Longitudinal conveying type refractory material ageing mechanism
The longitudinal conveying refractory material trapping mechanism addresses uneven water absorption in traditional methods by using a turning and control system to uniformly distribute and adjust refractory materials, improving material uniformity and operational flexibility.
Patent Information
- Application Number
- CN202420934444.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The traditional static sleeping material method for refractory bricks results in uneven water absorption and distribution, leading to inconsistent material performance and low flexural strength due to differences in water absorption rates between the upper and lower layers, and lacks operational flexibility.
A longitudinal conveying refractory material trapping mechanism with a turning mechanism and control system that includes a turning motor, feed rollers, positioning and floating sleeves, and a control mechanism to uniformly distribute and adjust the material, ensuring consistent water absorption and flexible operation.
The mechanism enhances water absorption uniformity and material flipping efficiency, improving the uniformity of material expansion and flexibility in processing, thereby enhancing the material's toughness and strength.
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Figure CN222117832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a longitudinal conveying type refractory material trapping mechanism. Background Art
[0002] Sleeping material, commonly known as sleeping material, is an important process in the production of refractory bricks for industrial kilns. The purpose is to make the refractory raw materials and moisture distribution more even, give full play to the plasticity and bonding properties of the mixture, improve the forming performance of the blank, and avoid cracks caused by the drying and initial firing of the formed blank. At present, the sleeping material method of production enterprises is the traditional static sleeping material, that is: various raw materials are measured and put into the mixer according to the designed proportion, water is added and stirred, and the discharged materials are piled on the ground in a circular pile, and the surface is covered with plastic film and then left to sleep. However, this static sleeping material The water absorption rate of the upper and lower layers of the trapped material method is different. The bottom layer material that absorbs enough water can fully expand, while the upper layer material has water sinking, and it is difficult for the upper and lower layers to have the same expansion results in the same period of time. Therefore, during the subsequent high-temperature sintering, the performance of various raw materials cannot be fully reacted, and the new material crystal phase is unevenly distributed, resulting in insufficient material toughness and low flexural strength. For this reason, it is necessary to improve the uniformity of water absorption of refractory materials to achieve uniform and sufficient expansion effect. At the same time, it is necessary to improve the operational flexibility of processing and use, and to facilitate adjustment according to the operating volume of different refractory materials. Utility Model Content
[0003] In view of the above-mentioned deficiencies in the prior art, the problem solved by the utility model is: to provide a longitudinal conveying refractory material trapping mechanism which has uniform water absorption of refractory materials and convenient operation and adjustment.
[0004] In order to solve the above problems, the technical solution adopted by the utility model is as follows:
[0005] A longitudinal conveying refractory material trapped material mechanism, comprising a trapped material box, a turning mechanism, and a control mechanism; the turning mechanism is installed inside the trapped material box; the turning mechanism includes a turning motor, a lower feed roller, an upper feed roller, a lower positioning sleeve, an upper floating sleeve, and a control top plate; the lower feed roller is installed at the lower part of the trapped material box; the turning motor is installed in the middle of the bottom lower part of the trapped material box; the upper side of the turning motor is connected to the lower feed roller; the lower end of the upper feed roller is slidably installed up and down on the upper end of the lower feed roller; the lower positioning sleeve is installed at the lower part of the trapped material box, the lower positioning sleeve is located on the outer side of the four sides of the lower feed roller, and the lower end of the lower positioning sleeve is connected to the lower part of the trapped material box through support columns respectively; the lower end of the upper floating sleeve is floatingly plugged in up and down The upper end of the lower positioning sleeve is inside; the upper floating sleeve is distributed on the outer side of the upper feed roller; the control top plate is installed directly above the upper floating sleeve, and the two ends of the lower side of the control top plate are respectively connected to the upper end of the upper floating sleeve through connecting rods; the upper end of the upper feed roller is rotatably connected to the middle of the lower end of the control top plate; the control mechanism is installed inside the trapped material box, and the control mechanism drives the control top plate, the upper floating sleeve, and the upper feed roller to float up and down; the outer side around the lower end of the upper floating sleeve is in contact with the inner side around the upper end of the lower positioning sleeve; a plug-in channel is provided in the middle of the upper end of the lower feed roller; a plug-in column is provided in the middle of the lower end of the upper feed roller; the lower end of the plug-in column is slidably plugged into the plug-in channel; the cross-sections of the plug-in column and the plug-in channel are both rectangular structures.
[0006] Furthermore, the control mechanism includes a control motor, a control shaft, a control rod, a control block, and a transverse extension rod; a control slide groove is respectively opened on both sides of the interior of the material trapping box; a transverse extension rod is respectively installed on both sides of the control top plate, and the outer ends of the transverse extension rods are respectively connected to the control blocks; the control block slides up and down and is clamped on the control slide groove; the control motor is installed on one side of the exterior of the material trapping box, the upper end of the control motor is connected to the control shaft, the upper end of the control shaft is connected to the control rod, the control rod rotates and passes through the control slide groove, and the control rod is threadedly screwed to the control block; the control motor drives the control shaft and the control rod to rotate forward and reverse.
[0007] Furthermore, a rotating slot is provided in the middle of the lower end of the control top plate; a rotating block is provided in the middle of the upper end of the upper feeding roller; and the rotating block is rotatably connected to the rotating slot.
[0008] Furthermore, a conveying spiral ring body is provided on the outer sides of the lower feeding roller and the upper feeding roller.
[0009] Furthermore, the lower part of the interior of the material trapping box presents a conical structure that is larger at the top and smaller at the bottom.
[0010] Furthermore, a supporting foot is respectively installed on both sides of the lower side of the material trapping box.
[0011] Furthermore, an opening and closing cover is provided at the upper end of the material trapped box.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The utility model drives the lower feed roller and the upper feed roller to rotate through the turning motor, so that the refractory material enters from the lower end of the lower positioning sleeve, and is transported upward through the lower feed roller and the upper feed roller, and the refractory material is discharged from the upper end of the upper floating sleeve, thus realizing the turning of the refractory material from bottom to top, and finally the material is left to stand still, and the static material trapping and turning operations are repeated many times, which greatly improves the water absorption uniformity of the refractory material.
[0014] 2. The control mechanism of the utility model is installed inside the material trapped box, and the top plate, the upper floating sleeve, and the upper feed roller are driven and controlled to float up and down through the control mechanism. In this way, the height of the upper floating sleeve can be adjusted according to the volume of the refractory material injected into the material trapped box. When the volume of the refractory material is large, the upper floating sleeve is adjusted upward, and when the volume of the refractory material is small, the upper floating sleeve is adjusted downward. In this way, flexible and convenient control is achieved, and the efficiency of refractory material flipping is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model.
[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the structure after the upper floating sleeve moves upward.
[0017] Figure 3 It is a structural schematic diagram of the material turning mechanism of the utility model.
[0018] Figure 4 It is a structural schematic diagram of the control mechanism of the utility model.
[0019] Figure 5 It is a schematic diagram of the top view of the lower feeding roller of the utility model. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0021] like Figures 1 to 5As shown, a longitudinal conveying refractory material trapping mechanism comprises a trapping box 1, a turning mechanism 2, and a control mechanism 3; the turning mechanism 2 is installed inside the trapped box 1; the turning mechanism 2 comprises a turning motor 21, a lower feed roller 22, an upper feed roller 23, a lower positioning sleeve 24, an upper floating sleeve 25, and a control top plate 26; the lower feed roller 22 is installed at the lower part of the trapped box 1; the turning motor 21 is installed at the lower middle part of the bottom of the trapped box 1; the upper side of the turning motor 21 is connected to the lower feed roller 22; the lower end of the upper feed roller 23 is slidably installed on the upper end of the lower feed roller 22; the lower positioning sleeve 24 is installed at the lower part of the trapped box 1, and the lower positioning sleeve 24 is located at the lower side. The outer sides of the feeding roller 22 and the lower ends of the lower positioning sleeve 24 are connected to the lower part of the interior of the material trapping box 1 through support columns 241 respectively; the lower end of the upper floating sleeve 25 is inserted into the inner parts around the upper end of the lower positioning sleeve 24 in an up-and-down floating manner; the upper floating sleeve 25 is distributed on the outer sides of the upper feeding roller 23; the control top plate 26 is installed directly above the upper floating sleeve 25, and the lower ends of the control top plate 26 are connected to the upper ends of the upper floating sleeve 25 through connecting rods 261 respectively; the upper end of the upper feeding roller 23 is rotatably connected to the middle of the lower end of the control top plate 26; the control mechanism 3 is installed inside the material trapping box 1, and the control mechanism 3 drives the control top plate 26, the upper floating sleeve 25, and the upper feeding roller 23 to float up and down. In order to ensure the close contact between the upper floating sleeve 25 and the lower positioning sleeve 24, and to avoid leakage between the upper floating sleeve 25 and the lower positioning sleeve 24, the outer side of the lower end of the upper floating sleeve 25 is in close contact with the inner side of the upper end of the lower positioning sleeve 24. In order to facilitate the sliding connection and rotation connection between the upper feeding roller 23 and the lower feeding roller 22, a plug-in channel 221 is provided in the middle of the upper end of the lower feeding roller 22; a plug-in column 231 is provided in the middle of the lower end of the upper feeding roller 23; the lower end of the plug-in column 231 is slidably plugged into the plug-in channel 221; the cross-sections of the plug-in column 231 and the plug-in channel 221 are both rectangular structures.
[0022] like Figures 1 to 5As shown, in order to facilitate the up and down floating control of the control top plate 26, the control mechanism 3 further includes a control motor 31, a control shaft 32, a control rod 33, a control block 34, and a transverse extension rod 35; a control slide 11 is respectively opened on both sides of the interior of the trapped material box 1; a transverse extension rod 35 is respectively installed on both sides of the control top plate 26, and the outer ends of the transverse extension rods 35 are respectively connected to the control blocks 34; the control block 34 slides up and down and is connected to the control slide 11; the control motor 31 is installed on the outer side of the trapped material box 1, the upper end of the control motor 31 is connected to the control shaft 32, the upper end of the control shaft 32 is connected to the control rod 33, the control rod 33 is rotatably connected to the control slide 11, and the control rod 33 is threadedly screwed with the control block 34; the control motor 31 drives the control shaft 32 and the control rod 33 to rotate forward and reverse. Furthermore, a rotation slot 262 is provided in the middle of the lower end of the control top plate 26; a rotation block 232 is provided in the middle of the upper end of the upper feed roller 23; the rotation block 232 is rotatably connected to the rotation slot 262. Furthermore, a conveying spiral ring body is provided on the outer sides of the lower feed roller 22 and the upper feed roller 23. Furthermore, the lower part of the interior of the trapped material box 1 presents a conical structure with a larger upper part and a smaller lower part. Furthermore, a supporting foot 4 is installed on both sides of the lower part of the trapped material box 1. Furthermore, an opening and closing cover is provided on the upper end of the trapped material box 1.
[0023] like Figures 1 to 5 As shown, a material trapping process of a longitudinal conveying refractory material trapping mechanism has the following steps: first, the refractory material is stirred with water and then fed into the material trapping box 1, and the top plate 26, the upper floating sleeve 25, and the upper feed roller 23 are driven and controlled by the control mechanism 3 to float up and down, so that the upper end of the upper feed roller 23 is located on the upper side of the upper end surface of the refractory material, and then the material is left to stand; after the static material trapping is completed, the lower feed roller 24 and the upper feed roller 23 are driven to rotate by the turning motor 21, so that the refractory material enters from the lower end of the lower positioning sleeve 24, and is transported upward by the lower feed roller 24 and the upper feed roller 23, and the refractory material is discharged from the upper end of the upper floating sleeve 25, so that the refractory material is turned over from bottom to top, and finally the material is left to stand; the above steps are repeated many times.
[0024] The utility model drives the lower feed roller 24 and the upper feed roller 23 to rotate through the turning motor 21, so that the refractory material enters from the lower end of the lower positioning sleeve 24, and is transported upward through the lower feed roller 24 and the upper feed roller 23, and the refractory material is discharged from the upper end of the upper floating sleeve 25, so that the refractory material is turned from bottom to top, and finally the material is left to stand, and the static material and turning operations are repeated many times, which greatly improves the water absorption uniformity of the refractory material.
[0025] The control mechanism 3 of the utility model is installed inside the material trapped box 1, and the control mechanism 3 drives the top plate 26, the upper floating sleeve 25, and the upper feed roller 23 to float up and down. In this way, the height of the upper floating sleeve 25 can be adjusted according to the volume of the refractory material injected into the material trapped box 1. In this way, when the volume of the refractory material is large, the upper floating sleeve 25 is adjusted upward, and when the volume of the refractory material is small, the upper floating sleeve 25 is adjusted downward. In this way, flexible and convenient control is achieved, and the efficiency of turning over the refractory material is improved.
[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A longitudinal conveying refractory material trapping mechanism, characterized in that: It comprises a material trapped box, a material turning mechanism, and a control mechanism; the material turning mechanism is installed inside the material trapped box; the material turning mechanism comprises a material turning motor, a lower feed roller, an upper feed roller, a lower positioning sleeve, an upper floating sleeve, and a control top plate; the lower feed roller is installed at the lower part of the interior of the material trapped box; the material turning motor is installed in the middle of the bottom lower part of the material trapped box; the upper side of the material turning motor is connected to the lower feed roller; the lower end of the upper feed roller is slidably installed up and down on the upper end of the lower feed roller; the lower positioning sleeve is installed at the lower part of the interior of the material trapped box, the lower positioning sleeve is located on the outer side of the four sides of the lower feed roller, and the two sides of the lower end of the lower positioning sleeve are respectively connected to the lower part of the interior of the material trapped box through support columns; the lower end of the upper floating sleeve is floated up and down and plugged into the upper end of the lower positioning sleeve The upper floating sleeve is distributed on the outer sides around the upper feed roller; the control top plate is installed just above the upper floating sleeve, and the two ends of the lower side of the control top plate are respectively connected with the upper end of the upper floating sleeve through connecting rods; the upper end of the upper feed roller is rotatably connected with the middle of the lower end of the control top plate; the control mechanism is installed inside the trapped material box, and the control mechanism drives the control top plate, the upper floating sleeve and the upper feed roller to float up and down; the outer sides around the lower end of the upper floating sleeve are in contact with the inner sides around the upper end of the lower positioning sleeve; a plug-in channel is provided in the middle of the upper end of the lower feed roller; a plug-in column is provided in the middle of the lower end of the upper feed roller; the lower end of the plug-in column is slidably plugged into the plug-in channel; the cross-sections of the plug-in column and the plug-in channel are both rectangular structures.
2. The longitudinal conveying refractory material trapping mechanism according to claim 1 is characterized in that: The control mechanism includes a control motor, a control shaft, a control rod, a control block, and a transverse extension rod; a control slide groove is respectively provided on both sides of the interior of the material trapping box; a transverse extension rod is respectively installed on both sides of the control top plate, and the outer ends of the transverse extension rods are respectively connected to the control blocks; the control block slides up and down and is clamped on the control slide groove; the control motor is installed on one side of the exterior of the material trapping box, the upper end of the control motor is connected to the control shaft, the upper end of the control shaft is connected to the control rod, the control rod rotates and passes through the control slide groove, and the control rod is threadedly screwed to the control block; the control motor drives the control shaft and the control rod to rotate forward and reverse.
3. The longitudinal conveying refractory material trapping mechanism according to claim 1 is characterized in that: A rotating slot is arranged in the middle of the lower end of the control top plate; a rotating block is arranged in the middle of the upper end of the upper feeding roller; and the rotating block is rotatably connected to the rotating slot.
4. The longitudinal conveying refractory material trapping mechanism according to claim 1 is characterized in that: Conveying spiral ring bodies are arranged on the outer sides of the lower feeding roller and the upper feeding roller.
5. The longitudinal conveying refractory material trapping mechanism according to claim 1 is characterized in that: The lower part of the inner part of the material trapping box is in a conical structure with a larger upper part and a smaller lower part.
6. The longitudinal conveying refractory material trapping mechanism according to claim 1 is characterized in that: A supporting foot is respectively installed on both sides of the lower side of the material trapping box.
7. The longitudinal conveying refractory material trapping mechanism according to claim 1 is characterized in that: An opening and closing cover plate is arranged at the upper end of the material trapped box body.
