Special-shaped pipe galvanization processing device and method

By designing a combination of galvanized components, jitter components and support components, the problem of zinc liquid accumulation in hot-dip galvanizing of special-shaped tubes is solved, the formation of uniform zinc layer and the production efficiency are improved, and the stability and quality of special-shaped tubes are ensured.

CN120330649APending Publication Date: 2025-07-18TIANJIN YOUFA STEEL PIPE GRP CO LTD
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Patent Information

Application Number
CN202510573471.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-07-18

AI Technical Summary

Technical Problem

During the hot-dip galvanizing process of special-shaped tubes, zinc liquid is prone to accumulate in depressions and irregular shapes, resulting in uneven coatings, which may generate internal stress and cracks, affecting corrosion resistance and aesthetics.

Method used

A special-shaped tube galvanizing processing device is designed, including galvanizing components, shaking components and support components. Through the slow immersion of the galvanizing components and the shaking components of the shaking components, the zinc liquid is evenly covered, and the support components provide stable support to avoid pipe body shaking.

Benefits of technology

The uniform coverage of the zinc layer is achieved, the drying time is shortened, the galvanizing production efficiency is improved, the stability and galvanizing quality of the special-shaped tube are ensured, and the corrosion resistance and aesthetics are enhanced.

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Abstract

The invention discloses a special pipe galvanization processing device and method, and relates to the technical field of transfer devices.The special pipe galvanization processing device comprises a mounting plate, a galvanization box is arranged on the side of the mounting plate, a supporting frame is fixedly mounted at the bottom of the galvanization box, a first motor and a second motor are fixedly mounted on the side of the mounting plate, and a water inlet pipe is arranged on the side of the galvanization box in a communicating mode; a water outlet pipe is arranged at the bottom of the galvanizing box in a communicating mode, a galvanizing assembly and a shaking assembly are arranged on the side portion of the mounting plate and used in cooperation, and a supporting assembly is arranged above the galvanizing box. Through the arrangement of the shaking assembly, redundant zinc liquid is shaken off, the drying time of the zinc liquid on the surface of the special-shaped pipe can be shortened, after the residual zinc liquid on the surface of the special-shaped pipe is reduced, the solidification process of the zinc liquid can be completed more quickly, and therefore the waiting time is shortened.
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Description

Technical Field

[0001] The present invention relates to the technical field of transfer devices, and particularly to a special-shaped pipe galvanizing processing device and method. Background Art

[0002] Galvanizing of special-shaped pipes is an important process to improve their corrosion resistance and extend their service life. By means of hot-dip galvanizing or electroplating, a zinc layer is attached to the surface of the special-shaped pipe. Hot-dip galvanizing is to immerse the special-shaped pipe into molten zinc liquid to form a zinc-iron alloy layer. In the hot-dip galvanizing process, in order to ensure that the special-shaped pipe can fully react with the molten zinc liquid and form a high-quality zinc-iron alloy layer, the preliminary pretreatment work is crucial. First, the special-shaped pipe needs to be degreased to remove the oil and impurities on the surface. This can be achieved by chemical degreasing method, immersing the special-shaped pipe in a degreasing solution containing alkaline substances such as sodium hydroxide and sodium carbonate, and decomposing the oil through chemical reactions and detaching it from the pipe surface. Then, pickling and rust removal are carried out. The pipe is soaked in dilute hydrochloric acid or dilute sulfuric acid to remove the rust and scale on the surface, exposing the fresh metal matrix on the pipe surface. After pickling, water washing and fluxing treatment are required. The fluxing solution usually contains ammonium chloride and zinc chloride, which can form a protective film on the pipe surface, prevent re-oxidation, and promote the combination of zinc liquid and the pipe. Electroplating is to deposit zinc ions on the surface of the special-shaped pipe by electrolysis, which can significantly improve the corrosion resistance, resist the erosion of the external environment, and reduce the chance of rusting; enhance the aesthetics, making the surface of the special-shaped pipe smoother and flatter; improve the mechanical properties, to a certain extent, improve the hardness and wear resistance of the pipe, and is widely used in the construction field, such as building steel structures, curtain wall frames, etc.; in mechanical manufacturing, it can be used as components and transmission devices; it is also used in the transportation industry to manufacture certain parts of automobiles and trains, meeting the requirements for the durability and aesthetics of special-shaped pipes in different scenarios.

[0003] Currently, special-shaped pipes have many depressions, corners and irregular shapes. When hot-dip galvanizing is carried out, when the zinc liquid flows through these parts, the flow rate will significantly slow down, and it is easy to accumulate in these places, forming a relatively thick zinc layer. If the zinc liquid accumulates too thickly, the coating structure will be uneven, and internal stress may be generated, resulting in cracks in the coating. Therefore, a special-shaped pipe galvanizing processing device and method are proposed. Summary of the Invention

[0004] The purpose of the present invention is to provide a special-shaped pipe galvanizing processing device and method to solve the problems raised in the above background art.

[0005] To achieve the above object, the present invention provides the following technical solution: A special-shaped pipe galvanizing processing device, including a mounting plate, a galvanizing box is arranged on the side of the mounting plate, a support frame is fixedly installed at the bottom of the galvanizing box, a first motor is fixedly installed on the side of the mounting plate, a water inlet pipe is communicated with the side of the galvanizing box, a water outlet pipe is communicated with the bottom of the galvanizing box, a galvanizing component and a shaking component are arranged on the side of the mounting plate, the galvanizing component and the shaking component are used in cooperation, and a support component is arranged above the galvanizing box;

[0006] The galvanizing component is used to drive the special-shaped pipe to immerse into the galvanizing box;

[0007] The shaking component is used to shake off the excess zinc liquid on the special-shaped pipe;

[0008] The support component is used to clamp the special-shaped pipe.

[0009] Preferably, the galvanizing component includes a driving shaft rotatably connected to the side of the mounting plate, a driving gear is fixedly sleeved on the outer side of the driving shaft, a wedge-shaped groove plate is fixedly connected to the side of the mounting plate, and a rack plate is slidably installed on the side of the mounting plate.

[0010] Preferably, a wedge-shaped block is fixedly connected to the side of the rack plate, the wedge-shaped block is slidably connected inside the wedge-shaped groove plate, the driving gear is meshed and driven with the rack plate, a mounting frame is fixedly connected to the rack plate, and a second motor is fixedly connected to the mounting frame.

[0011] Preferably, the shaking component includes a rotating shaft rotatably connected to the side of the rack plate, the output shaft of the second motor penetrates inside the mounting frame, and the rotating shaft is fixedly connected to the end of the output shaft of the second motor. A rotating gear is fixedly sleeved on the outer side of the rotating shaft, a sliding ring is slidably arranged on the side of the rack plate, a limiting groove is opened on the side of the rack plate, a limiting block is fixedly connected to the side of the sliding ring, and the limiting block is slidably engaged with the limiting groove.

[0012] Preferably, a plurality of teeth are fixedly connected to the inner wall of the sliding ring, the rotating gear is meshed and driven with the plurality of teeth, and an extension plate is also fixedly connected to the side of the rack plate.

[0013] Preferably, a plurality of threaded holes are formed at the bottom of the extension plate, a support block is detachably installed at the bottom of the extension plate, a bolt is screwed between the support block and the extension plate, a sliding block is fixedly connected to the bottom of the support block, a fixed block is arranged at the bottom of the sliding block, the sliding block is slidably connected inside the fixed block, and a track column is fixedly connected to the side of the fixed block.

[0014] Preferably, a track groove is formed in the side of the rack plate, the track column is slidably connected to the inside of the track groove, and an L-shaped block is fixedly connected to the side of the fixed block.

[0015] Preferably, the support assembly includes a support column arranged on the side of the L-shaped block. A fixed disk is fixedly sleeved on the outside of the support column. A plurality of connecting columns are also fixedly connected to the side of the L-shaped block. The ends of the plurality of connecting columns are connected to a connecting disk. A rotating frame is fixedly connected to the side of the connecting disk. A T-shaped plate is slidably connected to the side of the rotating frame. An arc groove is formed in the side of the fixed disk.

[0016] Preferably, a moving column is fixedly connected to the side of the T-shaped plate. The moving column is slidably engaged with the inside of the arc groove. A limiting disk is connected to the end of the moving column. A sliding notch is formed in the side of the rotating frame. The moving column is slidably engaged with the sliding notch. A third motor is fixedly installed inside the L-shaped block. The output shaft of the third motor is fixedly connected to the end of the support column.

[0017] A galvanizing processing method for special-shaped pipes specifically includes the following steps:

[0018] S1. Pretreatment module: Equip an acid pickling tank, a solvent cleaning device and a preheating furnace to remove oil stains, oxide scales and rust on the surface of the pipes, and improve the processing adaptability of the materials through preheating treatment.

[0019] S2. Galvanizing treatment: Clamp both ends of the special-shaped pipe above the galvanizing tank through the support assembly. The servo motor drives the special-shaped pipe to immerse into the galvanizing tank through the galvanizing assembly, and then drives the special-shaped pipe to shake through the shaking assembly to drop the excess zinc liquid.

[0020] S3. Post-galvanizing treatment: When cooling the special-shaped pipe, first air-cool it to below 200 °C, then water-cool it to room temperature for stabilization, and then remove the zinc nodules through polishing.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. Through the setting of the galvanizing assembly, the stable and slow immersion process enables the zinc liquid to fully and evenly contact the surface of the special-shaped pipe, which is conducive to forming a uniform zinc layer. Especially for the concave, corner and irregular shape parts of the special-shaped pipe, slow immersion allows the zinc liquid to have enough time to flow into these parts, reducing the problems of zinc liquid accumulation and uneven coating.

[0023] 2. Through the setting of the shaking assembly, shaking off the excess zinc liquid can shorten the drying time of the zinc liquid on the surface of the special-shaped pipe. When the residual zinc liquid on the surface of the special-shaped pipe decreases, the solidification process of the zinc liquid will be completed faster, thereby reducing the waiting time for subsequent processing procedures and improving the efficiency of the entire galvanizing production process.

[0024] 3. Through the setting of the support component, the present invention realizes the effective support and fixation of the special-shaped pipe from the inside. This fixation method is more stable than simple external clamping. Especially for some special-shaped pipes with special shapes and difficult-to-grasp centers of gravity, it can provide reliable support force from the inside to prevent the special-shaped pipe from shaking, displacing or flipping during the galvanizing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a rear three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;

[0027] Figure 3 It is a side three-dimensional structural schematic diagram of the present invention;

[0028] Figure 4 It is a partial three-dimensional structural schematic diagram of the present invention;

[0029] Figure 5 For the present invention Figure 4 An enlarged structural schematic diagram of part A of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the bottom of the extension plate of the present invention;

[0031] Figure 7 It is a front view structural schematic diagram of the support component of the present invention;

[0032] Figure 8 It is a three-dimensional structural schematic diagram of the support component of the present invention;

[0033] Figure 9 It is a side view structural schematic diagram of the present invention;

[0034] Figure 10 It is a sectional structural schematic diagram of the L-shaped block of the present invention;

[0035] Figure 11 It is a structural schematic diagram of the connecting plate of the present invention.

[0036] In the figure: 1. mounting plate; 10. galvanizing component; 101. drive shaft; 102. drive gear; 103. wedge groove plate; 104. rack plate; 105. wedge block; 2. galvanizing box; 20. shaking component; 201. rotating shaft; 202. rotating gear; 203. sliding ring; 204. limiting groove; 205. limiting block; 206. tooth; 207. extension plate; 208. second motor; 209. mounting frame; 3. support frame; 30. supporting component; 301. threaded hole; 302. support block; 303. bolt; 304. sliding block; 305. fixing block; 306. track column; 307. track groove; 308. L-shaped block; 309. support column; 310. fixing plate; 311. rotating frame; 312. T-shaped plate; 313. arc groove; 314. moving column; 315. limiting disk; 316. sliding notch; 317. connecting column; 318. third motor; 319. connecting disk; 4. first motor; 5. water inlet pipe; 6. water outlet pipe. Detailed implementation mode

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0038] Embodiment 1

[0039] Please refer to Figure 1 - Figure 11 , the present invention provides a technical solution: a special-shaped pipe galvanizing processing device, including a mounting plate 1, a galvanizing box 2 is arranged on the side of the mounting plate 1, a support frame 3 is fixedly installed at the bottom of the galvanizing box 2, a first motor 4 is fixedly installed on the side of the mounting plate 1, a water inlet pipe 5 is communicated with the side of the galvanizing box 2, a water outlet pipe 6 is communicated with the bottom of the galvanizing box 2, a galvanizing component 10 and a shaking component 20 are arranged on the side of the mounting plate 1, the galvanizing component 10 and the shaking component 20 are used in cooperation, and a supporting component 30 is arranged above the galvanizing box 2;

[0040] The galvanizing component 10 is used to drive the special-shaped pipe to immerse into the galvanizing box 2;

[0041] The shaking component 20 is used to shake off the excess zinc liquid on the special-shaped pipe;

[0042] The supporting component 30 is used to clamp the special-shaped pipe.

[0043] As a further limitation of the galvanizing component 10 of the present invention, please refer to Figure 1 - Figure 4, the galvanizing component 10 includes a drive shaft 101 rotatably connected to the side of the mounting plate 1. A drive gear 102 is fixedly sleeved on the outer side of the drive shaft 101. A wedge groove plate 103 is fixedly connected to the side of the mounting plate 1. A rack plate 104 is slidably mounted on the side of the mounting plate 1. A wedge block 105 is fixedly connected to the side of the rack plate 104. The wedge block 105 is slidably connected inside the wedge groove plate 103. The drive gear 102 is in meshing transmission with the rack plate 104. An installation frame 209 is fixedly connected to the rack plate 104. A second motor 208 is fixedly connected to the installation frame 209. When the drive shaft 101 drives the drive gear 102 to rotate, the rack plate 104 meshing with the drive gear 102 will slide linearly along a specific direction, meeting the requirement of the component for linear motion in practical applications. The meshing transmission has a high transmission efficiency, which can effectively reduce the loss of energy during transmission, ensuring that power can be stably and efficiently transmitted from the drive shaft 101 to the rack plate 104, making the operation of the entire galvanizing component 10 smoother.

[0044] The specific implementation manner of this embodiment is as follows: The operator clamps the wall of the special-shaped pipe inside the support component 30. Then, the prepared zinc liquid is slowly poured into the galvanizing tank 2. The first motor 4 is started, and the output shaft of the first motor 4 starts to rotate, driving the connected drive shaft 101 to rotate synchronously. The drive gear 102 on the outer side of the drive shaft 101 rotates with the rotation of the drive shaft 101. An effective meshing transmission relationship is formed between the drive gear 102 and the rack plate 104. Under this transmission effect, the rack plate 104 starts to move downward, thereby driving the special-shaped pipe clamped in the support component 30 to gradually immerse into the zinc liquid inside the galvanizing tank 2 and start galvanizing.

[0045] Embodiment 2

[0046] Please refer to Figure 3 - Figure 5 , the present invention provides a technical solution: a special-shaped pipe galvanizing processing device, and the present invention makes corresponding improvements to the technical problems mentioned in the background art.

[0047] As a further limitation of the jitter component 20 of the present invention, the jitter component 20 includes a rotating shaft 201 rotatably connected to the side of the rack plate 104. The output shaft of the second motor 208 penetrates the inside of the mounting frame 209, and the rotating shaft 201 is fixedly connected to the end of the output shaft of the second motor 208. A rotating gear 202 is fixedly sleeved on the outside of the rotating shaft 201. A sliding ring 203 is slidably arranged on the side of the rack plate 104. A limiting groove 204 is opened on the side of the rack plate 104. A limiting block 205 is fixedly connected to the side of the sliding ring 203. The limiting block 205 is slidably engaged with the limiting groove 204. A plurality of teeth 206 are fixedly connected to the inner wall of the sliding ring 203. The rotating gear 202 is meshed with the plurality of teeth 206 for transmission. A prolonging plate 207 is also fixedly connected to the side of the rack plate 104. The second motor 208 drives the rotating shaft 201 to rotate. The rotating shaft 201 drives the rotating gear 202 to rotate. The rotating gear 202 is meshed with the teeth 206 on the inner wall of the sliding ring 203 for transmission. The forward and reverse rotations of the second motor 208 convert the circular motion into the reciprocating motion of the sliding ring 203 on the rack plate 104. Due to the sliding engagement between the limiting block 205 and the limiting groove 204, it is ensured that the sliding ring 203 can only slide stably along the rack plate 104. It can make the galvanized liquid adhere to the surface of the workpiece more evenly, avoid local accumulation or formation of flow marks of the galvanized liquid, thereby improving the quality and effect of galvanizing, making the galvanized layer of the workpiece more uniform and dense, and enhancing the corrosion resistance of the workpiece.

[0048] A plurality of threaded holes 301 are provided at the bottom of the prolonging plate 207. A support block 302 is detachably installed at the bottom of the prolonging plate 207. A bolt 303 is threadedly connected between the support block 302 and the prolonging plate 207. A sliding block 304 is fixedly connected to the bottom of the support block 302. A fixed block 305 is arranged at the bottom of the sliding block 304. The sliding block 304 is slidably connected to the inside of the fixed block 305. A track column 306 is fixedly connected to the side of the fixed block 305. A track groove 307 is opened on the side of the rack plate 104. The track column 306 is slidably connected to the inside of the track groove 307. An L-shaped block 308 is fixedly connected to the side of the fixed block 305. By changing the moving speed and position of the track column 306 in the track groove 307, the frequency and amplitude of jitter can be flexibly adjusted.

[0049] The specific implementation manner of this embodiment is as follows: Start the second motor 208, and the second motor 208 drives the rotating shaft 201 and the rotating gear 202 outside it to rotate synchronously. The rotating gear 202 forms intermittent meshing with the teeth 206 on the inner wall of the sliding ring 203, thereby driving the support assembly 30 to move horizontally. At the same time, the track column 306 on the side of the fixed block 305 slides in the track groove 307. Due to the setting of the track groove 307, during the process of the L-shaped block 308 driving the support assembly 30 to move horizontally, the track column 306 and the track groove 307 are slidingly engaged, and the sliding block 304 slides and engages inside the fixed block 305, enabling the support assembly 30 to achieve slight up-and-down shaking. This shaking helps to shake off the residual zinc liquid on the special-shaped pipe;

[0050] It should be noted that the reciprocating distance of the sliding ring 203 is relatively small and will not get stuck with the mounting frame 209.

[0051] Embodiment Three

[0052] Please refer to Figures 6 - 10 , the present invention provides a technical solution: a special-shaped pipe galvanizing processing device, and the present invention makes corresponding improvements to the technical problems mentioned in the background art.

[0053] As a further limitation of the support assembly 30 of the present invention, the support assembly 30 includes a support column 309 arranged on the side of the L-shaped block 308. A fixed disk 310 is fixedly sleeved outside the support column 309. A plurality of connecting columns 317 are also fixedly connected to the side of the L-shaped block 308. The ends of the plurality of connecting columns 317 are connected to a connecting disk 319. A rotating frame 311 is fixedly connected to the side of the connecting disk 319. A T-shaped plate 312 is slidably connected to the side of the rotating frame 311. An arc-shaped groove 313 is opened on the side of the fixed disk 310.

[0054] A moving column 314 is fixedly connected to the side of the T-shaped plate 312. The moving column 314 is slidably engaged with the inside of the arc-shaped groove 313. A limit disk 315 is connected to the end of the moving column 314. A sliding notch 316 is opened on the side of the rotating frame 311. The moving column 314 is slidably engaged with the sliding notch 316. A third motor 318 is fixedly installed inside the L-shaped block 308. The output shaft of the third motor 318 is fixedly connected to the end of the support column 309. Clamping from the outside may leave marks, imprints and other damages on the surface of the pipe body, affecting its surface finish and aesthetics, while clamping from the inside can avoid direct contact with the outer surface of the special-shaped pipe and will not damage its appearance. The sliding fit of the moving column 314 in the sliding notch 316 increases the flexibility of the structure. It allows the T-shaped plate 312 to move freely within a certain range, so as to adapt to different pipe diameters and pipe openings;

[0055] Only the moving column 314 on the side of the T-shaped plate 312 is slidably engaged with the arc-shaped groove 313 on the side of the fixed disk 310.

[0056] The specific implementation method of this embodiment is as follows: Before galvanizing, preliminary preparation work needs to be carried out. First, the T-shaped plate 312 is clamped at the pipe orifice of the special-shaped pipe. Subsequently, the third motor 318 is started. After the third motor 318 is started, its output shaft quickly starts to rotate, driving the supporting column 309 connected thereto to rotate synchronously, and then driving the fixed disk 310 to rotate. As the fixed disk 310 rotates, the moving column 314 installed on its side starts to slide in the arc-shaped groove 313. Under the acting force of the moving column 314 sliding along the arc-shaped groove 313, the T-shaped plate 312 originally located inside the rotating frame 311 is driven to protrude outward. The protruding T-shaped plate 312 firmly abuts against the inner wall of the special-shaped pipe, ensuring that the special-shaped pipe can maintain a stable state during the subsequent galvanizing process, so as to obtain a uniform and high-quality galvanizing effect;

[0057] It should be noted that the end of the T-shaped plate 312 is made of a high-friction material, which can better extrude the wall of the special-shaped pipe.

[0058] A method for galvanizing a special-shaped pipe specifically includes the following steps:

[0059] S1. Pretreatment module: Equipped with an acid pickling tank, a solvent cleaning device, and a preheating furnace, which are used to remove oil stains, oxide scales, and rust on the surface of the pipe, and improve the processing adaptability of the material through preheating treatment;

[0060] S2. Galvanizing treatment: The two ends of the special-shaped pipe are clamped above the galvanizing tank 2 through the supporting component 30. The servo motor drives the special-shaped pipe to immerse into the interior of the galvanizing tank 2 through the galvanizing component 10, and then drives the special-shaped pipe to shake through the shaking component 20 to drop the excess zinc liquid;

[0061] S3. Post-galvanizing treatment and inspection: When cooling the special-shaped pipe, first air-cool it to below 200 °C, then water-cool it to room temperature for stabilization, and then remove the zinc nodules through polishing.

[0062] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0063] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An abnormal-shaped pipe galvanizing processing device, comprising a mounting plate (1), a galvanizing box (2) is arranged on the side of the mounting plate (1), a support frame (3) is fixedly installed at the bottom of the galvanizing box (2), a first motor (4) is fixedly installed on the side of the mounting plate (1), a water inlet pipe (5) is communicated and arranged on the side of the galvanizing box (2), and a water outlet pipe (6) is communicated and arranged at the bottom of the galvanizing box (2), characterized in that: A galvanizing component (10) and a shaking component (20) are arranged on the side of the mounting plate (1). The galvanizing component (10) is used in cooperation with the shaking component (20). A supporting component (30) is arranged above the galvanizing tank (2). The galvanizing component (10) is used to drive the special-shaped pipe to dip into the galvanizing tank (2). The shaking component (20) is used to shake off the excess zinc liquid on the special-shaped pipe. The supporting component (30) is used to clamp the special-shaped pipe.

2. The special-shaped pipe galvanizing processing device according to claim 1, wherein: The galvanizing component (10) includes a driving shaft (101) rotatably connected to the side of the mounting plate (1). A driving gear (102) is fixedly sleeved on the outer side of the driving shaft (101). A wedge-shaped groove plate (103) is fixedly connected to the side of the mounting plate (1). A rack plate (104) is slidably mounted on the side of the mounting plate (1).

3. The special-shaped pipe galvanizing processing device according to claim 2, characterized in that: A wedge-shaped block (105) is fixedly connected to the side of the rack plate (104). The wedge-shaped block (105) is slidably connected inside the wedge-shaped groove plate (103). The driving gear (102) is meshed and driven with the rack plate (104). An installation frame (209) is fixedly connected to the rack plate (104). A second motor (208) is fixedly connected to the installation frame (209).

4. The special-shaped pipe galvanizing processing device according to claim 2, characterized in that: The shaking component (20) includes a rotating shaft (201) rotatably connected to the side of the rack plate (104). The output shaft of the second motor (208) penetrates inside the installation frame (209), and the rotating shaft (201) is fixedly connected to the end of the output shaft of the second motor (208). A rotating gear (202) is fixedly sleeved on the outer side of the rotating shaft (201). A sliding ring (203) is slidably arranged on the side of the rack plate (104). A limiting groove (204) is opened on the side of the rack plate (104). A limiting block (205) is fixedly connected to the side of the sliding ring (203). The limiting block (205) is slidably clamped with the limiting groove (204).

5. The special-shaped tube galvanizing processing device according to claim 4, wherein: A plurality of teeth (206) are fixedly connected to the inner wall of the sliding ring (203). The rotating gear (202) is meshed and driven with the plurality of teeth (206). An extension plate (207) is also fixedly connected to the side of the rack plate (104).

6. The special-shaped pipe galvanizing processing device according to claim 5, characterized in that: A plurality of threaded holes (301) are provided at the bottom of the extension plate (207). A support block (302) is detachably installed at the bottom of the extension plate (207). A bolt (303) is threadedly connected between the support block (302) and the extension plate (207). A sliding block (304) is fixedly connected to the bottom of the support block (302). A fixed block (305) is arranged at the bottom of the sliding block (304). The sliding block (304) is slidably connected inside the fixed block (305). A track column (306) is fixedly connected to the side of the fixed block (305).

7. An irregular tube galvanizing processing device according to claim 6, characterized in that: A track groove (307) is opened on the side of the rack plate (104). The track column (306) is slidably connected inside the track groove (307). An L-shaped block (308) is fixedly connected to the side of the fixed block (305).

8. The special-shaped pipe galvanizing processing device according to claim 7, characterized in that: The support assembly (30) includes a support column (309) disposed on the side of the L-shaped block (308). A fixed disk (310) is fixedly sleeved outside the support column (309). A plurality of connecting columns (317) are also fixedly connected to the side of the L-shaped block (308). The ends of the plurality of connecting columns (317) are connected to a connecting disk (319). A rotating frame (311) is fixedly connected to the side of the connecting disk (319). A T-shaped plate (312) is slidably connected to the side of the rotating frame (311). An arc-shaped groove (313) is formed in the side of the fixed disk (310).

9. An abnormal-shaped pipe galvanizing processing device according to claim 8, characterized in that: A moving column (314) is fixedly connected to the side of the T-shaped plate (312). The moving column (314) is slidably engaged with the inside of the arc-shaped groove (313). A limiting disk (315) is connected to the end of the moving column (314). A sliding notch (316) is formed in the side of the rotating frame (311). The moving column (314) is slidably engaged with the sliding notch (316). A third motor (318) is fixedly installed inside the L-shaped block (308). The output shaft of the third motor (318) is fixedly connected to the end of the support column (309).

10. A method for galvanizing a special-shaped tube according to any one of claims 1-9, characterized in that: Specifically, it includes the following steps: S1. Pretreatment module: Equipped with an acid pickling tank, a solvent cleaning device, and a preheating furnace, which are used to remove oil stains, scale, and rust on the surface of the pipe, and improve the processing adaptability of the material through preheating treatment; S2. Galvanizing treatment: Clamp both ends of the special-shaped pipe above the galvanizing tank (2) through the support assembly (30). The servo motor drives the special-shaped pipe to immerse into the galvanizing tank (2) through the galvanizing assembly (10), and then drives the special-shaped pipe to shake through the shaking assembly (20) to drop the excess zinc liquid; S3. Post-plating treatment and inspection: When cooling the special-shaped pipe, first air-cool it to below 200 °C, then water-cool it to room temperature for stabilization, and then remove the zinc nodules through polishing.

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