Roller surface finishing tool

By designing a roller surface finishing tool including guide rails, slides, electric cylinders and grinding belts, the problem of low roller surface grinding efficiency in the prior art is solved, and the repair of uniform roller surface diameter and flatness is achieved, and the improvement of the Repair speed and accuracy extend the service life of the equipment.

CN222134503UInactive Publication Date: 2024-12-10WUXI QIANGMAO ROLL CO LTD
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Patent Information

Application Number
CN202420846388.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art has low grinding efficiency when the roller surface is worn, especially when there is groove damage, which makes it difficult to effectively repair, resulting in scrapping of finished products and equipment damage, and improvements are needed to improve the grinding efficiency.

Method used

A roller surface trimming tool including base, guide rail, slide, electric cylinder, cylinder shell, cutting head, grinding belt and driving motor is designed. The cutting head is cut and polished with a belt, combining the translation drive structure and four-claw The chuck achieves the repair of uniform roller surface diameter and flatness.

Benefits of technology

提高了辊面修复速度和精度,尤其是凹槽损伤的修复效率,确保辊面光滑,延长设备使用寿命。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller surface finishing tool which comprises a base, a driving motor and a translation driving structure, two guide rails are installed on the base, a first sliding seat and two second sliding seats are connected to the guide rails in a sliding mode, an electric cylinder and a barrel shell are installed on the two second sliding seats respectively, a tool bit is installed on the electric cylinder, and the tool bit is connected with a motor. A pull rod is installed in the barrel shell, a spring is installed on the pull rod, the spring abuts against the barrel shell, a grinding belt is installed at the upper end of the pull rod, the driving motor is installed on the surface of the base, the first sliding base and the driving motor are each provided with a four-jaw chuck, and the translation driving structure is installed on the side face of the base. The translation driving structure is used for pushing the second sliding seat to move, the moving motor controls the tool bit to translate, the roller surface can be comprehensively cut, it is ensured that the diameter of the roller surface is consistent, the repairing speed of a roller with a groove is higher, and the moving motor can further control the grinding belt to move left and right so that the roller surface can be comprehensively and accurately ground.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller repair, in particular to a roller surface finishing tool. Background Art

[0002] Nowadays, the installation of various equipment is becoming more and more compact, especially the installation of various rollers. The space between the roller surfaces is narrow. When a roller surface is worn in actual production, if it is not repaired in time, the strip steel will be seriously scratched, resulting in the scrapping of the finished product and excessive damage to subsequent equipment.

[0003] In the related art, the roller surface is usually ground until the roller surface diameter is consistent. Each time the roller surface is ground, if there is damage such as grooves on the roller surface, the grinding and repair efficiency is low. Most of the time, the old roller body is returned to the factory for repair after replacing the new one, which affects the working cycle. Therefore, the existing technology needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a roller surface finishing tool to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller surface finishing tool, comprising a base, two guide rails are installed on the base, a first slide seat and two second slide seats are slidably connected on the guide rails, an electric cylinder and a cylinder shell are respectively installed on the two second slide seats, a cutter head is installed on the electric cylinder, a pull rod is installed inside the cylinder shell, a spring is installed on the pull rod, and the spring abuts against the cylinder shell, and a grinding belt is installed on the upper end of the pull rod;

[0006] The roller surface can be cut by the cutter head and finely ground by the grinding belt to ensure the roller surface is flat and uniform.

[0007] A driving motor is installed on the surface of the base, and the first slide and the driving motor are both equipped with a four-jaw chuck, and the driving motor drives the roller to rotate, so that the cutter head can cut the roller;

[0008] A translation driving structure is installed on the side of the base, and is used to push the second slide to move, so as to realize the movement and cutting of the cutter head.

[0009] Furthermore, a tool seat is installed on the piston rod of the electric cylinder, the tool head is connected to the tool seat, the upper end of the pull rod is fixedly connected to a clamp seat, and both ends of the grinding belt are connected to the corresponding clamp seats. The tool seat is provided to facilitate the replacement of the tool head, and the clamp seat can replace the grinding belt.

[0010] Furthermore, the translation drive structure includes a moving motor, the moving motor is connected to a screw, the screw is transmission-connected to a nut, the second slide is connected to the nut, and the moving motor, screw and nut constitute a linear moving structure of a ball screw to ensure smooth and precise movement of the cutter head.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The roller can be clamped by two four-jaw chucks. When cutting the roller surface, the drive motor drives the roller to rotate, the electric cylinder controls the cutter head to cut the rotating roller, and the mobile motor controls the translation of the cutter head. The roller surface can be fully cut to ensure that the roller surface diameter is consistent. The roller with grooves can be repaired faster.

[0013] (2) The roller surface can be fine-ground by the grinding belt to ensure that the roller surface is smoother and less prone to excessive damage when put into use again. The mobile motor can also control the left and right movement of the grinding belt to fully fine-ground the roller surface. The spring can make the grinding belt fit closely with the roller surface to improve the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the connection between the cylinder shell and the pull rod of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the connection between the four-jaw chuck and the roller of the utility model.

[0018] In the figure: 1. base; 2. guide rail; 3. first slide; 4. four-jaw chuck; 5. drive motor; 6. second slide; 7. cylinder shell; 8. clamping seat; 9. grinding belt; 10. electric cylinder; 11. moving motor; 12. screw; 13. nut; 14. lead screw; 15. screw seat; 16. tool holder; 17. tool head; 18. pull rod; 19. spring; 20. transmission. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Example:

[0021] See also Figure 1-4 The utility model provides a technical solution: a roller surface finishing tool, comprising a base 1, two guide rails 2 are installed on the base 1, a first slide 3 and two second slides 6 are slidably connected on the guide rails 2, an electric cylinder 10 and a cylinder shell 7 are respectively installed on the two second slides 6, a cutter head 17 is installed on the electric cylinder 10, a pull rod 18 is installed inside the cylinder shell 7, a spring 19 is installed on the pull rod 18, and the spring 19 is in contact with the cylinder shell 7, and a grinding belt 9 is installed on the upper end of the pull rod 18;

[0022] like Figure 3 As shown, the lower end of the spring 19 presses against the lower end side of the pull rod 18, so that the pull rod 18 can smoothly pull down the grinding belt 9, and the pull rod 18 can move up and down to ensure that the grinding belt 9 can finely grind rollers of different sizes. The electric cylinder 10 is used to control the distance between the cutter head 17 and the roller, so that rollers of different sizes can be cut and the cutting accuracy can be precisely controlled;

[0023] A driving motor 5, wherein the driving motor 5 is installed on the surface of the base 1, and the first slide 3 and the driving motor 5 are both installed with a four-jaw chuck 4, and the four-jaw chuck 4 can be used to accurately clamp the roller, and the first slide 3 can slide on the guide rail 2, and rollers of different lengths can be clamped;

[0024] A translation drive structure is installed on the side of the base 1, and is used to push the second slide 6 to move, so that the cutter head 17 and the grinding belt 9 can slide, which is convenient for comprehensive grinding of the roller.

[0025] In this embodiment, if Figure 2 As shown, a tool holder 16 is installed on the piston rod of the electric cylinder 10, and the tool head 17 is connected to the tool holder 16. The tool head 17 is detachably assembled with the tool holder 16. After the tool head 17 is worn to the point of being unusable, it is convenient to replace the tool head 17.

[0026] In this embodiment, if Figure 1 As shown, the upper end of the pull rod 18 is fixedly connected to a clamp seat 8, and both ends of the grinding belt 9 are connected to the corresponding clamp seats 8. The two ends of the grinding belt 9 can be detached from the clamp seat 8, so that when the grinding belt 9 needs to be replaced, it is convenient to replace a new grinding belt 9.

[0027] In this embodiment, if Figure 1 As shown, a screw seat 15 and a screw rod 14 are respectively installed on the surface of the two second slides 6. The screw rod 14 is threadedly connected to the screw seat 15. The right end of the screw rod 14 is rotatably connected to the second slide 6 on the right side. When the screw rod 14 is turned, the spacing between the two second slides 6 can be controlled, and the two second slides 6 can be ensured to slide synchronously, so that the cutter head 17 and the grinding belt 9 move synchronously.

[0028] In this embodiment, if Figure 1 As shown, the translation driving structure includes a moving motor 11, and the moving motor 11 is connected to a screw rod 12, and a nut 13 is transmission-connected to the screw rod 12. The second slide seat 6 is connected to the nut 13. The moving motor 11 drives the screw rod 12 to rotate, and the nut 13 is restricted by the second slide seat 6 and will not rotate, thereby ensuring that the screw rod 12 can drive the nut 13 to move left and right.

[0029] In this embodiment, if Figure 1 As shown, the driving motor 5 is equipped with a transmission 20, and the output end of the transmission 20 is fixedly connected to the four-jaw chuck 4. The transmission 20 can increase the output torque of the driving motor 5 and enable the roller to rotate smoothly even when dealing with heavier rollers.

[0030] Specifically, when in use, the position of the first slide 3 is adjusted according to the length of the roller to ensure that the two ends of the roller are clamped by the two four-jaw chucks 4, and the driving motor 5 drives the four-jaw chuck 4 to rotate through the transmission 20, and the four-jaw chuck 4 drives the roller to rotate, and the electric cylinder 10 is used to control the cutter head 17 to approach the roller to cut the rotating roller. At this time, the grinding belt 9 is in contact with the roller, and the surface of the roller can be finely ground. The roller is subjected to dual processing of cutting and grinding. The mobile motor 11 drives the second slide 6 to move through the nut 13, and the second slide 6 drives the cutter head 17 and the grinding belt 9 to move, so as to realize comprehensive cutting and grinding of the roller, and the repair accuracy of the roller is higher.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A roller surface dressing tool, characterized in that: include: A base (1), wherein two guide rails (2) are installed on the base (1), a first slide seat (3) and two second slide seats (6) are slidably connected on the guide rails (2), an electric cylinder (10) and a cylinder shell (7) are respectively installed on the two second slide seats (6), a cutter head (17) is installed on the electric cylinder (10), a pull rod (18) is installed inside the cylinder shell (7), a spring (19) is installed on the pull rod (18), and the spring (19) is in contact with the cylinder shell (7), and a grinding belt (9) is installed on the upper end of the pull rod (18); A driving motor (5), wherein the driving motor (5) is mounted on the surface of the base (1), and the first slide seat (3) and the driving motor (5) are both equipped with a four-jaw chuck (4); A translation drive structure, wherein the translation drive structure is installed on a side of the base (1), and the translation drive structure is used to drive the second slide seat (6) to move.

2. A roller surface finishing tool according to claim 1, characterized in that: A knife seat (16) is installed on the piston rod of the electric cylinder (10), and the knife head (17) is connected to the knife seat (16).

3. A roller surface finishing tool according to claim 1, characterized in that: The upper end of the pull rod (18) is fixedly connected to a clamping seat (8), and the two ends of the grinding belt (9) are connected to the corresponding clamping seats (8).

4. A roller surface finishing tool according to claim 1, characterized in that: A screw connection seat (15) and a screw rod (14) are respectively installed on the surfaces of the two second sliding seats (6), and the screw rod (14) is threadedly connected to the screw connection seat (15).

5. The roller surface finishing tool according to claim 1, characterized in that: The translation drive structure comprises a moving motor (11), the moving motor (11) is connected to a screw rod (12), a nut (13) is transmission-connected to the screw rod (12), and the second slide seat (6) is connected to the nut (13).

6. The roller surface finishing tool according to claim 1, characterized in that: The driving motor (5) is equipped with a transmission (20), and the output end of the transmission (20) is fixedly connected to the four-jaw chuck (4).

Citation Information

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