Casting riser structure
By designing a casting riser structure filled with liquid metal storage structure and heating layer in the casting riser, the problem of lack of insulation of hot and cold temperature transfer function in the prior art is solved, and a more efficient insulation effect is achieved to prevent liquid metal from cooling down. Too fast, the casting quality is improved.
Patent Information
- Application Number
- CN202420598788.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The insulation layer of the existing casting riser lacks the function of isolating the temperature transfer function of hot and cold, resulting in poor insulation effect, which can easily lead to the liquid metal cooling too quickly during the casting process, affecting the casting effect.
A cast riser structure including a first outer half circle wall and a second outer half circle wall is designed, and a liquid metal storage structure and a thermal insulation layer are filled between the two, and an inner ring and an outer ring heating layer are embedded in the thermal insulation layer. , and store molten metal through the space formed by the V-shaped liquid storage wall and the closed connection wall, extending the cooling time of the liquid metal and improving the insulation efficiency.
Through the isolation temperature transfer, the cooling time of liquid metal is extended, the insulation efficiency during casting is improved, and the occurrence of poor casting effect is prevented.
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Figure CN222153850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of risers, in particular to a casting riser structure. Background Art
[0002] A casting riser refers to a supplementary part added on the top or side of a casting in order to avoid defects in the casting during the casting process. The main function of a casting riser is to prevent defects such as shrinkage cavities, shrinkage porosity, and depressions in the casting, and to compensate for the shrinkage of the casting during the solidification process so that the casting can obtain a complete shape and internal structure. A casting riser for workpiece casting with publication number CN219335876U discloses a gate, a riser, and a plug strip, wherein the gate comprises two gate bodies, and the riser comprises two riser bodies, and both ends of the top of the gate body and the riser body are provided with a clamping groove, and a clamping block is fixedly installed on one side of the clamping groove at both ends of the top of the gate body and the riser body, and the bottom of the clamping block is clamped and connected with the corresponding clamping groove, and the plug strip comprises two plug strip bodies, and connecting strips are fixedly installed on both sides of the top of the plug strip body, and the plug strip comprises two plug strip bodies. One end of the connecting strip is connected with the corresponding two clamping blocks by clamping; the clamping groove is provided to facilitate the clamping of the bottom of the clamping block, so that the connecting strip can clamp the clamping block, thereby facilitating the fixed connection of the two gate bodies and the two riser bodies, which can be used repeatedly, has good thermal insulation performance, and has high practical value; however, in the patent document, the wall surface in contact with the metal liquid in the riser is only insulated by the thermal insulation layer, and the thermal insulation layer does not have the function of isolating the transfer of cold and hot temperatures. The thermal insulation layer is directly in contact with the outside, which easily leads to poor thermal insulation effect of the thermal insulation layer;
[0003] There may already be technical means to solve the above problems in the prior art, but this case intends to provide an alternative or replacement technical solution. Utility Model Content
[0004] In order to solve the problems raised in the background technology, the utility model is implemented by the following technical solutions: a casting riser structure, comprising a first outer semicircle wall and a second outer semicircle wall, the first outer semicircle wall is provided with a mounting groove, the second outer semicircle wall is provided with a plug-in strip, the first outer semicircle wall is movably attached to the second outer semicircle wall, and the plug-in strip is movably plugged into the mounting groove;
[0005] The first outer half wall and the second outer half wall are both installed with a molten metal containing structure, and the first outer half wall, the second outer half wall and the molten metal containing structure are both filled with an insulation layer, and the molten metal containing structure includes a vertical connecting wall, a horizontal connecting wall is installed at one end of the vertical connecting wall, a V-shaped liquid storage wall is installed at one end of the horizontal connecting wall, and a closed connecting wall is installed at one end of the V-shaped liquid storage wall.
[0006] Preferably, an inner circle heating layer is embedded inside the thermal insulation layer and close to one side of the vertically connected wall.
[0007] Preferably, an outer ring heating layer is embedded inside the thermal insulation layer and close to the closed connecting wall.
[0008] Preferably, a connecting cover is movably mounted on the outer wall surface of the first outer semi-circle wall and the second outer semi-circle wall.
[0009] Preferably, a filling column is installed on the connection cover, and the filling column is movably fitted to the vertical connection wall.
[0010] Preferably, the connecting cover is connected to the first outer semicircle wall and the second outer semicircle wall by threads.
[0011] Beneficial Effects
[0012] The utility model provides a casting riser structure, which has the following beneficial effects compared with the prior art: liquid metal in a molten state is stored in a space formed by two vertical connecting walls, two V-shaped liquid storage walls and two closed connecting walls, the thermal insulation layer plays a role of thermal insulation, the V-shaped liquid storage wall is equivalent to extending into the thermal insulation layer, and the temperature of the liquid metal in a molten state makes the thermal insulation layers attached on both sides of the V-shaped liquid storage wall have a higher temperature, and this temperature is then transferred to the vertical connecting wall, and at the same time, the liquid metal in the molten state in the V-shaped liquid storage wall also plays a role of isolating the temperature transfer between the vertical connecting wall and the first outer semi-circle wall and the second outer semi-circle wall, prolonging the cooling time of the liquid metal in the molten state in the vertical connecting wall, improving the thermal insulation efficiency, and preventing the liquid metal in a molten state from cooling too fast at the riser during the casting process, resulting in a poor casting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a partial three-dimensional structural schematic diagram of a casting riser structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the main cross-sectional structure of a casting riser structure of the utility model.
[0015] Figure 3 The utility model is a casting riser structure Figure 2 Schematic diagram of the cross-sectional structure viewed from above at AA in the middle.
[0016] In the figure: 1. first outer semicircle wall, 2. second outer semicircle wall, 3. mounting groove, 4. plug-in strip, 5. insulation layer, 6. vertical connecting wall, 7. horizontal connecting wall, 8. V-shaped liquid storage wall, 9. closed connecting wall, 10. inner circle heating layer, 11. outer circle heating layer, 12. connecting cover, 13. filling column. DETAILED DESCRIPTION
[0017] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0018] Embodiment: Through the personnel in this field, all the electrical components in this case are connected to their adapted power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle. The electrical connection between the electrical components is completed in the working sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control. Please refer to Figure 1-3 When in use, the plug-in strip 4 is inserted into the installation groove 3, so that the first outer semicircle wall 1 and the second outer semicircle wall 2 are buckled together. When making a sand casting mold, the buckled first outer semicircle wall 1 and the second outer semicircle wall 2 are buried in the specified position, the casting sand is compacted, and the molten liquid metal is injected into the casting cavity through the pouring port. The liquid metal flows into the space formed by the two vertical connecting walls 6, and then flows into the space formed by the two V-shaped liquid storage walls 8 through the two horizontal connecting walls 7, and finally fills the space formed by the two closed connecting walls 9. Metal is supplied when the workpiece is cast to prevent shrinkage cavities and shrinkage. The thermal insulation layer 5 plays a role in thermal insulation. The V-shaped liquid storage wall 8 is equivalent to extending into the insulation layer 5. The temperature of the molten liquid metal makes the insulation layer 5 attached to both sides of the V-shaped liquid storage wall 8 have a higher temperature, and this temperature is then transferred to the vertical connecting wall 6. At the same time, the molten liquid metal in the V-shaped liquid storage wall 8 also plays a role in isolating the temperature transfer between the vertical connecting wall 6 and the first outer semi-circle wall 1 and the second outer semi-circle wall 2, extending the cooling time of the molten liquid metal in the vertical connecting wall 6, improving the insulation efficiency, and preventing the molten liquid metal from cooling too fast at the riser during the casting process, resulting in poor casting effect.
[0019] As a preference, further, an inner ring heating layer 10 is embedded inside the thermal insulation layer 5 and close to the vertical connecting wall 6, and an outer ring heating layer 11 is embedded inside the thermal insulation layer 5 and close to the closed connecting wall 9, for heating the overall temperature of the device;
[0020] As a preferred embodiment, further, a connecting cover 12 is movably mounted on the outer wall surface of the first outer semicircular wall 1 and the second outer semicircular wall 2, a filling column 13 is installed on the connecting cover 12, the filling column 13 is movably fitted to the vertical connecting wall 6, and the connecting cover 12 is threadedly connected to the first outer semicircular wall 1 and the second outer semicircular wall 2;
[0021] After the first outer semi-circle wall 1 and the second outer semi-circle wall 2 are buckled together, the filling column 13 is aligned with the vertical connecting wall 6, and the connecting cover 12 is rotated on the outer wall surfaces of the first outer semi-circle wall 1 and the second outer semi-circle wall 2 to fix the first outer semi-circle wall 1 and the second outer semi-circle wall 2 in connection. After the first outer semi-circle wall 1 and the second outer semi-circle wall 2 are buried in designated positions, the connecting cover 12 is unscrewed from the first outer semi-circle wall 1 and the second outer semi-circle wall 2. After the casting work is completed, the first outer semi-circle wall 1 and the second outer semi-circle wall 2 are removed for reuse.
[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting riser structure, comprising a first outer half wall (1) and a second outer half wall (2), characterized in that: The first outer semicircle wall (1) is provided with a mounting groove (3), and the second outer semicircle wall (2) is provided with an insertion strip (4); the first outer semicircle wall (1) is movably attached to the second outer semicircle wall (2), and the insertion strip (4) is movably inserted into the mounting groove (3); The first outer semicircle wall (1) and the second outer semicircle wall (2) are both provided with a molten metal containing structure, and a heat-insulating layer (5) is filled between the first outer semicircle wall (1) and the second outer semicircle wall (2) and the molten metal containing structure, and the molten metal containing structure comprises a vertical connecting wall (6), a horizontal connecting wall (7) is provided at one end of the vertical connecting wall (6), a V-shaped liquid storage wall (8) is provided at one end of the horizontal connecting wall (7), and a closed connecting wall (9) is provided at one end of the V-shaped liquid storage wall (8).
2. A casting riser structure according to claim 1, characterized in that: An inner ring heating layer (10) is embedded inside the thermal insulation layer (5) and close to the side of the vertically connected wall (6).
3. A casting riser structure according to claim 1, characterized in that: An outer ring heating layer (11) is embedded inside the thermal insulation layer (5) and on a side close to the closed connecting wall (9).
4. A casting riser structure according to claim 1, characterized in that: A connecting cover (12) is movably mounted on the outer wall surfaces of the first outer semicircle wall (1) and the second outer semicircle wall (2).
5. A casting riser structure according to claim 4, characterized in that: A filling column (13) is installed on the connection cover (12), and the filling column (13) is movably fitted to the vertical connection wall (6).
6. A casting riser structure according to claim 4, characterized in that: The connection cover (12) is connected to the first outer semicircle wall (1) and the second outer semicircle wall (2) by means of threads.
Citation Information
Patent Citations
Casting head for workpiece casting
CN219335876U
