm, equipped with PE material box pressure strip: 150×40×3 stainless steel angle steel, PE material isolation pad is installed at the bottom of the material box frame to reduce roller wear and reduce metal pollution; equipped with material box coding plate (stainless steel material).

[0059] (13) Transition roller table of rotary line ① Transmission device Main components: 1. Helical gear: helical gear transmission is adopted; 2. Worm gear reducer (frequency conversion speed regulation): as the main drive; 3. Roller: the spacing between the rollers is 208mm, the specification is Φ76x12, and the material is 304 stainless steel; 4. Stainless steel seat bearing.

[0060] ②Stand The legs / main beam are made of 304 stainless steel.

[0061] 4. Technical requirements for equipment supply in the material delivery room (1) Mechanical specifications ① The supplier shall carry out detailed design of the processing drawing according to the basic performance requirements of the complete set of equipment, and submit it to the customer for confirmation before processing according to the drawing; when the drawing needs to be modified, it shall be carried out after obtaining the customer's written consent.

[0062] ② The whole machine should be strictly implemented in accordance with NB / T47003.1-2009 "Steel Welded Atmospheric Pressure Vessels".

[0063] ③The welding of materials shall be carried out in accordance with NB / T47015-2011, and the welding shall be carried out in accordance with NB / T47015-2011.

[0064] ④The technical conditions of the hydraulic system shall comply with ISO4413.

[0065] ⑤ Provide quality certification documents such as inspection report / certificate of supplied materials issued by a third party.

[0066] (2) Stainless steel pipe standards Appearance: There are no cracks or pores on the weld surface, the internal and external processing is good, and the wall thickness tolerance meets the standard; there are no obvious scratches or dents, and there are no burrs on the fracture.

[0067] ② Stainless steel welded pipe standard GB / T12771-2008, wall thickness (2-4) mm allowable deviation ±0.3 mm, greater than 4 mm allowable deviation ±10%S.

[0068] (3) Stainless steel plate standards ① Appearance: There are no cracks, pores or other defects on the weld surface, and the wall thickness tolerance meets the standard; there are no obvious scratches or dents. There are no burrs on the fracture.

[0069] ② Stainless steel plate standard GB / T4237-2015, wall thickness (2-4) mm allowable deviation ±0.3 mm, greater than 4 mm allowable deviation ±10%S Note: For the above parts: the parts in contact with materials, Cu and Zn in the equipment materials are ≤0.5%; for the parts not in contact with materials, Cu and Zn in the equipment materials are ≤1.0% (4) On-site production standards ① Welding materials assembled on site and delivered to the construction site in semi-finished form should be packaged and labeled according to their planned use in accordance with JB / T4711-2003.

[0070] ② In the equipment workplace, 1 meter away from the equipment, the noise is less than 85 decibels, reference standards ISO3744, 3746, 4871, 6081, noise standards ISO11201 ~ 11204.

[0071] ③ X-ray flaw detection of the bottom weld of the material delivery room: It meets the requirements of level 3 or above of the "Non-destructive Testing of Pressure Equipment" (NB / T47013-2015) standard, and the flaw detection rate of the bottom weld of the material delivery room is greater than 90%, with no leakage at all.

[0072] (5) Electrical specifications of control box in material delivery room ① In order to adapt to the actual situation of the factory and the requirements for electrical control, the control of the electrical control box should be controlled by Siemens small PLC (programmable controller), the components in the box should be Schneider products, the intermediate relay should be installed with Omron socket rail, the terminal should be Weidmuller or Phoenix products, and the protection level of the electrical control box should be IP54 to ensure the reliable operation of the equipment. All control power supplies in the electrical control box are generated internally, and only one 380 / 220V three-phase five-wire (3P+N+PE) power supply is provided externally. The control range includes the non-contact proximity switch on the equipment, with a protection level of IP67.

[0073] ②The control box should have two control modes Centralized control: Remote control and local control are performed by the central control computer (DCS). Signals that the control box should be able to input: DCS drive: connect to start, disconnect to stop. Signals that the control box should output: All equipment control points have signal outputs, and the control system reserves a (Modbus-TCP) communication interface for access to the DCS system. When accessing the DCS system, the supplier provides technical support.

[0074] In order to improve the reliability of the hydraulic oil station operation, the system pressure collection requires the use of a pressure transmitter, and the temperature detection requires the use of a Pt100 thermal resistor. It is forbidden to use an electric contact pressure gauge / thermometer to check the pressure and temperature, and a local digital display of the pressure and temperature parameters is set. The pressure and temperature digital display is required to have upper and lower limit alarm contacts and be controlled by the oil station PLC. After the oil station is started, the heater will automatically turn on if the oil temperature is low, and the cooling water solenoid valve will automatically open if the oil temperature is high. In order to reduce the types and quantities of spare parts and reduce the workload of factory production and maintenance, the control of the electrical control box should be controlled by a Siemens small PLC (programmable controller), and the components in the box should be Schneider brand.

[0075] ④The electric motor is the latest national Class 2 energy efficiency product (GB18613-2020), with protection grade IP54 and insulation grade F.

[0076] (6) Equipment Guarantee ① The Contractor shall ensure that the equipment provided does not have any problems in design, manufacturing, materials, etc., and that the equipment provided is suitable for the designated purpose.

[0077] ② Life guarantee of key components 1) Bearings: Target hours: 15,000; Maximum period: 20,000.

[0078] 2) Reducer: Target hours: 80,000; Maximum period: 100,000.

[0079] 2.2.4 Electrical requirements 1. The equipment must have status self-check and fault self-diagnosis alarm functions to meet the production, quality and safety management requirements during the maintenance process; 2. The pipelines of the electrical system should be arranged neatly and reasonably, and connected tightly and firmly. When passing through metal holes, there should be insulating protective sleeves. Each component and assembly should generally be able to be disassembled and assembled separately, and easy to maintain; 3. The design, manufacture and testing of equipment and instruments shall comply with the International Industrial Standards (ISO) and the International Electrotechnical Standards (IEC), and all measurement units shall adopt the International System of Units (SI); 4. Pneumatic components brand: Yadek (explosion-proof solenoid valve DC24V); 5. The electrical terminal blocks must meet the national standard requirements to ensure that the cable lugs can be connected normally. If they cannot be directly connected to the terminals, the supplier is required to provide an extended wiring copper busbar to ensure that the cable is connected securely and the copper busbar meets the current carrying capacity requirements; 6. For the power distribution cabinet of the complete set of equipment, the supplier needs to provide the load size, number of power distribution circuits, and voltage level of the power distribution circuit. If necessary, the supplier can provide the rated current A of the incoming switch of the complete set of power distribution cabinet; 7. When the supplier provides a complete set of equipment distribution cabinets, the installation location of the distribution cabinets must be clearly stated on the layout drawing. Usually, we only provide the incoming cables and bridges from the distribution room to the complete set of distribution cabinets. The materials from the complete set of cabinets to the on-site equipment are the responsibility of the supplier; 8. The components configured in the supplier's complete set of power distribution cabinets must meet the use requirements and ensure the service life. The brand of the components must be clearly reflected in the contract; 9. For electrical equipment installation supporting facilities, such as platform lighting within the buyer's scope, the supplier is required to specify the installation location of the lamps on the layout drawing, and then provide funds to us for design, procurement and installation; 10. The explosion-proof, protection and insulation levels of the electrical appliances should be suitable for the transported medium and the operating environment conditions, and the explosion-proof level should not be lower than dⅡBT4, and the protection level should be IP65; (if there is an explosion-proof requirement) 11. All electrical components and vulnerable components must be labeled firmly, clearly and easily accessible.

[0080] 12. The electric control cabinet of the electric control part needs to reserve 20% of the space and 30% of the control points to facilitate the secondary development needs of the equipment in the later stage; 13. Independent and complete PLC-controlled devices must support Modbus-TCP / IP communication protocol and reserve corresponding interfaces. Modbus-TCP / IP communication-related function blocks must be written into the program in advance, and interfaces must be reserved for data communication with the DCS system; PLC system equipment performance: The power supply of the controller is 1:1 redundant, and the PLC control system should have complete software and hardware self-diagnosis technology and certain fault-tolerant technology. The buttons of the on-site control box are isolated and controlled by signal transmission from the on-site valves and pumps through relays; 15. The normal operating load of the control system configured by the seller shall not exceed 50%. The backup program of the PLC system that is normally operating after debugging shall be given to the buyer, and the buyer shall have the authority to modify the program; 2.2.5 Other requirements 1. Places that require regular oiling, lubrication and maintenance should be equipped with oiling holes that are convenient for operation and marked next to them; 2. The equipment needs to reserve working space for convenient replacement of spare parts and equipment maintenance; 3. When the seller's personnel are working on site, the construction personnel must be certified and comply with the relevant laws and regulations on production safety and the regulations of the construction site to complete the relevant procedures. If an accident occurs, Party B shall bear the responsibility. 4. The equipment should meet the requirements of ergonomics and reduce the fatigue intensity of operators; 5. The replacement cycle of consumables should be equal to that of the same industry; 6. The guardrails, handrails, etc. of the operation / maintenance platform involved in this equipment / device / system must be made of round hollow pipes.

[0081] 2.2.6 Safety protection requirements 1. Equipment safety protection requirements (1) Require safety devices such as equipment switches and emergency stops; (2) The equipment switch button is sensitive and reliable; (3) The emergency stop button is sensitive, reliable and eye-catching; (4) The foot switch should have a complete protective cover and be non-slip; (5) Protective covers, lids and railings should be safe and reliable; (6) Safety gratings, interlocks, limit devices, control devices, etc. are sensitive and reliable; (7) Functional signals such as sound and light are normal, and the contents of various warning signs are clear, easy to understand, and eye-catching; (8) Equipment and piping systems that use oil, water, gas, steam, air and other gases with a pressure exceeding 0.1 MPa should be equipped with safety devices such as pressure gauges and safety valves. Water, gas and oil pipelines should be securely fastened and leak-free. Air filter cups, oil cups and regulating valves should be of appropriate type (to prevent overpressure bursting) and have a complete and reliable appearance. (9) If there is a high-voltage circuit inside the electrical cabinet, there should be a conspicuous high-voltage symbol above the cabinet door switch; (10) The equipment's external transformer must have a high voltage symbol, well-insulated inlet and outlet conduits, and a painted metal protective casing; (11) Large equipment needs to have three-color indicator lights and function properly; (12) If there is no clear annotation on the control panel operation buttons in the accompanying documentation of the equipment, the physical buttons must be engraved with a mark below them; for example, the word "Emergency Stop" should be engraved below the emergency stop button; 2. The following parts need to be protected (1) Exposed transmission parts with a height of less than 1 meter based on the operator’s standing plane; (2) Rotating keys, pins, wedges, etc. that protrude more than 3 mm; (3) Splashing of chips, grinding chips, coolant, etc. may touch the human body or cause equipment and environmental pollution; (4) The location where the rays or arcs are generated; Extra long workpieces extending into the channel; (6) Workpieces with a length of more than 300 mm at the rear end of the overlong equipment; (7) Reciprocating parts of equipment that may cause injury; (8) The hanging conveyor device spans the lower part of the channel; (9) An operating platform 0.7 meters above the ground; (10) Sprockets, pulleys, tensioners, and high-voltage contactors; 3. Power supply and distribution protection (1) The power cord of the equipment must be correctly installed and well insulated, without any damaged or exposed parts.

[0082] (2) The equipment operating load should match the power cord selection.

[0083] (3) The cabinet wires should be covered with marked wire tubes (signal wires are particularly important).

[0084] (4) The anti-pull-off fastening device between the power cord and the equipment should be kept intact.

[0085] (5) The protection level of distribution cabinets, complete sets of boxes, etc. must meet the requirements of on-site use. Explosion-proof equipment should be used in explosion-proof areas, and the explosion-proof level must meet the design requirements.

[0086] (6) A "Danger of Electricity" sign must be affixed to the complete set of electrical equipment. If the distribution cabinet is installed in a place prone to rain or impact, appropriate protective measures must be taken.

[0087] (7) The wiring terminals and tightening screws should be tightened without looseness, and there should be no exposed metal wires or other burrs at the wire stripping ends. If the wiring terminals are in direct contact with the cabinet door and electric shock may occur, additional protective measures should be taken to prevent electric shock caused by accidental contact.

[0088] (8) Cable laying and bridge installation must comply with regulatory requirements and meet acceptance conditions, and the cables and bridges must be installed and fixed firmly.

[0089] (9) Wires, relays, capacitors, resistors and other electronic control components cannot be installed in the same box as mechanical components such as grippers, cylinders, and solenoid valves, and the operating environment of the electronic control components should be kept dry and ventilated.

[0090] (10) Closed electrical equipment should be used in places where large amounts of steam, corrosive gases, dust, etc. are generated.

[0091] (11) Equipment with emergency stop buttons on site must be equipped with protective covers to prevent accidental touching of the emergency stop buttons and causing power outages in the equipment.

[0092] (12) Open-type lighting appliances can be used in general workplaces, closed-type waterproof lighting appliances should be used in humid places, acid-resistant and alkali-resistant lighting appliances should be used in corrosive places, and spotlights, iodine tungsten lamps and other lamps should not be used in places where flammable items are stored. The fixed lighting power supply in confined spaces, high temperatures, conductive dust, and less than 2.5 meters from the ground shall not be greater than 36V. The lighting power supply in humid places and easily accessible shall not be greater than 24V. Outdoor 220V lamps shall be no less than 3 meters from the ground, and indoors shall be no less than 2.5 meters. The distance between ordinary lamps and flammable items shall not be less than 300 mm, and the insulating shell of the lamp holder shall not be damaged or leak.

[0093] (13) The metal casing and frame of the equipment should be reliably grounded, and the grounding resistance should be less than or equal to 4Ω.

[0094] 4. Other protection The illumination, temperature, humidity, noise and vibration at the operation site of mechanical equipment should be moderate and comfortable; the overall appearance and craftsmanship should be standard; the shape and radius of all openings of the equipment should be standard; the bracket should be firm and reliable).

[0095] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0096] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A liquid phase reaction production device, comprising an inlet elevator (1), characterized in that: An import and export transition roller conveyor platform (2) and a material dispensing room main body (3) are arranged on the left side of the import and export transition roller conveyor platform (2), and an empty material box return system (5) is arranged on the left side of the empty material box return system (5). An export elevator (7) is arranged on the left side of the empty material box return system (5). A material dispensing room electrical control system (6) is arranged inside the material dispensing room main body (3). A sealing material dispensing system (4) is arranged on the upper right side of the import elevator (1). The lifting mechanisms in the import elevator (1) and the export elevator (7) are designed on both sides of the material box lifting cage. The lifting and traction mechanisms are coated with stainless steel or provided with baffles to avoid the elevator from polluting the materials in design and use. A movable air collecting hood sealing device and an inspection platform are arranged on the import and export transition roller conveyor platform (2).

2. The liquid phase reaction generation equipment according to claim 1, characterized in that: The design of the import elevator (1) and the import and export transition roller conveyor platform (2) realizes the function of recycling empty material boxes and transferring them to the material delivery room. The transition section is designed with an inspection and maintenance platform. At the same time, the supplier of the export elevator (7) and the corresponding transition roller conveyor and other locations provides equipment sealing devices to ensure a relatively closed environment and reduce gas leakage.

3. The liquid phase reaction generation equipment according to claim 1, characterized in that: The main body of the material dispensing room (3) is composed of five sections of material dispensing rooms, wherein the first and fifth material dispensing rooms have two sealed door interlocking controls, when the inner door is opened, the outer door is in a closed state, and when the outer door is opened, the inner door is in a closed state, to ensure that there is no leakage of acid gas; the second and third material dispensing rooms are the areas where the slurry is unloaded into the material dispensing room and the main reaction volatilization area; the fourth material dispensing room is the area where the precursor water vapor and nitrogen oxides are further volatilized and matured.

4. The liquid phase reaction generation equipment according to claim 1, characterized in that: The sealed material discharging system (4) comprises a fully sealed transition roller table (front and rear doors) before turning over, a material box turning mechanism, a coarse crusher, a material discharge spiral cone silo and a cone top protective cover, and is equipped with an inspection platform and a material discharge spiral conveyor.

5. The liquid phase reaction generation equipment according to claim 1, characterized in that: The empty material box return system (5) comprises a mobile trolley integrated with a roller conveyor platform, a track, a transition roller platform in front of the elevator, a conveyor line guardrail and other equipment, which are equipped with normal conveyance of the material boxes to meet the normal operation of production.

6. The liquid phase reaction generation equipment according to claim 1, characterized in that: The electrical control system (6) of the material delivery room includes a PLC system, an industrial computer, various sensors, instruments, alarms, etc.

7. The liquid phase reaction generation equipment according to claim 6, characterized in that: The PLC system uses Siemens PLC for automatic control of the process flow and uses industrial computers as the human-machine interface; the PLC capacity must have sufficient redundancy to facilitate the addition of functions at a later time; the PLC system saves all control parameters and technical data within the set time, and has print output and remote transmission functions; the field bus protocol has the ability to connect to the field bus and can be easily expanded.

8. The liquid phase reaction generation equipment according to claim 6, characterized in that: In the PLC system, the material room PLC control program should be designed to be easy to modify, the human-machine interface should be simple and clear for easy operation, and the program should have a learning function. The system has a complete online self-diagnosis function; the feeding of the material box, the opening of the closed door, the lifting of the elevator, and the circulation of the rail car are all automatically controlled.

9. The liquid phase reaction generation equipment according to claim 6, characterized in that: The PLC system reserves Profibus-DP and Modbus-TCP communication interfaces for online joint control with the DCS system; the system control modes include remote DCS centralized control and on-site control; all actions can be switched to manual to achieve manual control; the on-site box has switching and operation functions; each key device has manual and automatic working modes, which can be switched to manual mode when necessary; each major device is equipped with an on-site operation box, and the protection level of the on-site box is IP65.

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