Vacuum pouring polyurethane sole automatic production equipment
By introducing a combination of left and right drive devices, upper machine and multiple mold mechanisms into the sole production equipment, combined with vacuum pump and heating control, the problem of low production efficiency of existing equipment is solved, and the automated production of multiple soles is achieved per round. Ensure good penetration and shaping of the material.
Patent Information
- Application Number
- CN202421368043.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing sole injection molding equipment and infused liquid glue production equipment have low production efficiency, and basically only one sole can be produced per round.
An automatic production equipment for vacuum casting polyurethane soles is designed, using a combination of left and right drive devices, a left and right upper machine, a casting mechanism and multiple mold mechanisms to realize the automated production of multiple soles per round through a vacuum pump and heating control device.
Under one person's operation, more than two soles are automated production in each round, which improves production efficiency and vacuum-removing bubbles to ensure good penetration and shaping of the polyurethane material.
Smart Images

Figure CN222135720U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production equipment, in particular to automatic production equipment for vacuum casting polyurethane soles. Background Art
[0002] Shoes are a necessity in human life, and with the continuous development of human civilization, the types of shoes are also constantly enriched, such as casual shoes, sports shoes, canvas shoes, chemical shoes, sandals, slippers, medical shoes, safety shoes, etc. As the sole materials for these shoes, natural materials or synthetic materials such as genuine leather, rubber, polyvinyl chloride and polyurethane are widely used.
[0003] Regarding the sole injection molding equipment, the authorization announcement number CN214447967U discloses a sole injection molding equipment, which specifically discloses a workbench and a mold, wherein the mold includes a lower mold arranged on the workbench and an upper mold located above the lower mold, the lower mold is provided with a lower mold cavity, the workbench is provided with a driving component for driving the upper mold to reciprocate in the vertical direction so as to close or separate from the lower mold, a group of high-pressure jet components are provided on both sides of the lower mold, the jet direction of the high-pressure jet component is toward the lower mold cavity, and a cooling The cooling water channel has a water inlet pipe connected to the water inlet end, a drain pipe connected to the water outlet end, a water pump connected to the water inlet pipe, and a feeding assembly. The feeding assembly includes a constant temperature storage tank, a feeding pump connected to the discharge end of the constant temperature storage tank, an electronic valve connected to the discharge end of the feeding pump, and a flow meter arranged between the feeding pump and the electronic valve. The electronic valve and the lower mold are connected by a pipeline. The cooling water channel also includes a control box arranged on the workbench. The driving assembly, the high-pressure jet assembly, the water pump, the feeding pump, the electronic valve, and the flow meter are all electrically connected to the control box.
[0004] In addition, there are some liquid glue-injected sole production equipment on the market. These equipment generally adopt the method of pouring polyurethane liquid to form the sole.
[0005] However, the above-mentioned sole injection molding equipment and the sole production equipment for pouring liquid glue can basically only produce one sole per round of work, that is, these equipment generally have the problem of low production efficiency.
[0006] Therefore, it is necessary to improve the existing technology. Utility Model Content
[0007] In view of the problems existing in the above-mentioned prior art, the purpose of the utility model is to provide a vacuum casting polyurethane sole automatic production equipment, which cooperates with a left and right driving device, a host computer that can move left and right, a casting mechanism installed on the host computer and more than two mold mechanisms, so that the staff can realize the automatic production operation of more than two soles per round under the operation of one person, thereby greatly improving the production efficiency.
[0008] In order to achieve the above purpose, the technical solution of the utility model is:
[0009] A vacuum casting polyurethane sole automatic production equipment, comprising a lower computer, an upper computer installed on the lower computer so as to be movable left and right, a left and right driving device for driving the upper computer to move left and right, a casting mechanism installed on the upper computer, and at least two mold mechanisms installed on the lower computer and used to cooperate with the casting mechanism; each of the mold mechanisms is evenly distributed along the left and right directions; the casting mechanism comprises an A glue barrel, a B glue barrel, an A glue pump, a B glue pump, a first vacuum pump, a glue injection gun head and an up and down driving device respectively installed on the upper computer; the first vacuum pump is connected to the inner cavity of the A glue barrel and the B glue barrel from the top of the A glue barrel and the B glue barrel through a pipeline; the inlet end and the outlet end of the A glue pump are connected to the inner cavity of the A glue barrel and the inner cavity of the glue injection gun head through a pipeline, and the inlet end and the outlet end of the B glue pump are connected to the inner cavity of the B glue barrel and the inner cavity of the glue injection gun head through a pipeline; the up and down driving device can be used to drive the glue injection gun head to move up and down; The B glue barrels are respectively provided with heating temperature control devices; during the heating process, the A glue barrel and the B glue barrel are evacuated by the first vacuum pump to remove the bubbles of the polyurethane material in the A glue barrel and the B glue barrel; each of the mold mechanisms includes a lower mold installed on the lower machine, an upper mold hinged to one side of the lower mold and provided with a glue injection port on the top, a flip driving device installed on the lower machine and used to drive the upper mold to flip up and down, a heating temperature control device installed on the lower mold, and a second vacuum pump installed on the lower machine and connected to the mold cavity of the lower mold through a pipeline; the left and right driving devices and the upper and lower driving devices can be used to drive the glue injection gun head to move accordingly, so that glue can be injected in turn in each of the mold mechanisms with the workpiece placed therein, and the heating of the mold mechanism and the second vacuum pump are used to evacuate the mold cavity between the upper mold and the lower mold in each of the mold mechanisms, so that the automatic production operation of more than two soles per round can be realized under the operation of one person.
[0010] It also includes the following technical solutions:
[0011] Further, the left-right driving device includes a left-right driving motor installed on the upper computer, a rotating rod rotatably installed on the upper computer and transmission-connected to the left-right driving motor, two driving wheels respectively installed on the rotating rod, two passive wheels installed at the bottom of the upper computer, two synchronous belts correspondingly connecting the two driving wheels and the two passive wheels, two gears respectively coaxially connected to the two passive wheels and capable of rolling in the left-right direction on the lower computer, and four rollers distributed at the four corners of the bottom of the upper computer and capable of rolling in the left-right direction on the lower computer. The above arrangement enables the left-right driving device to conveniently drive the upper computer to move left-right on the lower computer, and synchronously drive the glue injection gun head to move left-right.
[0012] Furthermore, two racks extending in the left-right direction are arranged on the top of the lower machine; each gear is correspondingly meshed with one rack; two limit grooves extending in the left-right direction are also arranged on the top of the lower machine; the four rollers are respectively and correspondingly clamped in the two limit grooves. The above arrangement can be used to improve the moving stability of the upper machine.
[0013] Furthermore, the up-down driving device includes an up-down driving cylinder installed on the upper computer; a moving seat is installed on the outer shell of the glue injection gun head, and the moving seat is connected to the output shaft of the up-down driving cylinder. The above arrangement can ensure the stability of the upper computer when it moves.
[0014] Furthermore, a sliding track is respectively arranged between the two sides of the movable seat and the upper computer, so as to ensure the stability of the movable seat and the glue injection gun head when they move up and down.
[0015] Furthermore, the first stirring motor, the second stirring motor and the third stirring motor are installed on the top of the A glue barrel, the B glue barrel and the glue injection gun head respectively; the output shaft of the first stirring motor is installed with a stirring rod for inserting into the inner cavity of the A glue barrel; the output shaft of the second stirring motor is installed with a stirring rod for inserting into the inner cavity of the B glue barrel; the output shaft of the third stirring motor is installed with a stirring rod for inserting into the inner cavity of the glue injection gun head. Through the above arrangement, the first stirring motor, the second stirring motor and the third stirring motor can be used respectively with their respective stirring rods to stir and mix the materials in the A glue barrel, the B glue barrel and the glue injection gun head accordingly.
[0016] Furthermore, two A glue barrels and two B glue barrels are provided respectively; the A glue pump is connected to the two A glue barrels through pipelines respectively; the B glue pump is connected to the two B glue barrels through pipelines respectively. By providing two A glue barrels and two B glue barrels, the two A glue barrels and the two B glue barrels can be used in turn.
[0017] Furthermore, a flip frame is installed on the top of the upper mold of each mold mechanism, and the outer end of the flip frame extends outward from the side of the upper mold; the flip driving device includes a flip driving cylinder fixed on the lower machine, and the output shaft of the flip driving cylinder is hinged to the outer end of the flip frame. Through the above arrangement, when the flip driving cylinder drives the flip frame to flip, the upper mold can be flipped synchronously, that is, the mold opening and closing operations can be realized.
[0018] Furthermore, a cleaning mechanism is also included; the cleaning mechanism includes a material receiving bucket located at one side of the glue injection gun head and installed on the upper computer so as to be movable forward and backward, a material receiving bucket driving cylinder installed on the upper computer and used to drive the material receiving bucket to move forward and backward, a cleaning agent bucket installed on the upper computer, and a cleaning pump respectively connected to the cleaning agent bucket and the glue injection gun head through pipelines; the cleaning agent in the cleaning agent bucket can be transported to the glue injection gun head by the cleaning pump to achieve cleaning, and after the material receiving bucket is driven by the material receiving bucket driving cylinder to move toward the glue injection gun head, the material receiving bucket can be moved to the bottom of the glue injection gun head to facilitate the collection of dirty water flushed from the glue injection gun head. The above arrangement makes it convenient to clean the glue injection gun head.
[0019] Furthermore, the cleaning mechanism also includes two hollow guide bars respectively installed on the upper computer and a plurality of guide wheels; a plug hole extending along the length direction of the guide bar is provided on the bottom surface of each guide bar; the plurality of guide wheels are movably distributed in the two guide bars; the top two sides of the material receiving bucket are respectively inserted in the two plug holes and respectively connected to the plurality of guide wheels. The above arrangement can ensure the stability of the material receiving bucket when it moves.
[0020] The beneficial effects of the utility model are:
[0021] (I) The utility model can be used for the automatic production of polyurethane soles, which are coated with textile fabrics with inkjet patterns. Specifically, at least two mold mechanisms arranged in sequence are arranged on the lower machine, so that the glue injection gun head can inject glue in each mold mechanism in sequence from the first mold mechanism where the textile fabric to be processed is placed under the drive of the left and right drive devices and the upper and lower drive devices, and so on; then, when the glue injection gun head automatically injects glue in the subsequent mold mechanisms, the textile fabric in the first mold mechanism has been shaped with the polyurethane material, and then the new uncast textile fabric can be taken out and replaced to wait for subsequent casting, and then the shaped textile fabric in the second mold mechanism is taken out and replaced with the new uncast textile fabric, and so on. In this way, through the continuous glue injection of the glue injection gun head and the subsequent staff taking out the shaped textile fabrics in sequence and replacing the uncast textile fabrics, continuous automatic production can be achieved under the operation of one person, and at least two or more soles can be produced in each round of work, thereby greatly improving production efficiency.
[0022] (ii) Each mold mechanism of the utility model is provided with a heating temperature control device so as to keep the mold warm, and the second vacuum pump can form a negative pressure in the mold cavity to ensure that the polyurethane material can penetrate the textile fabric after injection, so as to form a surrounding covering effect on the textile fabric, and the vacuum design can prevent bubbles from forming in the polyurethane during the pouring process.
[0023] (III) The utility model arranges the left and right drive devices on the upper computer, which can well hide the left and right drive devices so that they do not occupy too much volume, thereby reducing the occupied area of the vacuum casting polyurethane sole automatic production equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of the utility model Figure 1 ;
[0025] Figure 2 This is a schematic diagram of the overall structure of the utility model Figure 2 ;
[0026] Figure 3 This is a schematic diagram of the overall structure of the utility model Figure 3 ;
[0027] Figure 4 It is a partial structure diagram of the utility model. Figure 1 ;
[0028] Figure 5 It is a partial structure diagram of the utility model. Figure 2 ;
[0029] Figure 6It is a partial structure diagram of the utility model. Figure 3 ;
[0030] Figure 7 It is a partial structure diagram of the utility model. Figure 4 ;
[0031] Figure 8 It is a partial structure diagram of the utility model. Figure 5 .
[0032] Reference numerals
[0033] 1. Lower computer; 2. Upper computer; 3. Left and right driving device; 31. Left and right driving motors; 32. Rotating rod; 33. Driving wheel; 34. Passive wheel; 35. Gear; 36. Roller; 37. Limiting groove; 38. Rack; 4. Pouring mechanism; 41. Glue barrel A; 42. Glue barrel B; 43. Glue pump A; 44. Glue pump B; 45. First vacuum pump; 46. Glue injection gun head; 47. Up and down driving cylinder; 48. Moving seat; 49. Sliding track; 5. Mould mechanism; 51. Lower mould; 52. Upper mould; 53. Second vacuum pump; 54. Turning frame; 55. Turning drive cylinder; 56. Glue injection port; 6. First stirring motor; 7. Second stirring motor; 8. Third stirring motor; 9. Cleaning mechanism; 91. Material receiving barrel; 92. Material receiving barrel drive cylinder; 93. Cleaning agent barrel; 94. Cleaning pump; 95. Guide strip; 96. Guide wheel; 97. Socket. DETAILED DESCRIPTION
[0034] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments. The following description is only exemplary and does not limit the protection scope of the utility model.
[0035] like Figure 1-Figure 8As shown, a vacuum casting polyurethane sole automatic production equipment includes a lower computer 1, an upper computer 2 installed on the lower computer 1 so as to be movable left and right, a left and right driving device 3 for driving the upper computer 2 to move left and right, a casting mechanism 4 installed on the upper computer 2, and at least two mold mechanisms 5 installed on the lower computer 1 and used to cooperate with the casting mechanism 4; each mold mechanism 5 is evenly distributed along the left and right directions; the casting mechanism 4 includes an A glue barrel 41, a B glue barrel 42, an A glue pump 43, a B glue pump 44, a first vacuum pump 45, a glue injection gun head 46 and an upper and lower driving device respectively installed on the upper computer 2; the first vacuum pump 45 are connected to the inner cavities of A glue barrel 41 and B glue barrel 42 from the top of A glue barrel 41 and B glue barrel 42 through pipelines; the inlet end and outlet end of A glue pump 43 are connected to the inner cavity of A glue barrel 41 and the inner cavity of glue injection gun head 46 through pipelines, and the inlet end and outlet end of B glue pump 44 are connected to the inner cavity of B glue barrel 42 and the inner cavity of glue injection gun head 46 through pipelines; the up and down driving device can be used to drive the glue injection gun head 46 to move up and down; heating temperature control devices are respectively provided on A glue barrel 41 and B glue barrel 42; during the heating process, the first vacuum pump 45 is used to evacuate the inside of A glue barrel 41 and B glue barrel 42, and the A glue barrel can be removed. 41 and the bubbles of polyurethane material in the B glue barrel 42; each mold mechanism 5 includes a lower mold 51 installed on the lower machine 1, an upper mold 52 with one side hinged to the side of the lower mold 51 and a glue injection port 56 on the top, a flip driving device installed on the lower machine 1 and used to drive the upper mold 52 to flip up and down, a heating temperature control device installed on the lower mold 51, and a second vacuum pump 53 installed on the lower machine 1 and connected to the mold cavity of the lower mold 51 through a pipeline; after the heating temperature control device is arranged on the lower mold 51, the temperature of the mold can be kept at 75°C to achieve heat preservation, wherein the heating temperature on the mold 51 The degree control device is a pad and a heating plate installed in sequence at the bottom of the lower mold 51. In addition, the second vacuum pump 53 is connected to the bottom surface of the mold cavity of the lower mold 51 through a pipeline; the left and right driving devices 3 and the upper and lower driving devices can be used to drive the displacement of the glue injection gun head 46 in the corresponding direction, so that glue can be injected in turn in each mold mechanism 5 where the workpiece is placed. With the heating of the mold mechanism 5 and the second vacuum pump 53 to evacuate the mold cavity between the upper mold 52 and the lower mold 51 in each mold mechanism 5, it can be prevented from bubbles easily appearing in the cast product, and thus the automated production operation of more than two soles per round can be realized under the operation of one person.
[0036] Therefore, the utility model can be used for the automated production of polyurethane soles, which are coated with textile fabrics with inkjet patterns. Specifically, at least two mold mechanisms 5 arranged in sequence are arranged on the lower machine 1, so that the glue injection gun head 46 can be driven by the left and right drive devices 3 and the upper and lower drive devices to inject glue in each mold mechanism 5 in sequence from the first mold mechanism 5 where the textile fabric to be processed is placed, and so on; each mold mechanism 5 is provided with a heating temperature control device, so that the temperature of the mold can be maintained at 75°C, and the polyurethane material can be fixed at this temperature. The second vacuum pump 53 can form a negative pressure in the mold cavity to ensure that the polyurethane material can penetrate the textile fabric after glue injection, that is, a good surrounding covering effect can be formed on the textile fabric, and the vacuum design can make it difficult for bubbles to appear in the polyurethane during the pouring process. Then, when the glue injection gun head 46 automatically injects glue in the subsequent mold mechanism 5, the textile fabric in the first mold mechanism 5 has been shaped with the polyurethane material, and then the new uncast textile fabric can be taken out and replaced for subsequent casting, and then the shaped textile fabric in the second mold mechanism 5 is taken out and replaced with the new uncast textile fabric, and so on. In this way, through the continuous glue injection of the glue injection gun head 46 and the subsequent staff taking out the shaped textile fabric and replacing the uncast textile fabric in turn, continuous automatic production can be achieved under the operation of one person, and at least two soles can be produced in each round of work, which greatly improves the production efficiency.
[0037] In this embodiment, as for the number of the mold mechanisms 5 , five mold mechanisms 5 arranged in sequence from front to back may be selected. For the convenience of display, only two mold mechanisms 5 are shown in the drawings.
[0038] like Figure 4As shown, in this embodiment, the left and right driving device 3 includes a left and right driving motor 31 installed on the upper computer 2, a rotating rod 32 rotatably installed on the upper computer 2 and transmission-connected to the left and right driving motor 31, two driving wheels 33 respectively installed on the rotating rod 32, two passive wheels 34 installed at the bottom of the upper computer 2, two synchronous belts (not shown in the figure) correspondingly connecting the two driving wheels 33 and the two passive wheels 34, two gears 35 respectively coaxially connected to the two passive wheels 34 and capable of rolling in the left and right directions on the lower computer 1, and four rollers 36 distributed at the four corners of the bottom of the upper computer 2 and capable of rolling in the left and right directions on the lower computer 1. When in use, first, the left and right driving motors 31 are used to drive the rotating rod 32 to rotate and synchronously drive the driving wheel 33 to rotate, and when the driving wheel 33 rotates, the driven wheel 34 and the gear 35 are driven to rotate synchronously through the synchronous belt, so that the gear 35 can be used to drive the host computer 2 to move in the left and right directions, that is, the glue injection gun head 46 can be driven to move left and right, and the four rollers 36 can be used to help stabilize the host computer 2, increase the stability of the host computer 2 when moving, that is, increase the stability of the glue injection gun head 46 when moving. Therefore, after the above arrangement, the left and right driving devices 3 can be conveniently driven by the host computer 2 to move left and right on the lower computer 1, and synchronously drive the glue injection gun head 46 to move left and right. In addition, since the left and right driving devices 3 are arranged on the host computer 2, but not on the lower computer 1, the left and right driving devices 3 can be well hidden and arranged so that they do not occupy too much volume, so as to reduce the occupied area of the vacuum casting polyurethane sole automatic production equipment.
[0039] like Figure 4 As shown, in this embodiment, two racks 38 extending in the left-right direction are provided on the top of the lower machine 1; each gear 35 meshes with a rack 38 correspondingly; two limit grooves 37 extending in the left-right direction are also provided on the top of the lower machine 1; four rollers 36 are respectively and correspondingly clamped in the two limit grooves 37. After the two racks 38 are provided, the gear 35 can rotate along the rack 38 during the rotation process, which can greatly improve the stability of the gear 35, and then ensure the stability of the upper machine 2 when moving. Similarly, the function of the limit groove 37 is also to limit the roller 36 to prevent it from deviating from the preset route, so as to ensure the stability of the upper machine 2 when moving.
[0040] like Figure 5-Figure 8 As shown, in this embodiment, the up-down driving device includes an up-down driving cylinder 47 installed on the upper computer 2; a moving seat 48 is installed on the outer shell of the glue injection gun head 46, and the moving seat 48 is connected to the output shaft of the up-down driving cylinder 47. Therefore, when the moving seat 48 is driven up and down by the up-down driving cylinder 47, the glue injection gun head 46 can be driven to move up and down synchronously.
[0041] Preferably, a sliding track 49 is provided between the two sides of the movable seat 48 and the upper computer 2, so as to ensure the stability of the movable seat 48 and the glue injection gun head 46 when they move up and down.
[0042] like Figure 1-Figure 3 As shown, the first stirring motor 6, the second stirring motor 7 and the third stirring motor 8 are respectively installed on the top of the A glue barrel 41, the B glue barrel 42 and the glue injection gun head 46; a stirring rod for inserting into the inner cavity of the A glue barrel 41 is installed on the output shaft of the first stirring motor 6; a stirring rod for inserting into the inner cavity of the B glue barrel 42 is installed on the output shaft of the second stirring motor 7; and a stirring rod for inserting into the inner cavity of the glue injection gun head 46 is installed on the output shaft of the third stirring motor 8. Specifically, the third stirring motor 8 is installed on the moving seat 48. Through the above arrangement, the materials in the A glue barrel 41, the B glue barrel 42 and the glue injection gun head 46 can be stirred and mixed respectively by using the first stirring motor 6, the second stirring motor 7 and the third stirring motor 8 in combination with their respective stirring rods.
[0043] like Figure 1-Figure 3 As shown, preferably, two A glue barrels 41 and B glue barrels 42 are provided respectively; A glue pump 43 is connected to two A glue barrels 41 respectively through pipelines; B glue pump 44 is connected to two B glue barrels 42 respectively through pipelines. Of course, a control valve can be provided at the outlet position of each A glue barrel 41 and B glue barrel 42 to realize the control of the output of polyurethane material. By providing two A glue barrels 41 and two B glue barrels 42, two A glue barrels 41 and two B glue barrels 42 can be used in turn. For example, when the first A glue barrel 41 and the first B glue barrel 42 simultaneously convey polyurethane material to the glue injection gun head 46, another A glue barrel 41 and another B glue barrel 42 can be loaded by the staff. Of course, during the loading process, the heating temperature control device can be used to heat the glue barrel and the stirring motor can use the stirring rod to stir the material in the glue barrel. At the same time, the first vacuum pump 45 vacuumizes the glue barrel to remove the bubbles of the material in the glue barrel. When the materials in the first A glue barrel 41 and the first B glue barrel 42 are used up, the materials are added again and the above operation is repeated, while the stirring rods and the first vacuum pump 45 of the other A glue barrel 41 and the other B glue barrel 42 are stopped, and then the A glue pump 43 and the B glue pump 44 are used to feed the materials to the glue injection gun head 46.
[0044] like Figure 5As shown, in this embodiment, a turning frame 54 is installed on the top of the upper mold 52 of each mold mechanism 5, and the outer end of the turning frame 54 extends outward from the side of the upper mold 52; the turning drive device includes a turning drive cylinder 55 fixed on the lower machine 1, and the output shaft of the turning drive cylinder 55 is hinged to the outer end of the turning frame 54. Therefore, when the turning drive cylinder 55 drives the turning frame 54 to turn, the upper mold 53 can be turned synchronously, that is, the mold opening and closing operations can be realized.
[0045] like Figure 1 , Figure 2 , Figure 6-Figure 8 As shown, in order to facilitate the cleaning of the glue injection gun head 46, the vacuum casting polyurethane sole automated production equipment also includes a cleaning mechanism 9; the cleaning mechanism 9 includes a material receiving barrel 91 located on one side of the glue injection gun head 46 and installed on the upper computer 2 so as to be movable forward and backward, a material receiving barrel driving cylinder 92 installed on the upper computer 2 and used to drive the material receiving barrel 91 to move forward and backward, a cleaning agent barrel 93 installed on the upper computer 2, and a cleaning pump 94 respectively connected to the cleaning agent barrel 93 and the glue injection gun head 46 through pipelines. During use, after the glue injection gun head 46 is stopped, the material receiving barrel 91 is driven by the material receiving barrel driving cylinder 92 to move toward the glue injection gun head 46, so that the material receiving barrel 91 can be moved to the bottom of the glue injection gun head 46, and then the cleaning pump 94 is used to flush the cleaning agent in the cleaning agent barrel 93 into the glue injection gun head 46 for cleaning. In this way, the material receiving barrel 91 can be used to receive the dirty water flushed out of the glue injection gun head 46, thereby completing the cleaning of the glue injection gun head 46 to ensure that there is no residue in the glue injection gun head 46 to avoid affecting subsequent use.
[0046] like Figure 1 , Figure 2 , Figure 6-Figure 8 As shown, in order to facilitate the movement of the receiving barrel 91, the cleaning mechanism 9 also includes two hollow guide bars 95 respectively installed on the upper computer 2 and a plurality of guide wheels 96; a plug hole 97 extending along the length direction of the guide bar 95 is provided on the bottom surface of each guide bar 95; a plurality of guide wheels 96 are movably distributed in the two guide bars 95; the top two sides of the receiving barrel 91 are respectively inserted in the two plug holes 97 and respectively connected to the plurality of guide wheels 96. Therefore, when the receiving barrel 91 is driven, the guide wheels 96 can move in the guide bar 95 along the length direction of the guide bar 95, thereby improving the stability of the receiving barrel 91 when it moves, and reducing the resistance of the receiving barrel 91 when it moves, making it easier to be driven.
[0047] Combination Figure 1-Figure 8 , the specific use principle of the utility model is introduced below to facilitate understanding of the utility model:
[0048] First, after corresponding inks are sprayed on multiple pieces of textile fabrics (not shown in the figure), corresponding patterns can be formed on the textile fabrics; then, the staff puts the textile fabrics sprayed with ink into the mold cavity of the lower mold 51 of each mold mechanism 5 in turn, and then controls the flip driving cylinder 55 to close the upper mold 52, and the A glue pump 43 and the B glue pump 44 transport the polyurethane material in the A glue barrel 41 and the B glue barrel 42 to the glue injection gun head 46 and use the third stirring motor 8 to drive the stirring rod to mix; then, under the control of the left and right driving devices 3 and the up and down driving devices, the glue injection gun head 46 is inserted into the glue injection port 56 of the first mold mechanism 5, and then the second vacuum pump 53 is controlled, and the mold cavity between the upper mold 52 and the lower mold 51 is continuously formed with negative pressure under the vacuum of the second vacuum pump 53. When the negative pressure reaches the preset value, the glue injection gun head 46 injects glue into the mold cavity, so that the polyurethane material penetrates the textile fabric until The glue injection gun head 46 stops after the polyurethane material fills the mold cavity; then, the left and right drive devices 3 and the up and down drive devices automatically drive the glue injection gun head 46 to move to the next mold mechanism 5 on which the textile fabric sprayed with ink is placed and insert it into the corresponding glue injection port 56, and then repeat the above-mentioned vacuuming and glue injection operations, so that the glue injection gun head 46 can automatically inject glue into each mold mechanism 5 in turn; then, while the glue injection gun head 46 continues to inject glue into the rear mold mechanism 5, the polyurethane on the textile fabric in the front mold mechanism 5 after being injected with glue will gradually take shape, and then the staff can open the mold mechanisms 5 from front to back in turn, take out the textile fabric with polyurethane formed on all sides, put in the new textile fabric sprayed with ink, and then close the mold, and finally continue to perform vacuuming and glue injection operations, and the above-mentioned process is repeated continuously, so that one staff member can realize the automated production operation of multiple soles per round. Since the textile fabric after removal will clearly show the ink pattern, it only needs to be cut accordingly to form a complete polyurethane sole, and finally the sole is fixed to the corresponding position of the bottom of the shoe. Of course, when you want to clean the glue injection gun head 46 at the end, you can refer to the description above, and no further details will be given here.
[0049] The present invention is not limited to the above-mentioned embodiments. If various changes or modifications to the present invention do not depart from the spirit and scope of the present invention, and if these changes and modifications fall within the claims of the present invention and the scope of equivalent technologies, the present invention is also intended to include these changes and modifications.
Claims
1. A vacuum casting polyurethane sole automatic production equipment, characterized in that: It comprises a lower machine, an upper machine installed on the lower machine so as to be movable leftward and rightward, a leftward and rightward driving device for driving the upper machine to move leftward and rightward, a pouring mechanism installed on the upper machine, and at least two mold mechanisms installed on the lower machine and used to cooperate with the pouring mechanism; each of the mold mechanisms is evenly distributed along the leftward and rightward directions; The pouring mechanism includes an A glue barrel, a B glue barrel, an A glue pump, a B glue pump, a first vacuum pump, a glue injection gun head and an up-and-down driving device respectively installed on the upper computer; the first vacuum pump is connected to the inner cavity of the A glue barrel and the B glue barrel from the top of the A glue barrel and the B glue barrel through pipelines; the inlet end and the outlet end of the A glue pump are connected to the inner cavity of the A glue barrel and the inner cavity of the glue injection gun head through pipelines, and the inlet end and the outlet end of the B glue pump are connected to the inner cavity of the B glue barrel and the inner cavity of the glue injection gun head through pipelines; the up-and-down driving device can be used to drive the glue injection gun head to move up and down; heating temperature control devices are respectively provided on the A glue barrel and the B glue barrel; During the heating process, the first vacuum pump is used to evacuate the inside of the A plastic barrel and the B plastic barrel, thereby removing bubbles of the polyurethane material in the A plastic barrel and the B plastic barrel; Each of the mold mechanisms includes a lower mold installed on the lower machine, an upper mold with one side hinged to one side of the lower mold and a glue injection port on the top, a flip driving device installed on the lower machine and used to drive the upper mold to flip up and down, a heating temperature control device installed on the lower mold, and a second vacuum pump installed on the lower machine and connected to the mold cavity of the lower mold through a pipeline; The left and right driving devices and the up and down driving devices can be used to drive the glue injection gun heads to move accordingly, so that glue can be injected in turn in each of the mold mechanisms with the workpieces placed therein, and the mold cavity between the upper mold and the lower mold in each of the mold mechanisms can be evacuated by the heating of the mold mechanism and the second vacuum pump, thereby realizing the automated production operation of more than two soles per round under the operation of one person.
2. The vacuum casting polyurethane sole automatic production equipment according to claim 1 is characterized in that: The left and right driving device includes left and right driving motors installed on the upper computer, a rotating rod rotatably installed on the upper computer and transmission-connected to the left and right driving motors, two driving wheels respectively installed on the rotating rod, two passive wheels installed at the bottom of the upper computer, two synchronous belts correspondingly connecting the two driving wheels and the two passive wheels, two gears respectively coaxially connected to the two passive wheels and capable of rolling along the left and right directions on the lower computer, and four rollers distributed at the four corners of the bottom of the upper computer and capable of rolling along the left and right directions on the lower computer.
3. The vacuum casting polyurethane sole automatic production equipment according to claim 2 is characterized in that: Two racks extending in the left-right direction are arranged on the top of the lower machine; each gear is correspondingly meshed with one rack; two limit grooves extending in the left-right direction are also arranged on the top of the lower machine; the four rollers are respectively and correspondingly clamped in the two limit grooves.
4. The vacuum casting polyurethane sole automatic production equipment according to claim 1 is characterized in that: The up-and-down driving device comprises an up-and-down driving cylinder installed on the upper computer; a moving seat is installed on the outer shell of the glue injection gun head, and the moving seat is connected to the output shaft of the up-and-down driving cylinder.
5. The vacuum casting polyurethane sole automatic production equipment according to claim 4 is characterized in that: A sliding track is respectively arranged between the two sides of the moving seat and the upper computer.
6. The vacuum casting polyurethane sole automatic production equipment according to claim 1 is characterized in that: A first stirring motor, a second stirring motor and a third stirring motor are respectively installed on the top of the A glue barrel, the B glue barrel and the glue injection gun head; a stirring rod for inserting into the inner cavity of the A glue barrel is installed on the output shaft of the first stirring motor; a stirring rod for inserting into the inner cavity of the B glue barrel is installed on the output shaft of the second stirring motor; a stirring rod for inserting into the inner cavity of the glue injection gun head is installed on the output shaft of the third stirring motor.
7. The vacuum casting polyurethane sole automatic production equipment according to claim 1 is characterized in that: There are two A glue barrels and two B glue barrels respectively; the A glue pump is connected to the two A glue barrels through pipelines; the B glue pump is connected to the two B glue barrels through pipelines.
8. The vacuum casting polyurethane sole automatic production equipment according to claim 1 is characterized in that: A flip frame is installed on the top of the upper mold of each mold mechanism, and the outer end of the flip frame extends outward from the side of the upper mold; the flip drive device includes a flip drive cylinder fixed on the lower machine, and the output shaft of the flip drive cylinder is hinged to the outer end of the flip frame.
9. The vacuum casting polyurethane sole automatic production equipment according to claim 1 is characterized in that: It also includes a cleaning mechanism; the cleaning mechanism includes a material receiving barrel located at one side of the glue injection gun head and installed on the upper computer so as to be movable forward and backward, a material receiving barrel driving cylinder installed on the upper computer and used to drive the material receiving barrel to move forward and backward, a cleaning agent barrel installed on the upper computer, and a cleaning pump respectively connected to the cleaning agent barrel and the glue injection gun head through pipelines; the cleaning agent in the cleaning agent barrel can be transported to the glue injection gun head by the cleaning pump to achieve cleaning, and after the material receiving barrel is driven by the material receiving barrel driving cylinder to move toward the glue injection gun head, the material receiving barrel can be moved to the bottom of the glue injection gun head to facilitate the collection of dirty water flushed out of the glue injection gun head.
10. The vacuum casting polyurethane sole automatic production equipment according to claim 9 is characterized in that: The cleaning mechanism also includes two hollow guide strips respectively installed on the upper computer and a plurality of guide wheels; a socket extending along the length direction of the guide strip is provided on the bottom surface of each guide strip; the plurality of guide wheels are movably distributed in the two guide strips; the two sides of the top of the material receiving barrel are respectively inserted in the two sockets and respectively connected to the plurality of guide wheels.
Citation Information
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Manufacturing method of vacuum pouring polyurethane product
CN120735221A
