Efficient intelligent ultraviolet lamp device
By designing the ultraviolet lamp device with multi-lane tubes and intelligent control systems, the problems of single UV lamp function, high energy consumption and short life are solved, automatic detection and cleaning are realized, and sterilization effect and service life are improved.
Patent Information
- Application Number
- CN202510629452.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-08-08
AI Technical Summary
The existing ultraviolet lamp has a single function, lacks automatic detection of ultraviolet intensity and cleaning functions, high energy consumption, large heat generation, short service life, and poor sterilization and disinfection effect.
An efficient and intelligent ultraviolet lamp device is designed, including multiple ultraviolet lamp tubes, cleaning brushes and intelligent control systems. Automatic detection and cleaning is achieved through lifting racks and air pumps. The cleaning brush is driven by transmission gears and screws, combining air flow erosion and exhaust trough to discharge dust, reducing heat to extend service life.
It realizes the automatic detection and cleaning function of ultraviolet lamps, reduces energy consumption, extends service life, and improves sterilization and disinfection effects.
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Figure CN120437340A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ultraviolet lamps, and in particular to a high-efficiency intelligent ultraviolet lamp device. Background Art
[0002] An ultraviolet lamp is a device that emits ultraviolet light. Ultraviolet light is invisible light, a range of electromagnetic radiation beyond visible violet light, with wavelengths ranging from 10 to 400 nm. UV lamps are low-pressure mercury vapor discharge lamps made of quartz glass or other UV-transmissive glass. They produce ultraviolet radiation primarily at a specific wavelength through discharge. Related lamps include high-intensity ultraviolet high-pressure mercury lamps, high-intensity metal halide lamps, plate-blowout lamps, capillary ultrahigh-pressure mercury lamps, optical cleaning lamps, CD-specific lamps, ultraviolet iron lamps, germicidal disinfection lamps, short-arc xenon lamps, and excimer discharge lamps. UV lamp tubes are artificially manufactured low-pressure mercury-quartz tubes. Mercury is enclosed in the quartz tube. When electricity is applied, the mercury vaporizes and discharges, generating ultraviolet light. Ultraviolet light primarily targets the DNA or RNA of microorganisms, disrupting their structure and preventing them from reproducing and self-replicating. It also ionizes oxygen in the air to produce bactericidal ozone, thereby achieving disinfection. Existing UV lamps have many problems, such as limited functionality, lack of automatic UV intensity detection and self-cleaning capabilities, high energy consumption, high heat generation, and short service life, as well as insufficient UV intensity and poor sterilization and disinfection effects. Therefore, it is necessary to propose a highly efficient and intelligent UV lamp device to address these issues. Summary of the Invention
[0003] In view of the shortcomings of the prior art, the present invention provides a high-efficiency intelligent ultraviolet lamp device, which overcomes the shortcomings of the prior art and aims to solve the problems in the background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-efficiency intelligent ultraviolet lamp device, comprising a box body, an irradiation chamber and a control chamber are provided in the box body, a box door is provided on the outside of the irradiation chamber, an upper mounting seat and a lower mounting seat are provided in the irradiation chamber, and an ultraviolet lamp tube is connected and installed between the upper mounting seat and the lower mounting seat, a driving gear is rotatably connected to the center position of the control chamber, and a driven gear is rotatably connected to the position outside the irradiation chamber in the control chamber, a plurality of transmission gears are meshed and connected between the driving gear and the driven gear, and a screw is fixedly installed on the top of the driven gear, and a lifting frame is threadedly connected to the outside of the screw, and a cleaning brush is fixedly installed on one end of the lifting frame; A driving motor and an air pump are provided in the box body above the control chamber, and the driving motor and the air pump are communicated with each other. The output shaft of the driving motor is connected to the driving gear through the box body. A dustproof net is provided on the top of the air pump. The outside of the driving motor is connected to the circulation chamber, and the top of the circulation chamber is connected to the diversion chamber. A spring air pipe is connected between the diversion chamber and the cleaning brush. Several ventilation holes are opened in the diversion chamber at the top of the upper mounting seat, and an intelligent control system is provided at the bottom of the box body.
[0005] As a preferred technical solution of the present invention, there are several irradiation chambers, which are distributed in a circular array with the control chamber as the center. This can increase the irradiation range without reducing the ultraviolet energy, and they are independent of each other, so even if a single one is damaged, it will not affect the work.
[0006] As a preferred technical solution of the present invention, the box door is made of white transparent material, which plays a protective role without affecting the brightness, and a number of exhaust slots are opened at the bottom of the box door to facilitate air circulation. A block is provided in the irradiation chamber, and small magnetic blocks with positive and negative poles are respectively provided in the block and the box door. The block and the box door are connected magnetically, which can play a good fixing role and is easy to disassemble and maintain.
[0007] As a preferred technical solution of the present invention, the top of the upper mounting seat is fixedly connected to the irradiation chamber, the bottom of the lower mounting seat is slidably connected to the irradiation chamber, and a compression spring is connected between the irradiation chamber and the lower mounting seat, which can be used to disassemble and assemble the ultraviolet lamp through the contraction of the spring, and the spring can also play a certain shock-absorbing role.
[0008] As a preferred technical solution of the present invention, the inner walls on both sides of the irradiation chamber are coated with reflective paint to enhance the light-gathering ability, and a lifting groove adapted for a cleaning brush is opened on the inner side of the irradiation chamber, and a dust-proof pad is laid in the lifting groove to prevent dust from entering the interior of the box.
[0009] As a preferred technical solution of the present invention, the cleaning brush is designed as a circular structure, and an air groove is opened in the cleaning brush. The air groove is connected to the spring air pipe, and a number of air holes are opened between the air groove and the inner circle of the cleaning brush, which can be flushed from the inside while cleaning with the cleaning brush, thereby enhancing the cleaning effect and preventing dust from adhering to the cleaning brush.
[0010] As a preferred technical solution of the present invention, the intelligent control system includes a control module, a motor drive module, a power supply module, a button module, an alarm module, and a relay. The power supply module provides electrical energy, while the control module receives and analyzes input signals from the button module. The motor drive module controls the operation of the drive motor to achieve automatic dust removal. The control module also monitors UV intensity via a UV sensor. When the UV intensity falls below a preset value, the control module controls the relay to close, energizing the UV lamp and increasing the UV intensity. The alarm module issues an alarm signal if the UV intensity is abnormal or the device malfunctions.
[0011] Beneficial effects of the present invention: The present invention is provided with a cleaning device matched thereto while arranging a plurality of ultraviolet lamp tubes. The dust attached to the surface is removed by lifting the cleaning brush to avoid affecting the brightness and reducing the sterilization effect. Moreover, while cleaning with the cleaning brush, the airflow generated by the vacuum pump can be ejected from the air groove of the cleaning brush by using the spring air pipe, thereby achieving a flushing effect. At the same time, the airflow generated by the vacuum pump can also be ejected through the vent of the diversion cavity to clean from the outside, and the cleaned dust is discharged through the exhaust groove to avoid accumulation inside the device. Moreover, while the vacuum pump uses the airflow to perform external cleaning, it can also cool the ultraviolet lamp tube, thereby extending its service life and reducing heat, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 3D structural diagram of the present invention; Figure 2 It is a schematic diagram of the front structure of the present invention; Figure 3 It is a schematic diagram of the top view of the structure of the present invention; Figure 4 Schematic diagram of the top view of the diversion cavity in the present invention; Figure 5 Schematic diagram of the internal structure of the cleaning brush of the present invention.
[0013] In the figure: 1. Box body; 2. Irradiation chamber; 3. Control chamber; 4. Box door; 5. Upper mounting seat; 6. Lower mounting seat; 7. UV lamp tube; 8. Driving gear; 9. Driven gear; 10. Screw; 11. Lifting frame; 12. Cleaning brush; 13. Driving motor; 14. Vacuum pump; 15. Dustproof net; 16. Circulation chamber; 17. Diversion chamber; 18. Spring air pipe; 19. Ventilation port; 20. Intelligent control system. DETAILED DESCRIPTION
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0015] See also Figure 1 - Figure 5, an efficient and intelligent ultraviolet lamp device, including a box body 1, an irradiation chamber 2 and a control chamber 3 are provided in the box body 1, there are several irradiation chambers 2, and they are distributed in a circular array with the control chamber 3 as the center, which can increase the irradiation range without reducing the ultraviolet energy, and are independent of each other. Even if a single one is damaged, it will not affect the work. A box door 4 is provided on the outside of the irradiation chamber 2. The box door 4 is made of white transparent material, which plays a protective role without affecting the brightness, and a number of exhaust slots are provided at the bottom of the box door 4 to facilitate air circulation. A block is provided in the irradiation chamber 2, and small magnetic blocks with positive and negative poles are respectively provided in the block and the box door 4. The block and the box door 4 are connected by magnetism, which can play a good fixing role, and are convenient to disassemble and maintain. An upper mounting seat 5 and a lower mounting seat 6 are provided in the irradiation chamber 2, and an ultraviolet lamp tube 7 is connected and installed between the upper mounting seat 5 and the lower mounting seat 6. The top of the upper mounting seat 5 is fixedly connected to the irradiation chamber 2, and the bottom of the lower mounting seat 6 is slidably connected to the irradiation chamber 2, and a compression spring is connected between the irradiation chamber 2 and the lower mounting seat 6, which can be contracted by the spring to disassemble and assemble the ultraviolet lamp 7, and the spring can also play a certain shock-absorbing role. The center position of the control chamber 3 is rotatably connected to the driving gear 8, and the position outside the irradiation chamber 2 in the control chamber 3 is rotatably connected to the driven gear 9. Several transmission gears are meshed and connected between the driving gear 8 and the driven gear 9, and a screw 10 is fixedly installed on the top of the driven gear 9. The outside of the screw 10 is connected to a lifting frame 11 through a thread. A cleaning brush 12 is fixedly installed on one end of the lifting frame 11. The inner walls on both sides of the irradiation chamber 2 are coated with reflective paint to enhance the light focusing performance, and a lifting groove adapted to the cleaning brush 12 is provided on the inside of the irradiation chamber 2. A dustproof pad is laid in the lifting groove to prevent dust from entering the interior of the box body 1. A drive motor 13 and an air pump 14 are provided above the control chamber 3 in the box body 1, and the drive motor 13 and the air pump 14 are communicated with each other. The output shaft of the drive motor 13 is connected to the drive gear 8 through the box body 1. A dustproof net 15 is provided on the top of the air pump 14. The outside of the drive motor 13 is connected to a flow chamber 16, and the top of the flow chamber 16 is connected to a diversion chamber 17. A spring air pipe 18 is connected between the diversion chamber 17 and the cleaning brush 12. The cleaning brush 12 is designed as a circular structure, and an air groove is provided in the cleaning brush 12. The air trough is connected to the spring air pipe 18, and a number of air holes are provided between the air trough and the inner ring of the cleaning brush 12. These holes allow for internal flushing while the cleaning brush 12 is being used, enhancing the cleaning effect while also preventing dust from adhering to the cleaning brush 12. Several vents 19 are provided within the diversion chamber 17, located at the top of the upper mounting seat 5. An intelligent control system 20 is provided at the bottom of the housing 1. This intelligent control system 20 includes a control module, a motor drive module, a power supply module, a button module, an alarm module, and a relay. The power supply module provides electrical energy, while the control module receives and analyzes signals input from the button module. The motor drive module controls the operation of the drive motor 13, achieving automatic dust removal.At the same time, the control module monitors the UV intensity through the UV sensor. When the UV intensity is lower than the preset value, the control module controls the relay to close, and the UV lamp 7 is energized to increase the UV intensity. The alarm module sends an alarm signal when the UV intensity is abnormal or the device fails.
[0016] Working principle: When the ultraviolet intensity is lower than the preset value, the control module in the intelligent control system 20 controls the relay to close, and the ultraviolet lamp 7 is energized to work. When the ultraviolet lamp 7 needs to be cleaned, the control module receives and analyzes the signal input by the button module, controls the operation of the drive motor 13 through the motor drive module, and uses the driving gear 8 and the driven gear 9 to control the synchronous rotation of the screw 10, so that the lifting frame 11 threadedly connected to it controls the cleaning brush 12 to continuously rub the surface of the ultraviolet lamp 7. At the same time, the vacuum pump 14 starts to work, and the air is sucked into the circulation cavity 16 through the dustproof net 15 and then sent into the diversion cavity 17, and discharged through the spring air pipe 18 and the vent 19. The airflow in the spring air pipe 18 enters the cleaning brush 12 and is ejected from the air groove to flush the ultraviolet lamp 7, and the airflow in the vent 19 is ejected to flush the ultraviolet lamp 7 from the outside, and the cleaned dust is discharged from the exhaust groove of the box door 4.
[0017] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A high-efficiency intelligent ultraviolet lamp device, comprising a housing (1), characterized in that: An irradiation chamber (2) and a control chamber (3) are provided in the box body (1), and a box door (4) is provided on the outside of the irradiation chamber (2). An upper mounting seat (5) and a lower mounting seat (6) are provided in the irradiation chamber (2), and an ultraviolet lamp tube (7) is connected and installed between the upper mounting seat (5) and the lower mounting seat (6). A driving gear (8) is rotatably connected to the center position of the control chamber (3), and a driven gear (9) is rotatably connected to the position outside the irradiation chamber (2) in the control chamber (3). A plurality of transmission gears are meshed and connected between the driving gear (8) and the driven gear (9), and a screw rod (10) is fixedly installed on the top of the driven gear (9). The outer side of the screw rod (10) is connected to a lifting frame (11) by a thread, and a cleaning brush (12) is fixedly installed on one end of the lifting frame (11); A driving motor (13) and an air pump (14) are provided above the control chamber (3) in the box (1), and the driving motor (13) and the air pump (14) are in communication with each other. The output shaft of the driving motor (13) is connected to the driving gear (8) through the box (1). A dustproof net (15) is provided on the top of the air pump (14). The outside of the driving motor (13) is connected to a circulation chamber (16), and the top of the circulation chamber (16) is connected to a diversion chamber (17). A spring air pipe (18) is connected between the diversion chamber (17) and the cleaning brush (12). A plurality of ventilation holes (19) are provided in the diversion chamber (17) at the top of the upper mounting seat (5). An intelligent control system (20) is provided at the bottom of the box (1).
2. A high-efficiency intelligent ultraviolet lamp device according to claim 1, characterized in that: There are a plurality of irradiation chambers (2), which are distributed in a circular array with the control chamber (3) as the center.
3. The high-efficiency intelligent ultraviolet lamp device according to claim 1, characterized in that: The box door (4) is made of white transparent material, and a plurality of exhaust slots are provided at the bottom of the box door (4). A stopper is provided in the irradiation chamber (2), and small magnetic blocks with positive and negative poles are provided in the stopper and the box door (4), respectively. The stopper and the box door (4) are connected magnetically.
4. The high-efficiency intelligent ultraviolet lamp device according to claim 1, characterized in that: The top of the upper mounting seat (5) is fixedly connected to the irradiation chamber (2), the bottom of the lower mounting seat (6) is slidably connected to the irradiation chamber (2), and a compression spring is connected between the irradiation chamber (2) and the lower mounting seat (6).
5. The high-efficiency intelligent ultraviolet lamp device according to claim 1, characterized in that: The inner walls on both sides of the irradiation chamber (2) are coated with reflective paint, and a lifting groove adapted to the cleaning brush (12) is provided on the inner side of the irradiation chamber (2), and a dustproof pad is laid in the lifting groove.
6. The high-efficiency intelligent ultraviolet lamp device according to claim 1, characterized in that: The cleaning brush (12) is designed as a circular ring structure, and an air groove is provided in the cleaning brush (12), the air groove is connected to the spring air pipe (18), and a plurality of air holes are provided between the air groove and the inner ring of the cleaning brush (12).
7. The high-efficiency intelligent ultraviolet lamp device according to claim 1, characterized in that: The intelligent control system (20) comprises a control module, a motor drive module, a power supply module, a button module, an alarm module, and a relay.
Citation Information
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