Efficient material breakage detection and automatic material supplementing device
By designing an efficient automatic feeding device for breaking off detection, the material feeding is completed in the vertical state of the detection plate by using a vibrating motor and a cleaner, the resource waste and quality problems caused by breaking on the belt scale are solved, and the production efficiency is improved and stability.
Patent Information
- Application Number
- CN202420705097.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The belt scale starts and stops the equipment due to material breakage, resulting in waste of resources and fluctuations in online monitoring ratios, which are prone to quality problems.
Design an efficient automatic feeding device for cutting off materials, including fixed side plates, hoppers, detection plates and vibration motors. When there is no material on the conveyor belt, the detection plates are in a vertical state. The vibration motor drives the material cleaning reamer to turn the hoppers. The internal material flows to the conveyor belt and completes the feeding operation.
Automatic feeding is achieved, reducing material shortage problems, improving usage efficiency, reducing manual processing time, reducing labor demand, improving production operation efficiency, and solving the problem of material shutdown, ensuring the efficient and stable operation of the system.
Smart Images

Figure CN222159101U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a high-efficiency material break detection and automatic material replenishing device. Background Art
[0002] Materials are conveyed using a belt scale, which is an automatic weighing instrument that continuously weighs bulk materials on a conveyor belt without the need to subdivide the mass or interrupt the movement of the conveyor belt. It is mainly classified by load carrier: weighing table load carrier, conveyor type load carrier; and by belt speed: single-speed belt scale, variable-speed belt scale.
[0003] However, the belt scale often breaks the material, which makes the raw material vertical mill unable to operate normally, resulting in a waste of resources during the start-up and shutdown of the equipment. When a material break occurs, dozens of minutes have passed by the time personnel arrive at the scene, causing large fluctuations in the online monitoring ratio, which is prone to uneven ratios and quality problems. Utility Model Content
[0004] The purpose of the utility model is to provide an efficient material break detection and automatic feeding device. When there is no material above the conveyor belt, the detection plate will be in a vertical state. At this time, the vibration motor is driven to flow the material inside the hopper above the cleaning reamer to the top of the conveyor belt to complete the feeding operation.
[0005] In order to achieve the above-mentioned purpose, there is provided a high-efficiency material break detection and automatic feeding device, comprising: a fixed side plate, a hopper and a detection plate, characterized in that a connecting cross plate is fixedly connected to one side of the upper part of the fixed side plate, the detection plate is rotatably connected to the middle part of the bottom end of the connecting cross plate, the bottom end of the fixed side plate is fixedly connected to a supporting leg, a fixed cross plate is fixedly connected between the supporting legs, a fixed cross plate is fixedly connected to one side of the middle part of the fixed cross plate, and a hopper is fixedly connected to the middle part between the fixed frames.
[0006] According to the described efficient material break detection and automatic material replenishment device, the inner side of the support leg is rotatably connected to a conveying roller, and the outer side of the conveying roller is provided with a conveyor belt.
[0007] According to the described efficient material break detection and automatic feeding device, a discharge port is provided on one side of the inner bottom end of the hopper, and a cleaning reamer is provided inside the discharge port.
[0008] According to the described efficient material break detection and automatic material replenishment device, a vibration motor is fixedly connected to the inner bottom end of the hopper, and the driving end of the vibration motor is fixedly connected to the cleaning reamer.
[0009] Beneficial effects:
[0010] The utility model is provided with a conveyor belt, a vibrating motor, a hopper and a reamer. When there is no material above the conveyor belt, the detection plate will be in a vertical state. At this time, the vibrating motor is driven to flow the material in the hopper above the cleaning reamer to the top of the conveyor belt to complete the feeding operation. Through this structure, automatic feeding can be completed, and the problem of material shortage in the process of material circulation is reduced, the utilization efficiency is improved, the problem of material interruption in material feeding is effectively solved, the manual processing time is reduced, the labor force is reduced, the production operation efficiency is improved, and a certain energy-saving and consumption-reducing effect is played. At the same time, the problem of material interruption and shutdown is effectively solved, and the efficient and stable operation of the system is guaranteed.
[0011] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0013] Figure 1 This is a side structural diagram of a highly efficient material break detection and automatic material replenishment device of the utility model;
[0014] Figure 2 The utility model is a cross-sectional structural diagram of a hopper of a high-efficiency material break detection and automatic material replenishment device.
[0015] Legend:
[0016] 1. Fixed side plate; 2. Conveyor belt; 3. Hopper; 4. Detection plate; 5. Support legs; 6. Fixed frame; 7. Fixed cross plate; 8. Controller; 9. Vibrating motor; 10. Cleaning reamer. DETAILED DESCRIPTION
[0017] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0018] Reference Figure 1-2The utility model embodiment is a high-efficiency material break detection automatic feeding device, which includes: a fixed side plate 1, a hopper 3 and a detection plate 4, characterized in that a connecting cross plate is fixedly connected to one side of the upper side of the fixed side plate 1, and a detection plate 4 is rotatably connected to the middle part of the bottom end of the connecting cross plate. When there is no material above the conveyor belt 2, the detection plate 4 will be in a vertical state, and the controller 8 will detect the state of the detection plate 4 in real time. When the detection plate 4 is tilted, a signal will be sent to the controller 8, and the controller 8 will stop the vibration motor 9 after receiving the signal. When the detection plate 4 is in a vertical state, the controller 8 will be sent again. Send signal, controller 8 sends driving signal to vibration motor 9 after receiving the signal, at this time vibration motor 9 completes the dropping of material on cleaning reamer 10 to complete the feeding operation, at this time vibration motor 9 is driven, the bottom end of fixed side plate 1 is fixedly connected with supporting leg 5, fixed cross plate 7 is fixedly connected between supporting legs 5, fixed frame 6 is fixedly connected with middle part of fixed cross plate 7, hopper 3 is fixedly connected with middle part between fixed frames 6, a discharge port is opened on one side of the inner bottom end of hopper 3, a cleaning reamer 10 is arranged inside the discharge port, the cleaning reamer 10 is vibrated by the vibration of vibration motor 9, thereby completing the dropping of material.
[0019] The inner side of the support leg 5 is rotatably connected to a conveying roller, and the outer side of the conveying roller is provided with a conveyor belt 2, which conveys the material to one end through the conveyor belt 2. During the conveying process, the material can resist the detection plate 4, thereby reaching a tilted state, and the flow of the material can be detected. The inner bottom end of the hopper 3 is fixedly connected to a vibration motor 9, and the driving end of the vibration motor 9 is fixedly connected to the cleaning reamer 10.
[0020] Working principle: When in use, the material is first conveyed to one end through the conveyor belt 2. During the conveying process, the material can resist the detection plate 4, thereby reaching a tilted state, and the flow of the material can be detected. When there is no material above the conveyor belt 2, the detection plate 4 will be in a vertical state. At this time, the vibration motor 9 is driven to flow the material inside the hopper 3 above the cleaning reamer 10 to the top of the conveyor belt 2, completing the feeding operation.
[0021] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An efficient material break detection and automatic material replenishment device, comprising: The fixed side plate (1), the hopper (3) and the detection plate (4) are characterized in that a connecting transverse plate is fixedly connected to one side of the upper part of the fixed side plate (1), the detection plate (4) is rotatably connected to the middle part of the bottom end of the connecting transverse plate, the bottom end of the fixed side plate (1) is fixedly connected to a supporting leg (5), a fixed transverse plate (7) is fixedly connected between the supporting legs (5), a fixed frame (6) is fixedly connected to one side of the middle part of the fixed transverse plate (7), and the hopper (3) is fixedly connected to the middle part between the fixed frames (6).
2. The high-efficiency material break detection and automatic feeding device according to claim 1 is characterized in that: The inner side of the support leg (5) is rotatably connected to a conveying roller, and the outer side of the conveying roller is sleeved with a conveying belt (2).
3. The high-efficiency material break detection and automatic material replenishment device according to claim 1 is characterized in that: A discharge port is provided at one side of the inner bottom end of the hopper (3), and a cleaning reamer (10) is provided inside the discharge port.
4. The high-efficiency material break detection and automatic feeding device according to claim 3 is characterized in that: A vibration motor (9) is fixedly connected to the inner bottom end of the hopper (3), and a driving end of the vibration motor (9) is fixedly connected to a cleaning reamer (10).
