Forming die for flow guide core product of gas turbine
Through the combination of slider bending molding and limit structure, the problem of complex operation and high cost of forming molds of gas turbine guide core products is solved, and a safe and efficient forming process and cost savings are achieved.
Patent Information
- Application Number
- CN202323515870.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-22
AI Technical Summary
The molding molds of existing gas turbine diversion core products are complex in operation, and there are problems such as safety hazards, unstable quality, high cost and long development cycle.
Use the upper fixing plate, lower fixing plate, upper mounting plate, top plate, upper template, lower mounting plate, bottom plate, first guide column, lower template, lock block, slider, lower mold core, stop block and spring , through the slider bending molding method, the process is reduced, and the limit groove and limit block, the cylinder and the top rod, the connecting rod and the nut, and the second guide column are provided to improve stability and efficiency.
A safe and efficient forming process is achieved, which reduces operator safety risks, reduces mold costs and processing costs, and shortens project construction period.
Smart Images

Figure CN222153467U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas turbine guide core processing, in particular to a gas turbine guide core product forming die. Background Art
[0002] The hollow static blade of a gas turbine is a blade that can accelerate the expansion of high-temperature combustion gas therein and convert the internal energy of the combustion gas into kinetic energy. Since the conditions in which the hollow static blade of the turbine is located are very harsh, mainly surrounded by high-temperature combustion gas with a large temperature difference, the guide core is installed in the hollow cavity of the hollow static blade of the turbine. Its function is to guide the flow direction of the compressed air in the hollow static blade of the turbine when the hollow static blade of the turbine is working, increase the residence time of the compressed air in the hollow static blade of the turbine to cool the hollow static blade of the turbine and prevent the burning of the hollow static blade of the turbine. Therefore, when the guide core performs cooling work in the hollow static blade of the turbine, it needs to meet the gas flow test requirements to achieve the cooling effect, so there are strict requirements on the external dimensions and profile deviation of the guide core.
[0003] The conventional practice is to make products through three forming molds, the first one is preliminary bending, the second one is bending and forming, and the third one is shaping. At present, the back-patting operation is mainly manual. There are mainly the following problems: 1. There are many processes, which may cause safety hazards during stamping; 2. The quality is unstable. Multiple moldings are carried out through different positioning methods, which may easily cause inaccurate positioning; 3. There are many processes, many molds are used, and the cost is high; 4. The project development cycle is long. Utility Model Content
[0004] The utility model aims to provide a gas turbine guide core product molding die, which has the advantages of safety and high efficiency, and solves the problems of safety hazards and low efficiency of existing gas turbine guide core product molding dies.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas turbine guide core product forming mold, comprising an upper fixed plate and a lower fixed plate, an upper mounting plate is arranged at the bottom of the upper fixed plate, a top plate is fixedly connected to the bottom of the upper mounting plate, an upper template is arranged at the bottom of the top plate, a lower mounting plate is arranged at the top of the lower fixed plate, a bottom plate is fixedly connected to the top of the lower mounting plate, first guide columns are fixedly connected to both sides of the top of the bottom plate, a lower template is sleeved on the surface of the first guide column, a locking block is arranged between the two lower templates, a sliding block is arranged between the two locking blocks, a lower mold core is arranged between the two sliding blocks, a stop block is arranged on the surface of the first guide column and located at the top of the lower template, and a spring is fixedly connected between the top of the bottom plate and the bottom of the sliding block.
[0006] Preferably, limiting grooves are provided on opposite sides of the upper fixing plate and the lower fixing plate, limiting blocks are fixedly connected to opposite sides of the upper mounting plate and the lower mounting plate, and one side of the limiting block is slidably connected to the inner wall of the limiting groove.
[0007] Preferably, a cylinder is fixedly connected to the bottom of the lower fixed plate, an output end of the cylinder passes through the top of the lower fixed plate and is fixedly connected to a push rod, and the top of the push rod passes through the top of the lower template.
[0008] Preferably, the four corners of the bottom of the upper fixing plate are fixedly connected with connecting rods, one end of the connecting rod away from the upper fixing plate passes through the bottom of the lower fixing plate, and the bottom of the connecting rod surface is threadedly connected with a nut.
[0009] Preferably, second guide pillars are fixedly connected to both sides of the top of the upper template, and the surfaces of the second guide pillars extend through to the top of the upper mounting plate.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] 1. The utility model adopts the slider bending forming method and one-step forming process through the coordinated use of an upper fixed plate, a lower fixed plate, an upper mounting plate, a top plate, an upper template, a lower mounting plate, a bottom plate, a first guide column, a lower template, a locking block, a slider, a lower mold core, a stopper and a spring, thereby reducing safety hazards to operators, improving products, saving mold costs and later processing costs, and shortening project construction period.
[0012] 2. The utility model can conveniently limit the upper mounting plate and the lower mounting plate by setting the limit groove and the limit block to improve their stability. By setting the cylinder and the push rod, the product can be conveniently lifted. By setting the connecting rod and the nut, the upper fixing plate and the lower fixing plate can be conveniently limited. By setting the second guide column, the upper template can be limited. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the first stereogram of the structure of the utility model;
[0014] Figure 2 This is the second stereoscopic view of the structure of the utility model;
[0015] Figure 3 It is a front view schematic diagram of the structure of the utility model.
[0016] In the figure: 1. upper fixing plate; 2. lower fixing plate; 3. upper mounting plate; 4. top plate; 5. upper template; 6. lower mounting plate; 7. bottom plate; 8. first guide column; 9. lower template; 10. locking block; 11. slider; 12. lower mold core; 13. stopper; 14. spring; 15. limit groove; 16. limit block; 17. cylinder; 18. ejector rod; 19. connecting rod; 20. second guide column. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3 The gas turbine guide core product forming mold comprises an upper fixing plate 1 and a lower fixing plate 2, an upper mounting plate 3 is arranged at the bottom of the upper fixing plate 1, a top plate 4 is fixedly connected to the bottom of the upper mounting plate 3, an upper template 5 is arranged at the bottom of the top plate 4, a lower mounting plate 6 is arranged at the top of the lower fixing plate 2, a bottom plate 7 is fixedly connected to the top of the lower mounting plate 6, first guide columns 8 are fixedly connected to both sides of the top of the bottom plate 7, a lower template 9 is sleeved on the surface of the first guide column 8, a locking block 10 is arranged between the two lower templates 9, a slider 11 is arranged between the two locking blocks 10, and a A lower mold core 12 is provided, a stopper 13 is provided on the surface of the first guide column 8 and at the top of the lower mold plate 9, a spring 14 is fixedly connected between the top of the bottom plate 7 and the bottom of the slider 11, a limiting groove 15 is provided on the opposite side of the upper fixing plate 1 and the lower fixing plate 2, a limiting block 16 is fixedly connected to the opposite side of the upper mounting plate 3 and the lower mounting plate 6, one side of the limiting block 16 is slidably connected to the inner wall of the limiting groove 15, a cylinder 17 is fixedly connected to the bottom of the lower fixing plate 2, the output end of the cylinder 17 passes through the top of the lower fixing plate 2 and is fixedly connected to a push rod 18, and the top of the push rod 18 The top of the lower template 9 is penetrated, and the four corners of the bottom of the upper fixed plate 1 are fixedly connected with connecting rods 19. The end of the connecting rod 19 away from the upper fixed plate 1 penetrates the bottom of the lower fixed plate 2. The bottom of the surface of the connecting rod 19 is threadedly connected with a nut. The two sides of the top of the upper template 5 are fixedly connected with second guide pillars 20. The surface of the second guide pillars 20 penetrates to the top of the upper mounting plate 3. By setting the limiting groove 15 and the limiting block 16, the upper mounting plate 3 and the lower mounting plate 6 can be conveniently limited to improve their stability. By setting the cylinder 17 and the push rod 18, the product can be easily lifted. The connecting rod 19 and the nut can conveniently limit the upper fixed plate 1 and the lower fixed plate 2. By setting the second guide column 20, the upper template 5 can be limited. Through the coordinated use of the upper fixed plate 1, the lower fixed plate 2, the upper mounting plate 3, the top plate 4, the upper template 5, the lower mounting plate 6, the bottom plate 7, the first guide column 8, the lower template 9, the locking block 10, the slider 11, the lower mold core 12, the stopper 13 and the spring 14, the slider 11 is bent and formed, and a one-step forming process is adopted to reduce the safety hazards of the operator, improve the product, save mold costs and later processing costs, and shorten the project construction period.
[0019] When in use, fix the upper template 5 on the punching machine, and fix the lower template 9 on the lower mold of the punching machine. The upper template 5 moves downward to pass through the lower mold core 12 to cooperate with the inner core size of the molded product. The upper template 5 moves downward to press the product molding material to the lower template 9, mainly molding the outer part of the product. Install the slider 11 on the lower template 9, and the locking block 10 makes the slider 11 move inward through the inclined surface in contact with the slider 11, mainly molding the top part of the product. Since a spring 14 is provided, the spring 14 resets the slider 11 after molding, and finally the product is ejected by the ejector rod 18.
[0020] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A gas turbine guide core product forming die, comprising an upper fixing plate (1) and a lower fixing plate (2), characterized in that: An upper mounting plate (3) is provided at the bottom of the upper fixed plate (1), a top plate (4) is fixedly connected to the bottom of the upper mounting plate (3), an upper mold plate (5) is provided at the bottom of the top plate (4), a lower mounting plate (6) is provided at the top of the lower fixed plate (2), a bottom plate (7) is fixedly connected to the top of the lower mounting plate (6), first guide columns (8) are fixedly connected to both sides of the top of the bottom plate (7), a lower mold plate (9) is sleeved on the surface of the first guide column (8), a locking block (10) is provided between the two lower mold plates (9), a sliding block (11) is provided between the two locking blocks (10), a lower mold core (12) is provided between the two sliding blocks (11), a stopper (13) is provided on the surface of the first guide column (8) and located at the top of the lower mold plate (9), and a spring (14) is fixedly connected between the top of the bottom plate (7) and the bottom of the sliding block (11).
2. The gas turbine guide core product forming mold according to claim 1, characterized in that: The upper fixing plate (1) and the lower fixing plate (2) are each provided with a limiting groove (15) on one side opposite to the other, and the upper mounting plate (3) and the lower mounting plate (6) are each fixedly connected with a limiting block (16) on one side opposite to the other, and one side of the limiting block (16) is slidably connected with the inner wall of the limiting groove (15).
3. The gas turbine guide core product forming mold according to claim 1, characterized in that: The bottom of the lower fixed plate (2) is fixedly connected to a cylinder (17), the output end of the cylinder (17) passes through the top of the lower fixed plate (2) and is fixedly connected to a push rod (18), and the top of the push rod (18) passes through the top of the lower template (9).
4. The gas turbine guide core product forming mold according to claim 1, characterized in that: The four corners of the bottom of the upper fixed plate (1) are fixedly connected with connecting rods (19), one end of the connecting rod (19) away from the upper fixed plate (1) penetrates to the bottom of the lower fixed plate (2), and the bottom of the surface of the connecting rod (19) is threadedly connected with a nut.
5. The gas turbine guide core product forming mold according to claim 1, characterized in that: Second guide pillars (20) are fixedly connected to both sides of the top of the upper template (5), and the surface of the second guide pillars (20) penetrates to the top of the upper mounting plate (3).
