Container type welding operation station

Abstract

The utility model relates to the technical field of welding operation stations, in particular to a container type welding operation station which comprises a box body, a first side plate mechanism, a second side plate mechanism, a chuck welding machine, a first butt joint rail, a second butt joint guide rail and a hoisting supporting column. The chuck welding machine is arranged in the box body; the first side plate mechanism and the second side plate mechanism are arranged on the front end face or the rear end face of the box body in parallel and detachably connected with a bottom plate of the box body. A first guide rail is arranged on the first side plate mechanism; the first butt joint rail is detachably connected to the bottom plate of the box body and detachably connected with the first guide rail; a second guide rail is arranged on the second side plate mechanism; one end of the second butt joint guide rail is detachably connected with the chuck welding machine, and the other end is detachably connected with the second guide rail; the bottom ends of the hoisting struts are connected with a bottom plate of the box body, and the top ends of the hoisting struts penetrate out of a top plate of the box body; the first side plate mechanism can seal the first opening, and the second side plate mechanism can seal the second opening.

Description

Technical Field

[0001] The utility model relates to the technical field of welding work stations, in particular to a container-type welding work station. Background Art

[0002] For projects that require on-site pipeline welding, the construction unit needs to build a prefabrication factory on site to carry out pipeline welding operations. Since the investment in building a factory is large and it is inconvenient to stagger the flow between various engineering projects, setting up the welding work station in a container type is conducive to the transportation of the welding work station, and the welding work station can be recycled and reused, thereby saving construction costs.

[0003] The containerized welding workstation should be easy to transport and disassemble between various mechanisms, and the collaborative operation path between various processes should be reasonably planned. However, the disassembly and assembly of the existing containerized welding workstation and external equipment is cumbersome and takes a long time. After the welding workstation is installed, the coordination efficiency between various processes is low, and excessive manual intervention is required, such as manual handling of pipe loading and unloading, which results in low processing efficiency and high safety risks. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a containerized welding work station, which solves the technical problems of the existing containerized welding work station, such as the long assembly and disassembly time and the low efficiency of coordination between various processes.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the containerized welding work station of the utility model comprises a box body, a first side plate mechanism, a second side plate mechanism, a chuck welding machine, a first docking rail, a second docking rail and a hoisting support;

[0008] The front end surface of the box body is provided with a first opening, and the rear end surface of the box body is provided with a second opening; the chuck welding machine is built into the box body;

[0009] The first side plate mechanism and the second side plate mechanism are arranged in parallel to the front end surface or the rear end surface of the box body, and both are detachably connected to the bottom plate of the box body;

[0010] The first side panel mechanism is provided with a first guide rail; the first docking rail is detachably connected to the bottom plate of the box body and is detachably connected to the first guide rail;

[0011] The second side plate mechanism is provided with a second guide rail; one end of the second docking guide rail is detachably connected to the chuck welding machine, and the other end is detachably connected to the second guide rail;

[0012] The bottom end of the hanging support is connected to the bottom plate of the box body, and the top end of the hanging support passes through the top plate of the box body;

[0013] Wherein, the first docking rail, the first guide rail, the second docking guide rail and the second guide rail are all arranged in a horizontal plane; the first side panel mechanism can close the first opening, and the second side panel mechanism can close the second opening.

[0014] Optionally, the first side panel mechanism comprises a first plate and a plurality of first height adjustment brackets; along a direction perpendicular to the front end surface of the box body, a plurality of first height adjustment brackets are arranged at one end of the first plate away from the second side panel mechanism, and a plurality of connection holes are opened at one end of the first plate close to the second side panel mechanism;

[0015] The second side panel mechanism comprises a second panel, a plurality of second height adjustment brackets and a plurality of middle height adjustment brackets; along a direction perpendicular to the front end surface of the box body, a plurality of second height adjustment brackets are arranged at one end of the second panel away from the first side panel mechanism, and a plurality of middle height adjustment brackets are arranged at one end of the second panel close to the first side panel mechanism;

[0016] The plurality of middle height adjustment brackets are connected to the plurality of connection holes in a one-to-one correspondence, and the first plate member and the second plate member are arranged in the horizontal plane.

[0017] Optionally, the middle height adjustment bracket includes a pressure plate, a connecting rod, a top support plate, a limit nut and a locking nut;

[0018] One end of the connecting rod is connected to the pressure plate, and the other end passes through the top support plate;

[0019] The limiting nut is arranged below the top support plate and is threadedly connected to the connecting rod;

[0020] The first plate component and the second plate component are both in contact with the top support plate; the locking nut is disposed in the first plate component, and the locking nut is threadedly connected to the connecting rod.

[0021] Optionally, the first height adjustment bracket includes an upper support plate, a lower support plate, a connecting rod, an upper self-locking nut and a lower self-locking nut;

[0022] One end of the connecting rod is connected to the lower supporting plate, and the other end passes through the upper supporting plate; the upper self-locking nut is arranged at the top end of the upper supporting plate and is threadedly connected to the connecting rod; the lower self-locking nut is arranged at the bottom end of the upper supporting plate and is threadedly connected to the connecting rod;

[0023] A butt joint plate is arranged on the bottom plate of the box body; a free end of the butt joint plate abuts against the top end of the upper supporting plate and is clamped with the upper self-locking nut.

[0024] Optionally, the first plate member and the second plate member each include an upper concave-convex plate, a lower concave-convex plate, a plurality of upper rib plates, a plurality of lower rib plates and a plurality of edge sealing plates;

[0025] The upper concave-convex plates are staggeredly engaged with the lower concave-convex plates;

[0026] A plurality of upper ribs are arranged in the groove of the upper concave-convex plate; a plurality of lower ribs are arranged in the groove of the lower concave-convex plate;

[0027] A plurality of edge sealing plates are provided along the circumferential edges of the upper concave-convex plate and the lower concave-convex plate.

[0028] Optionally, a plurality of connection holes are formed on the edge sealing plate on a side of the first plate member close to the second plate member.

[0029] Optionally, a track connecting plate is provided on both the first side plate mechanism and the second side plate mechanism;

[0030] A plurality of track connecting plates are connected to the inner side of the first guide rail and the inner side of the second guide rail.

[0031] Optionally, the hanging support comprises a column, a flange and a seal;

[0032] The bottom end of the column is connected to the bottom plate of the box body, and the top end of the column passes through the top plate of the box body and is connected to the flange;

[0033] A sealing member is arranged between the column and the top plate of the box body.

[0034] Optionally, a first wire groove is provided on the bottom plate of the box body; a second wire groove is provided on the first side plate mechanism;

[0035] Along a direction perpendicular to the front end surface of the box body, the first wire groove and the second wire groove are collinear and connected.

[0036] (III) Beneficial effects

[0037] The beneficial effects of the utility model are:

[0038] The first side panel mechanism can close the first opening, and the second side panel mechanism can close the second opening, so that the first side panel mechanism, the second side panel mechanism and the box body can be assembled into a closed container for transportation, which can not only play a protective role such as waterproofing and anti-collision, and effectively protect the internal equipment during transportation, but also can put various mechanisms into the container, which is convenient for unified transportation of various mechanisms.

[0039] The first side plate mechanism and the second side plate mechanism are both detachably connected to the box body, and can be removed and installed on one side of the bottom plate of the box body to be used as a base plate of the track, which can effectively improve the welding accuracy of the pipeline. In addition, the first guide rail is fixedly connected to the first side plate mechanism, and the second guide rail is fixedly connected to the second side plate mechanism, which optimizes the disassembly and assembly process of the first guide rail and the second guide rail, and improves the disassembly and assembly efficiency of the container-type welding work station.

[0040] The first docking rail is detachably connected to the bottom plate of the box body and is detachably connected to the first guide rail, so that the first docking rail can be used as a connector to enhance the connection stability between the first side panel mechanism and the bottom plate of the box body. Similarly, the second docking guide rail can enhance the connection stability between the second side panel mechanism and the bottom plate of the box body and ensure the parallelism or docking accuracy of each rail.

[0041] The lifting pillars are basically arranged inside the box, which is convenient for direct transportation of the lifting pillars; the top ends of the lifting pillars pass through the top plate of the box and can be connected with external lifting equipment, which is convenient for installation. After being connected with the external lifting equipment, the pressure applied to the box by the lifting pillars can effectively improve the stability of the box.

[0042] The containerized welding station performs welding operations on the first guide rail and the first docking rail; the pipeline is transported and docked on the second guide rail and the second docking rail, and the pipeline is transported to the chuck welding machine for clamping; the external hoisting equipment can rotate around the containerized welding station with the hoisting support as the rotating shaft to realize the hoisting and unloading of the pipeline at the second side plate mechanism. The layout of the containerized welding station after installation is reasonable, and the various processes can effectively cooperate with each other, reducing the labor intensity and construction safety risks, and improving the welding efficiency of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a structural schematic diagram of the containerized welding work station of the utility model in an idle state;

[0044] Figure 2 It is a three-dimensional diagram of the containerized welding work station of the utility model in an idle state;

[0045] Figure 3 This is a schematic diagram of the structure of the container of the utility model in a working state;

[0046] Figure 4 This is a structural schematic diagram of the containerized welding work station of the utility model in working state;

[0047] Figure 5 It is a schematic diagram of the connection between the first side plate mechanism and the second side plate mechanism of the utility model;

[0048] Figure 6This is a schematic diagram of the connection between the connection hole and the middle height adjustment bracket of the utility model

[0049] Figure 7 for Figure 5 The enlarged view of point A in the middle;

[0050] Figure 8 It is a structural schematic diagram of a first height adjustment bracket of the utility model;

[0051] Fig. 9 It is a structural schematic diagram of the first plate member and the second plate member of the utility model;

[0052] Fig.10 It is a structural schematic diagram of the lifting support connected to the lifting equipment of the utility model.

[0053] [Description of Reference Numerals]

[0054] 1: first side plate mechanism; 11: first guide rail; 12: first plate; 13: first height adjustment bracket; 131: upper support plate; 132: lower support plate; 133: connecting rod; 134: upper self-locking nut; 135: lower self-locking nut; 14: connecting hole;

[0055] 2: second side plate mechanism; 21: second guide rail; 22: second plate; 221: upper concave-convex plate; 222: lower concave-convex plate; 223: upper rib plate; 224: lower rib plate; 225: edge plate; 23: second height adjustment bracket; 24: middle height adjustment bracket; 241: pressure plate; 242: connecting rod; 243: top support plate; 244: limit nut; 245: locking nut;

[0056] 3: Box;

[0057] 4: Chuck welding machine;

[0058] 5: First docking track;

[0059] 6: Second docking rail;

[0060] 7: Lifting support; 71: Column; 72: Flange; 73: Ground support; 74: Beam; 75: Slewing drive; 76: Electric wheel; 77: Disassembly flange;

[0061] 8: Track connection plate;

[0062] 9: Second line slot. DETAILED DESCRIPTION

[0063] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0064] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0065] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0066] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0067] See also Figures 1 to 4 The utility model provides a containerized welding work station, which comprises a box body 3, a first side panel mechanism 1, a second side panel mechanism 2, a chuck welding machine 4, a first docking rail 5, a second docking guide rail 6 and a lifting support 7; a first opening is provided on the front end face of the box body 3, and a second opening is provided on the rear end face of the box body 3; the chuck welding machine 4 is built into the box body 3; the first side panel mechanism 1 and the second side panel mechanism 2 are arranged in parallel on the front end face or the rear end face of the box body 3, and both are detachably connected to the bottom plate of the box body 3; a first guide rail 11 is arranged on the first side panel mechanism 1; the first docking rail 5 is detachably connected to the bottom plate of the box body 3 The first side panel mechanism 2 is provided with a second guide rail 21; one end of the second docking guide rail 6 is detachably connected to the chuck welding machine 4, and the other end is detachably connected to the second guide rail 21; the bottom end of the lifting support 7 is connected to the bottom plate of the box body 3, and the top end of the lifting support 7 passes through the top plate of the box body 3; wherein, the first docking rail 5, the first guide rail 11, the second docking guide rail 6 and the second guide rail 21 are all arranged in a horizontal plane, and can be fixed with anti-loosening bolts to prevent vibration and loosening during subsequent transportation; the first side panel mechanism 1 can close the first opening, and the second side panel mechanism 2 can close the second opening.

[0068] The containerized welding station can load the chuck welding machine 4, rails and lifting pillars 7 and other equipment into the container for transshipment. In theory, as long as the container has enough space, the relevant equipment of the containerized welding station can be loaded into the container for transshipment, which greatly improves the convenience of equipment transportation and reduces the equipment transportation cost. The welding station can be recycled and reused after the welding process is completed by transshipping the welding station in the form of a container, which reduces the processing cost, saves the cost of establishing a prefabrication factory, and shortens the construction time.

[0069] The first side panel mechanism 1 can close the first opening, and the second side panel mechanism 2 can close the second opening, so that the first side panel mechanism 1, the second side panel mechanism 2 and the box body 3 can be assembled into a closed container for transportation, which can not only play a protective role such as waterproofing and anti-collision, and effectively protect the internal equipment during transportation, but also can put various mechanisms into the container, which is convenient for unified transportation of various mechanisms.

[0070] The first side plate mechanism 1 and the second side plate mechanism 2 are both detachably connected to the box body 3, and can be removed and installed on one side of the bottom plate of the box body 3, and used as a base plate of the track, which can effectively improve the welding accuracy of the pipeline. In addition, the first guide rail 11 is fixedly connected to the first side plate mechanism 1, and the second guide rail 21 is fixedly connected to the second side plate mechanism 2, which optimizes the disassembly and assembly process of the first guide rail 11 and the second guide rail 21, and improves the disassembly and assembly efficiency of the container-type welding work station.

[0071] The first docking rail 5 is detachably connected to the bottom plate of the box body 3 and is detachably connected to the first guide rail 11, so that the first docking rail 5 can be used as a connector to enhance the connection stability between the first side panel mechanism 1 and the bottom plate of the box body 3. Similarly, the second docking guide rail 6 can enhance the connection stability between the second side panel mechanism 2 and the bottom plate of the box body 3 and ensure the parallelism or docking accuracy of each rail.

[0072] The lifting pillar 7 is basically arranged inside the box body 3, which is convenient for the direct transportation of the lifting pillar 7; the top end of the lifting pillar 7 passes through the top plate part of the box body 3 and can be connected with the external lifting equipment, which is convenient for installation. After being connected with the external lifting equipment, the pressure applied to the box body 3 by the lifting pillar 7 can effectively improve the stability of the box body 3.

[0073] The containerized welding station performs welding operations on the first guide rail 11 and the first docking rail 5; the pipeline is transported and docked on the second guide rail 21 and the second docking rail 6, and the pipeline is transported to the chuck welding machine 4 for clamping; the external hoisting equipment can rotate around the containerized welding station with the hoisting support 7 as the rotating shaft to realize the hoisting and unloading of the pipeline at the second side plate mechanism 2. The layout of the containerized welding station after installation is reasonable, and the various processes can effectively cooperate with each other, which reduces the labor intensity and construction safety risks, and improves the welding efficiency of the pipeline.

[0074] like Figure 5 and Figure 6 As shown, the first side panel mechanism 1 includes a first plate 12 and a plurality of first height adjustment brackets 13; along the direction perpendicular to the front end surface of the box body 3, a plurality of first height adjustment brackets 13 are provided at one end of the first plate 12 away from the second side panel mechanism 2, and a plurality of connecting holes 14 are opened on the end of the first plate 12 close to the second side panel mechanism 2; the second side panel mechanism 2 includes a second plate 22, a plurality of second height adjustment brackets 23 and a plurality of middle height adjustment brackets 24; along the direction perpendicular to the front end surface of the box body 3, a plurality of second height adjustment brackets 23 are provided at one end of the second plate 22 away from the first side panel mechanism 1, and a plurality of middle height adjustment brackets 24 are provided at one end of the second plate 22 close to the first side panel mechanism 1; the plurality of middle height adjustment brackets 24 are connected to the plurality of connecting holes 14 one by one, and the first plate 12 and the second plate 22 are arranged in a horizontal plane. Specifically, the first height adjustment bracket 13, the second height adjustment bracket 23 and the middle height adjustment bracket 24 are used to adjust the height of the first plate 12 and the second plate 22 in the vertical direction, so that the first plate 12 and the second plate 22 are spliced ​​in a set horizontal plane to form a base plate to improve the docking accuracy of the track. The lifting height of the first plate 12 and the second plate 22 in the vertical direction can be based on the track docking position of the chuck welding machine 4, as long as the first plate 12 and the second plate 22 can be lifted to the height position of the set horizontal plane. In this embodiment, the first height adjustment bracket 13, the second height adjustment bracket 23 and the middle height adjustment bracket 24 adopt the same structure, which improves the versatility of the three, so that the three can flexibly replace the installation position, which is convenient for disassembly and maintenance.

[0075] See also Figure 7The middle height adjustment bracket 24 includes a pressure plate 241, a connecting rod 242, a top support plate 243, a limiting nut 244 and a locking nut 245; one end of the connecting rod 242 is connected to the pressure plate 241, and the other end passes through the top support plate 243; the limiting nut 244 is arranged below the top support plate 243 and is threadedly connected to the connecting rod 242; the first plate 12 and the second plate 22 are both in contact with the top support plate 243; the locking nut 245 is arranged in the first plate 12, and the locking nut 245 is threadedly connected to the connecting rod 242. Specifically, the connecting hole 14 is a through hole, and the connecting hole 14 can be lowered from the top of the connecting rod 242 to the top support plate 243 to achieve the docking of the first plate 12 and the second plate 22, and ensure that the top surface of the first plate 12 is flush with the top surface of the second plate 22. The limiting nut 244 and the locking nut 245 are respectively arranged below and above the top support plate 243, and are used to adjust the height of the top support plate 243 in the vertical direction. The limiting nut 244 and the locking nut 245 are a pair of self-locking nuts, which have strong adjustment stability and high limiting strength. In this embodiment, a steel pipe is arranged in the connecting hole 14, and the locking nut 245 is arranged in the steel pipe. The steel pipe has high structural strength, can effectively protect the connecting hole 14, and improve the limiting strength of the locking nut 245 in the radial direction of the connecting rod 242.

[0076] like Figure 8 As shown, the first height adjustment bracket 13 includes an upper support plate 131, a lower support plate 132, a connecting rod 133, an upper self-locking nut 134 and a lower self-locking nut 135; one end of the connecting rod 133 is connected to the lower support plate 132, and the other end passes through the upper support plate 131; the upper self-locking nut 134 is arranged at the top end of the upper support plate 131, and is threadedly connected to the connecting rod 133; the lower self-locking nut 135 is arranged at the bottom end of the upper support plate 131, and is threadedly connected to the connecting rod 133; a docking plate (not shown) is arranged on the bottom plate of the box body 3; the free end of the docking plate abuts against the top end of the upper support plate 131, and is clamped with the upper self-locking nut 134. Similarly, the upper self-locking nut 134 and the lower self-locking nut 135 are also a pair of self-locking nuts, and the adjustment method is simple and the adjustment process is stable. In addition, the docking plate is clamped with the upper self-locking nut 134. The docking plate can have a connecting hole 14 like the first plate 12, and be sleeved on the upper self-locking nut 134 and the connecting rod 133. A U-shaped groove can also be opened, and the U-shaped groove is clamped between the upper self-locking nut 134 and the upper support plate 131. Of course, other clamping structures can also be used as long as a stable connection between the docking plate and the first height adjustment bracket 13 can be achieved.

[0077] See also Fig. 9The first plate 12 and the second plate 22 both include an upper concave-convex plate 221, a lower concave-convex plate 222, a plurality of upper ribs 223, a plurality of lower ribs 224 and a plurality of edge-sealing plates 225; the upper concave-convex plate 221 is staggeredly engaged with the lower concave-convex plate 222; a plurality of upper ribs 223 are arranged in the groove of the upper concave-convex plate 221; a plurality of lower ribs 224 are arranged in the groove of the lower concave-convex plate 222; and a plurality of edge-sealing plates 225 are hemmed along the circumference of the upper concave-convex plate 221 and the lower concave-convex plate 222. Specifically, the upper concave-convex plate 221 and the lower concave-convex plate 222 are both plates arranged in an S-shaped cross section, which can reduce weight and facilitate transportation, disassembly and assembly. At the same time, the upper concave-convex plate 221 and the lower concave-convex plate 222 are staggered and engaged, and a plurality of upper ribs 223 and a plurality of lower ribs 224 are welded in the grooves, which effectively ensures the structural strength of the first plate 12 and the second plate 22, and serves as a supporting substrate for welding operations. In this embodiment, the edge sealing plate 225 is made of square steel, that is, a square steel plate, and the peripheries of the upper concave-convex plate 221 and the lower concave-convex plate 222 are welded to the edge sealing plate 225. After the edge is wrapped, the structural strength of the first plate 12 and the second plate 22 can be effectively improved, and the peripheries of the first plate 12 and the second plate 22 can be protected to prevent the peripheries of the plates from being bumped and deformed.

[0078] Secondly, a plurality of connection holes 14 are provided on the edge plate 225 on the first plate 12 near the second plate 22. Compared with the concave-convex plate structure of the upper concave-convex plate 221 and the lower concave-convex plate 222, the square steel has a higher structural strength and has less influence on its own structural strength after drilling. Drilling a plurality of connection holes 14 on the edge plate 225 can effectively ensure the matching and limiting strength with each height adjustment bracket, and improve the connection strength and stability of the first plate 12 and the second plate 22.

[0079] In addition, the first side plate mechanism 1 and the second side plate mechanism 2 are both provided with a track connection plate 8; the inner side of the first guide rail 11 and the inner side of the second guide rail 21 are both connected with a plurality of track connection plates 8. Specifically, the first guide rail 11 and the second guide rail 21 are both paired rails, and the track connection plates 8 are connected inside the paired rails to form an I-shaped rail, which can effectively improve the transmission efficiency of the force, improve the overall stability and structural strength of the equipment, and thus extend the service life of the equipment.

[0080] Furthermore, the hoisting support 7 includes a column 71, a flange 72 and a seal; the bottom end of the column 71 is connected to the bottom plate of the box body 3, and the top end of the column 71 passes through the top plate of the box body 3 and is connected to the flange 72; a seal is provided between the column 71 and the top plate of the box body 3. The seal plays a role in waterproofing, dustproofing and other protective functions, ensuring the dryness of the interior of the container during turnover and preventing the equipment from being soaked in water. The flange 72 is connected to the external hoisting equipment, and the column 71 plays a load-bearing role.

[0081] Secondly, a first wire groove is provided on the bottom plate of the box body 3; a second wire groove 9 is provided on the first side plate mechanism 1; the first wire groove and the second wire groove 9 are collinear and connected in a direction perpendicular to the front end surface of the box body 3. The first wire groove and the second wire groove 9 can be used for wiring, and the first wire groove can also be used as a reference for the vertical lifting height and horizontal placement position of the first side plate mechanism 1 and the second side plate mechanism 2, so as to facilitate the subsequent track docking.

[0082] In addition, in one embodiment, the installation steps of the containerized welding work station are as follows:

[0083] Disassembling the side panels: disassembling the first side panel mechanism 1 and the second side panel mechanism 2 from the box body 3, and placing them on one side of the bottom plate of the box body 3 in a direction perpendicular to the front end surface of the box body 3; without the aid of an external panel, the panel of the container itself is fully utilized, and the installation is convenient; and the first opening and the second opening are opened with the disassembly of the first side panel mechanism 1 and the second side panel mechanism 2, so as to facilitate the subsequent lifting and transportation of the pipeline and the entry and exit of the workpiece welding vehicle into the box body 3;

[0084] Side panel leveling: adjust the height of the first side panel mechanism 1 and the second side panel mechanism 2 so that the first guide rail 11 and the second guide rail 21 are raised or lowered to the height of the horizontal plane; the height of the horizontal plane is set as required, and in this embodiment, the bottom plate of the box body 3, the top surface of the first plate 12 and the second plate 22 are equal in height on the vertical square;

[0085] Fix the side panel: connect the first docking rail 5 with the first side panel mechanism 1; connect the two ends of the second docking rail 6 with the chuck welder 4 and the second side panel mechanism 2 in a one-to-one correspondence; achieve relative fixation of the box body 3, the first side panel mechanism 1 and the second side panel mechanism 2 through track docking, simplify the installation process and improve the installation efficiency;

[0086] Placing welding equipment: placing a workpiece welding trolley on the first side plate mechanism 1, on which an argon arc welding machine, a carbon dioxide gas shielded welding machine or a submerged arc welding machine can be placed, and the workpiece welding trolley is electrically operated; optionally, a first docking track 5 is also connected to a side of the first guide rail 11 away from the box body 3, so as to facilitate pushing or pushing the workpiece welding trolley onto the first guide rail 11; placing at least two workpiece supporting trolleys on the second side plate mechanism 2; the number of workpiece supporting trolleys is set according to the length of the required processing pipeline, and the pipeline is supported by multiple workpiece supporting trolleys, specifically, the pipeline is first lifted and leveled by the workpiece supporting trolleys, and then the axis of the pipeline is further lifted and lowered to the clamping height of the chuck welding machine 4; the workpiece supporting trolley close to the chuck welding machine 4 transports the pipeline to the chuck welding machine 4, and the chuck welding machine 4 clamps and fixes the pipeline, and the remaining workpiece supporting trolleys dock multiple sections of the pipeline, that is, the surfaces to be welded of the multiple sections of the pipeline are abutted together, and then the surfaces to be welded are welded by the workpiece welding trolley;

[0087] Docking lifting equipment: Fig.10 As shown, a floor support 73 is placed outside the first side panel mechanism 1 or the second side panel mechanism 2; a flange 72 is installed at the top of the column 71; a crossbeam 74 is installed between the top of the flange 72 and the floor support 73; the crossbeam 74 is built with a slewing drive 75 rotatably connected to the flange 72, and the slewing drive 75 can drive the crossbeam 74 and the floor support 73 to rotate around the axis of the lifting support 7, and the slewing drive 75 can be a gear motor. In this embodiment, the length of the crossbeam 74 is the diagonal length of the top plate of the box body 1, which can not only ensure that the length of the crossbeam 74 covers the working area, but also facilitate the transportation of the crossbeam 74 after disassembly and fixing it horizontally on the top plate of the box body 1. Among them, the floor support 73 can be selected as a triangular floor support, and the triangular floor support is equipped with a telescopic device, which can adjust the support height according to the site and improve the adaptability to different heights of the ground; the floor support 73 is equipped with a plurality of electric wheels 76, and the electric wheels 76 and the slewing drive 75 are synchronously operated. The floor support 73 is connected to the cross beam 74 via a disassembly flange 77. The disassembly flange 77 is a loose flange type, which facilitates the cross installation of the floor support 73 and the cross beam 74, and can effectively increase the surface of the floor support 73 to prevent the cross beam 74 from tipping over.

[0088] The containerized welding station includes an idle state and a working state. In the idle state, all parts are loaded into a container for easy transportation. In the working state, the pipes at the loading station outside the containerized welding station are hoisted by the crossbeam 74, and the pipes are hoisted onto multiple workpiece support vehicles. The multiple workpiece support vehicles dock multiple sections of pipes and transport them to the chuck welding machine 4 for clamping. The workpiece welding vehicle slides on the first guide rail 11 to weld the surfaces to be welded of the multiple sections of pipes. After welding is completed, the welded pipes are hoisted by the crossbeam 74 to the unloading station outside the containerized welding station.

[0089] It should be understood that the above description of the specific embodiments of the utility model is only for illustrating the technical route and features of the utility model, and its purpose is to enable those skilled in the art to understand the content of the utility model and implement it accordingly, but the utility model is not limited to the above specific implementation methods. All changes or modifications made within the scope of the claims of the utility model should be included in the protection scope of the utility model.

Claims

1. A containerized welding work station, characterized in that: The container-type welding work station comprises a box body, a first side panel mechanism, a second side panel mechanism, a chuck welder, a first docking rail, a second docking guide rail and a hoisting support; a first opening is provided on the front end face of the box body, and a second opening is provided on the rear end face of the box body; the chuck welder is built in the box body; the first side panel mechanism and the second side panel mechanism are arranged in parallel on the front end face or the rear end face of the box body, and both are detachably connected to the bottom plate of the box body; a first guide rail is provided on the first side panel mechanism; the first docking rail is detachably connected to the bottom plate of the box body, and is detachably connected to the first guide rail; a second guide rail is provided on the second side panel mechanism; one end of the second docking guide rail is detachably connected to the chuck welder, and the other end is detachably connected to the second guide rail; the bottom end of the hoisting support is connected to the bottom plate of the box body, and the top end of the hoisting support passes through the top plate of the box body; The first docking rail, the first guide rail, the second docking guide rail and the second guide rail are all arranged in a horizontal plane; the first side plate mechanism can close the first opening, and the second side plate mechanism can close the second opening.

2. The containerized welding workstation according to claim 1, characterized in that: The first side plate mechanism comprises a first plate and a plurality of first height adjustment brackets; along a direction perpendicular to the front end surface of the box body, a plurality of first height adjustment brackets are arranged at one end of the first plate away from the second side plate mechanism, and a plurality of connection holes are opened at one end of the first plate close to the second side plate mechanism; The second side panel mechanism includes a second panel, a plurality of second height adjustment brackets and a plurality of middle height adjustment brackets; along a direction perpendicular to the front end surface of the box body, a plurality of second height adjustment brackets are arranged at one end of the second panel away from the first side panel mechanism, and a plurality of middle height adjustment brackets are arranged at one end of the second panel close to the first side panel mechanism; A plurality of middle height adjustment brackets are connected to the plurality of connection holes in a one-to-one correspondence, and the first plate member and the second plate member are arranged in a horizontal plane.

3. The containerized welding work station according to claim 2, characterized in that: The middle height adjustment bracket includes a pressure plate, a connecting rod, a top support plate, a limit nut and a locking nut; One end of the connecting rod is connected to the pressure plate, and the other end passes through the top support plate; The limiting nut is arranged below the top support plate and is threadedly connected to the connecting rod; The first plate and the second plate are both in contact with the top support plate; the locking nut is arranged in the first plate, and the locking nut is threadedly connected with the connecting rod.

4. The containerized welding work station according to claim 2, characterized in that: The first height adjustment bracket includes an upper support plate, a lower support plate, a connecting rod, an upper self-locking nut and a lower self-locking nut; One end of the connecting rod is connected to the lower support plate, and the other end passes through the upper support plate; the upper self-locking nut is arranged at the top end of the upper support plate and is threadedly connected to the connecting rod; the lower self-locking nut is arranged at the bottom end of the upper support plate and is threadedly connected to the connecting rod; A butt joint plate is arranged on the bottom plate of the box body; a free end of the butt joint plate abuts against the top end of the upper supporting plate and is clamped with the upper self-locking nut.

5. The containerized welding work station according to claim 2, characterized in that: The first plate member and the second plate member each include an upper concave-convex plate, a lower concave-convex plate, a plurality of upper rib plates, a plurality of lower rib plates and a plurality of edge sealing plates; The upper concave-convex plate is staggeredly engaged with the lower concave-convex plate; A plurality of upper ribs are arranged in the groove of the upper concave-convex plate; a plurality of lower ribs are arranged in the groove of the lower concave-convex plate; A plurality of edge sealing plates are arranged along the circumferential edges of the upper concave-convex plate and the lower concave-convex plate.

6. The containerized welding work station according to claim 5, characterized in that: A plurality of connection holes are formed on the edge sealing plate on the first plate member and close to the second plate member.

7. The containerized welding work station according to any one of claims 1 to 6, characterized in that: The first side plate mechanism and the second side plate mechanism are both provided with a track connecting plate; A plurality of track connecting plates are connected to the inner side of the first guide rail and the inner side of the second guide rail.

8. The containerized welding work station according to any one of claims 1 to 6, characterized in that: The lifting support includes a support column, a flange and a seal; The bottom end of the column is connected to the bottom plate of the box, and the top end of the column passes through the top plate of the box and is connected to the flange; A sealing member is arranged between the column and the top plate of the box body.

9. The containerized welding work station according to any one of claims 1 to 6, characterized in that: A first wire groove is provided on the bottom plate of the box body; a second wire groove is provided on the first side plate mechanism; Along a direction perpendicular to the front end surface of the box body, the first wire groove and the second wire groove are collinear and connected.

Images