Bamboo curtain automatic continuous processing device

Abstract

The invention relates to an automatic continuous treatment device for a bamboo curtain. The automatic continuous treatment device comprises a machine table, a traction mechanism, a bearing mechanism, a gum dipping mechanism and a drying treatment mechanism. In the actual bamboo curtain processing process, when the woven bamboo curtain needs to be treated, the driving assembly can be operated to drive the driving chain to move in the sliding groove, meanwhile, the driving chain drives the bearing mechanisms to move, then the bamboo curtain is placed in the adjacent bearing mechanism, and after the bamboo curtain reaches the position above the glue dipping mechanism, the glue dipping mechanism conducts glue dipping on the bamboo curtain. The bearing mechanism drives the bamboo curtain to enter the gum dipping mechanism, the bearing mechanism drives the bamboo curtain to reset and continue to move after gum dipping is completed, after the bamboo curtain reaches the drying treatment mechanism, the bamboo curtain is dried through the drying treatment mechanism, then the driving chain drives the bearing mechanism to turn over in an inclined mode, and the bamboo curtain slides out in the turning-over process. Therefore, the bamboo curtain can be better subjected to gum dipping and drying treatment, the automation degree is improved, manual participation is reduced, and the labor cost is reduced.

Description

Technical Field

[0001] This invention relates to the field of bamboo curtain processing technology, and in particular to an automatic continuous processing device for bamboo curtains. Background Technology

[0002] Traditional container flooring, cement formwork, and plywood mostly use large-diameter logs. This is achieved by first rotary cutting the logs into veneers, then drying the veneers, applying adhesives, and pressing them together according to the wood grain. Due to the depletion of large-diameter logs, bamboo-wood composite panels are now used in production. Bamboo-wood composites refer to composite boards or timber made by combining bamboo and wood in the same or different structural unit forms and gluing them together. The combination forms of bamboo-wood composites are diverse, such as bamboo mats or curtains with wood veneers, bamboo-wood composite plywood, bamboo-wood composite laminated lumber, bamboo-wood composite particleboard and medium-density fiberboard, and oriented strand board (OSB) of bamboo and wood, etc.

[0003] Bamboo mats are used extensively in the processing of container flooring. During the production process, bamboo mats need to be impregnated with glue. This process involves soaking bamboo in glue after special treatment to ensure that the bamboo and glue are fully in contact and saturated, thereby increasing the stability and durability of the bamboo mats. After impregnation, the bamboo mats need to be dried.

[0004] Traditional bamboo curtain impregnation and drying processes require a large amount of manual labor to transport and place the bamboo curtains before, during, and after treatment, which is time-consuming, labor-intensive, and has high labor costs. Summary of the Invention

[0005] (a) Technical problems to be solved To address the aforementioned problems in the prior art, this invention provides an automatic continuous processing device for bamboo curtains, which can better impregnate and dry bamboo curtains, improve the degree of automation, reduce manual intervention, and lower labor costs.

[0006] (II) Technical Solution To achieve the above objectives, the main technical solutions adopted by the present invention include: An automatic continuous processing device for bamboo curtains includes a machine platform, a traction mechanism, a carrying mechanism, a glue-impregnation mechanism, and a drying mechanism. The traction mechanism is arranged inside the machine platform, and several carrying mechanisms are installed on the traction mechanism. The glue-impregnation mechanism is arranged on one side of the machine platform, and the drying mechanism is arranged on the other side of the machine platform. The traction mechanism includes a drive assembly and a drive chain. A slide groove is provided on both sides of the machine platform. One drive chain is slidably connected to one of the slide grooves. One drive chain is connected to another drive chain through several of the bearing mechanisms. The drive assembly is drivenly connected to the drive chain.

[0007] Furthermore, it also includes retainers, and several retainers are detachably connected to the outer side of the slide groove, and one side of the drive chain is slidably connected to the retainers.

[0008] Furthermore, the drive assembly includes a rotation drive component, a mounting bracket, and a drive wheel. The rotation drive component is mounted on the outside of the machine base via the mounting bracket. The drive wheel is driven to the rotation drive component, and the drive wheel meshes with the other side of the drive chain.

[0009] Furthermore, the machine base is provided with a clearance hole, through which the drive wheel passes and meshes with the other side of the drive chain.

[0010] Furthermore, the bearing mechanism includes a connecting plate, a fixing member, a height adjusting member, and a bearing plate. The fixing member is provided on both sides of the connecting plate, and one of the fixing members is connected to a drive chain. The height adjusting member is installed on the lower part of the connecting plate and is connected to the upper part of the bearing plate. L-shaped hook plates are provided on opposite sides of the lower part of the bearing plate.

[0011] Furthermore, the L-shaped hook plate is provided with several protrusions, and the upper part of the protrusions is arc-shaped.

[0012] Furthermore, the outer surface of the bump is coated with a non-stick coating.

[0013] Furthermore, the impregnation mechanism includes an impregnation tank and a hot glue component. The impregnation tank is installed on one side inside the machine tool, and the hot glue component is disposed inside the impregnation tank.

[0014] Furthermore, the drying mechanism includes a drying table, a low-temperature drying element, a medium-temperature drying element, and a high-temperature drying element. Two drying tables are arranged opposite each other on the other side of the machine. The high-temperature drying element is arranged on the side of the drying table near the impregnation tank, the medium-temperature drying element is arranged in the middle of the drying table, and the low-temperature drying element is arranged on the other side of the drying table.

[0015] Furthermore, it also includes an export slide plate, which is fixedly connected to the side of the machine near the drying table, and the export slide plate is set at an angle.

[0016] (III) Beneficial Effects The beneficial effects of this invention are as follows: In the actual bamboo curtain processing, when it is necessary to process the completed bamboo curtain, the drive assembly can be operated to drive the drive chain to move in the slide groove. At the same time, the drive chain drives each carrying mechanism to move. Then, the bamboo curtain is placed into the adjacent carrying mechanism. After the bamboo curtain reaches the top of the impregnation mechanism, the carrying mechanism drives the bamboo curtain into the impregnation mechanism. After the impregnation is completed, the carrying mechanism drives the bamboo curtain to reset and continue to move. After reaching the drying mechanism, the bamboo curtain is dried by the drying mechanism. Then, the drive chain drives the carrying mechanism to tilt and flip. During the flipping process, the bamboo curtain slides out. This allows for better impregnation and drying of the bamboo curtain, improves the degree of automation, reduces manual intervention, and lowers labor costs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the automatic continuous processing device for bamboo curtains according to an embodiment of the present invention; Figure 2 This is a front view of the overall structure of the automatic continuous processing device for bamboo curtains according to an embodiment of the present invention; Figure 3 This is a cross-sectional view of the overall structure of the automatic continuous processing device for bamboo curtains according to an embodiment of the present invention; Figure 4 This is a schematic diagram of the supporting mechanism structure in the automatic continuous bamboo curtain processing device according to an embodiment of the present invention; Figure 5 This is a schematic diagram of the supporting mechanism structure in the automatic continuous bamboo curtain processing device according to an embodiment of the present invention; [Explanation of Labels in the Attached Image] Machine base 1, drive chain 2, bearing mechanism 3, high temperature drying component 4, medium temperature drying component 5, low temperature drying component 6, export slide plate 7, drying table 8, rotation drive component 9, drive wheel 10, mounting bracket 11, glue impregnation tank 12, hot glue component 13, fixing component 301, connecting plate 302, height adjustment component 303, bearing plate 304, L-shaped hook plate 305, protrusion 306. Detailed Implementation

[0018] To better explain and facilitate understanding of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Please refer to Figures 1 to 5 As shown, an automatic continuous processing device for bamboo curtains according to the present invention includes a machine base 1, a traction mechanism, a carrying mechanism 3, an impregnation mechanism, and a drying mechanism. The traction mechanism is arranged inside the machine base 1, and a plurality of carrying mechanisms 3 are installed on the traction mechanism. The impregnation mechanism is arranged on one side of the inside of the machine base 1, and the drying mechanism is arranged on the other side of the inside of the machine base 1. The traction mechanism includes a drive assembly and a drive chain 2. A slide groove is provided on both sides of the machine base 1. One drive chain 2 is slidably connected to one of the slide grooves. One drive chain 2 is connected to another drive chain 2 through several of the bearing mechanisms 3. The drive assembly is drivenly connected to the drive chain 2.

[0020] The working principle of this invention is as follows: In the actual bamboo curtain processing, when it is necessary to process the completed bamboo curtain, the drive assembly can be operated to drive the drive chain 2 to move in the slide groove. At the same time, the drive chain 2 drives each carrying mechanism 3 to move. Then, the bamboo curtain is placed into the adjacent carrying mechanism 3. After the bamboo curtain reaches the top of the impregnation mechanism, the carrying mechanism 3 drives the bamboo curtain into the impregnation mechanism. After the impregnation is completed, the carrying mechanism 3 drives the bamboo curtain to reset and continue to move. After reaching the drying treatment mechanism, the bamboo curtain is dried by the drying treatment mechanism. Then, the drive chain 2 drives the carrying mechanism 3 to tilt and flip. During the flipping process, the bamboo curtain slides out.

[0021] Furthermore, it also includes retainers, and several retainers are detachably connected to the outer side of the slide groove, and one side of the drive chain 2 is slidably connected to the retainers.

[0022] As can be seen from the above description, the cage helps to restrict the drive chain 2 from sliding in the groove and prevent the drive chain 2 from leaving the groove.

[0023] Furthermore, the drive assembly includes a rotation drive component 9, a mounting bracket 11, and a drive wheel 10. The rotation drive component 9 is mounted on the outside of the machine base 1 via the mounting bracket 11. The drive wheel 10 is drivenly connected to the rotation drive component 9, and the drive wheel 10 meshes with the other side of the drive chain 2.

[0024] As can be seen from the above description, when it is necessary to drive the drive chain 2 to slide in the groove, the rotating drive component 9 can be operated to drive the drive wheel 10 to rotate, and the drive chain 2 can be driven to slide in the groove through the meshing between the drive wheel 10 and the other side of the drive chain 2.

[0025] Furthermore, the machine base 1 is provided with a clearance hole, through which the drive wheel 10 passes and engages with the other side of the drive chain 2.

[0026] As can be seen from the above description, it is beneficial for the drive wheel 10 to drive the drive chain 2 to slide more effectively.

[0027] Furthermore, the bearing mechanism 3 includes a connecting plate 302, a fixing member 301, a height adjusting member 303, and a bearing plate 304. The fixing member 301 is provided on both sides of the connecting plate 302. One fixing member 301 is connected to a drive chain 2. The height adjusting member 303 is installed on the lower part of the connecting plate 302. The height adjusting member 303 is connected to the upper part of the bearing plate 304. LL-shaped hook plates 305 are provided on both sides of the lower part of the bearing plate 304.

[0028] As can be seen from the above description, the two sides of the connecting plate 302 are respectively connected to a drive chain 2 through the fixing member 301. When the drive chain 2 moves, the drive chain 2 drives the other drive chain 2 to move through the connecting plate 302 and the fixing member 301. The height of the bearing plate 304 is adjusted by the height adjustment member 303, which facilitates the bamboo curtain to be impregnated with glue. When the bamboo curtain needs to be placed, the bamboo curtain can be inserted into the LL-type hook plate 305, and the two sides of the bamboo curtain can be hooked by the LL-type hook plate 305.

[0029] Furthermore, the LL-type hook plate 305 is provided with a plurality of protrusions 306, the upper part of which is arc-shaped.

[0030] As can be seen from the above description, the arc-shaped protrusion 306 helps to reduce the friction between the bamboo curtain and the LL-type hook plate 305, making it easier for the bamboo curtain to slide out when the bearing plate 304 is tilted.

[0031] Furthermore, the outer surface of the bump 306 is coated with a non-stick coating.

[0032] As can be seen from the above description, it helps to prevent bamboo glue from adhering to the outer surface of the protrusion 306, making it easier for the bamboo curtain to slide out and discharge materials.

[0033] Furthermore, the impregnation mechanism includes an impregnation tank 12 and a hot glue component 13. The impregnation tank 12 is installed on one side inside the machine base 1, and the hot glue component 13 is disposed inside the impregnation tank 12.

[0034] As can be seen from the above description, it is advantageous to carry bamboo glue in the glue-soaking tank 12 and heat the bamboo glue through the hot glue component 13, which facilitates the penetration of bamboo glue.

[0035] Furthermore, the drying mechanism includes a drying table 8, a low-temperature drying element 6, a medium-temperature drying element 5, and a high-temperature drying element 4. Two drying tables 8 are arranged opposite each other on the other side of the machine base 1. The high-temperature drying element 4 is arranged on the side of the drying table 8 near the impregnation tank 12, the medium-temperature drying element 5 is arranged in the middle of the drying table 8, and the low-temperature drying element 6 is arranged on the other side of the drying table 8.

[0036] As can be seen from the above description, it is advantageous to use the low-temperature drying element 6, the medium-temperature drying element 5, and the high-temperature drying element 4 on the drying table 8 to first dry both sides of the bamboo curtain at high temperature, then at medium temperature, and finally at low temperature.

[0037] Furthermore, it also includes an export slide plate 7, which is fixedly connected to the side of the machine base 1 near the drying table 8, and the export slide plate 7 is inclined.

[0038] As can be seen from the above description, after the bamboo curtain is dried, the drive chain 2 drives the carrying mechanism 3 to move, and the carrying mechanism 3 flips at the corner of the drive chain 2. At the same time as it flips, the bamboo curtain slides down and is discharged through the discharge slide plate 7. Then it is conveyed to the next processing step by the conveyor. Example 1

[0039] Please refer to Figures 1 to 5 An automatic continuous processing device for bamboo curtains includes a machine base 1, a traction mechanism, a carrying mechanism 3, a glue-impregnation mechanism, and a drying mechanism. The traction mechanism is arranged inside the machine base 1, and several carrying mechanisms 3 are installed on the traction mechanism. The glue-impregnation mechanism is arranged on one side of the machine base 1, and the drying mechanism is arranged on the other side of the machine base 1. The traction mechanism includes a drive assembly and a drive chain 2. A slide groove is provided on both sides of the machine base 1. One drive chain 2 is slidably connected to one slide groove. One drive chain 2 is connected to another drive chain 2 through several bearing mechanisms 3. The drive assembly is drivenly connected to the drive chain 2. The two sides of the slide are arc-shaped and form a closed loop. When the drive chain 2 is installed in the slide, the arc shape of the slide makes the two sides of the drive chain 2 also arc-shaped. When the bearing mechanism 3 moves to the arc, the flip is completed. It also includes retainers, and several retainers are detachably connected to the outside of the slide groove by bolts. One side of the drive chain 2 is slidably connected to the retainers. The drive assembly includes a rotary drive component 9, a mounting frame 11, and a drive wheel 10. The rotary drive component 9 is mounted on the outside of the machine base 1 via the mounting frame 11. The drive wheel 10 is drivenly connected to the rotary drive component 9, and the drive wheel 10 meshes with the other side of the drive chain 2. The rotation drive component 9 is a stepper motor with a speed reduction. The other side of the drive chain 2 is provided with teeth, and the drive wheel 10 meshes with the teeth; The machine base 1 is provided with a clearance hole, and the drive wheel 10 passes through the clearance hole and meshes with the other side of the drive chain 2; The bearing mechanism 3 includes a connecting plate 302, a fixing member 301, a height adjusting member 303, and a bearing plate 304. The fixing member 301 is provided on both sides of the connecting plate 302. One fixing member 301 is connected to a drive chain 2. The height adjusting member 303 is installed on the lower part of the connecting plate 302 by bolts. The height adjusting member 303 is connected to the upper part of the bearing plate 304 by bolts. LL-shaped hook plates 305 are provided on both sides of the lower part of the bearing plate 304. The fixing member 301 is welded to a single link of the drive chain 2; The height adjustment component 303 is a telescopic motor; The LL-type hook plate 305 is provided with a plurality of protrusions 306, the upper part of which is arc-shaped; The outer surface of the bump 306 is coated with a non-stick coating. The non-stick coating is a Teflon coating; The impregnation mechanism includes an impregnation tank 12 and a hot glue component 13. The impregnation tank 12 is installed on one side inside the machine base 1, and the hot glue component 13 is disposed inside the impregnation tank 12. The hot-adhesive component 13 is a heating plate; The drying mechanism includes a drying table 8, a low-temperature drying element 6, a medium-temperature drying element 5, and a high-temperature drying element 4. Two drying tables 8 are arranged opposite each other on the other side of the machine base 1. The high-temperature drying element 4 is arranged on the side of the drying table 8 near the impregnation tank 12. The medium-temperature drying element 5 is arranged in the middle of the drying table 8. The low-temperature drying element 6 is arranged on the other side of the drying table 8. The low-temperature drying component 6 uses a low-temperature drying fan, and the low-temperature drying temperature is 20-50°C. The medium-temperature drying component 5 uses a medium-temperature drying fan, and the medium-temperature drying temperature is 60-110°. The high-temperature drying component 4 uses a high-temperature drying fan, and the high-temperature drying temperature is 115-180°. It also includes an export slide plate 7, which is fixedly connected to the side of the machine base 1 near the drying table 8 and is welded. The export slide plate 7 is set at an angle.

[0040] The above description shows and illustrates the basic principles, main features, and advantages of the present invention. Standard parts used in the present invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0041] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent modifications made based on the content of the present invention specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An automatic continuous processing device for bamboo curtains, characterized in that: The machine includes a machine base, a traction mechanism, a bearing mechanism, a glue-impregnation mechanism, and a drying mechanism. The traction mechanism is located inside the machine base, and several bearing mechanisms are mounted on the traction mechanism. The glue-impregnation mechanism is located on one side of the machine base, and the drying mechanism is located on the other side of the machine base. The traction mechanism includes a drive assembly and a drive chain. A slide groove is provided on both sides of the machine platform. One drive chain is slidably connected to one of the slide grooves. One drive chain is connected to another drive chain through several of the bearing mechanisms. The drive assembly is drivenly connected to the drive chain.

2. The automatic continuous processing device for bamboo curtains as described in claim 1, characterized in that: It also includes retainers, and several retainers are detachably connected to the outer side of the slide groove, and one side of the drive chain is slidably connected to the retainers.

3. The automatic continuous processing device for bamboo curtains as described in claim 1, characterized in that: The drive assembly includes a rotary drive component, a mounting bracket, and a drive wheel. The rotary drive component is mounted on the outside of the machine base via the mounting bracket. The drive wheel is driven to the rotary drive component, and the drive wheel meshes with the other side of the drive chain.

4. The automatic continuous processing device for bamboo curtains as described in claim 3, characterized in that: The machine base is provided with a clearance hole, and the drive wheel passes through the clearance hole and meshes with the other side of the drive chain.

5. The automatic continuous processing device for bamboo curtains as described in claim 1, characterized in that: The bearing mechanism includes a connecting plate, a fixing component, a height adjusting component, and a bearing plate. The fixing component is provided on both sides of the connecting plate. One of the fixing components is connected to a drive chain. The height adjusting component is installed on the lower part of the connecting plate and is connected to the upper part of the bearing plate. L-shaped hook plates are provided on opposite sides of the lower part of the bearing plate.

6. The automatic continuous processing device for bamboo curtains as described in claim 5, characterized in that: The L-shaped hook plate is provided with several protrusions, and the upper part of the protrusions is arc-shaped.

7. The automatic continuous processing device for bamboo curtains as described in claim 6, characterized in that: The outer surface of the bump is coated with a non-stick coating.

8. The automatic continuous processing device for bamboo curtains as described in claim 1, characterized in that: The impregnation mechanism includes an impregnation tank and a hot glue component. The impregnation tank is installed on one side inside the machine tool, and the hot glue component is disposed inside the impregnation tank.

9. The automatic continuous processing device for bamboo curtains as described in claim 1, characterized in that: The drying mechanism includes a drying table, a low-temperature drying element, a medium-temperature drying element, and a high-temperature drying element. Two drying tables are arranged opposite each other on the other side of the machine. The high-temperature drying element is arranged on the side of each drying table near the impregnation tank, the medium-temperature drying element is arranged in the middle of each drying table, and the low-temperature drying element is arranged on the other side of the drying table.

10. The automatic continuous processing device for bamboo curtains as described in claim 9, characterized in that: It also includes an export slide plate, which is fixedly connected to the side of the machine near the drying table, and the export slide plate is set at an angle.

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