Air suction mixed cooling device of air compressor

The air compressor suction hybrid cooling device addresses efficiency and energy consumption issues by pre-cooling inlet air with cold compressed air, enhancing heat exchange and moisture removal, thus improving compressor performance.

CN222162877UActive Publication Date: 2024-12-13SHANGHAI LIMING RESOURCE REUSE
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Patent Information

Application Number
CN202420805877.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-13
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

Large air compressors face efficiency decreases and increased energy consumption due to high cooling water temperatures in hot weather, necessitating higher cooling water flow rates, which further elevate outlet temperatures and reduce compressor efficiency.

Method used

An air compressor suction hybrid cooling device that utilizes cold compressed air from a refrigerated dryer to pre-cool incoming air through a mixer equipped with staggered atomizing nozzles and disturbance mechanisms, controlled by sensors to maintain optimal temperature and humidity levels.

Benefits of technology

Enhances compressor efficiency by utilizing cold compressed air to pre-cool inlet air, improving heat exchange and reducing energy consumption, while effectively removing moisture to protect the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air compressor air suction mixing type cooling device which comprises an air compressor, a mixer is connected to an inlet of the air compressor, a cold compressed air atomizing nozzle is installed on the side wall of the mixer, and the cold compressed air atomizing nozzle is connected with an electromagnetic valve. An inlet of the refrigerated dryer is communicated with an outlet of the air compressor; the cold compressed air conveying assembly is connected to an outlet of the refrigeration type drying machine and connected with the electromagnetic valve, and part of unutilized cold energy (compressed air with the low temperature) at the outlet of the refrigeration type drying machine is conveyed to the refrigeration type drying machine through the cold compressed air conveying assembly. And the air is conveyed to the cold compressed air atomizing nozzle to precool the air at the inlet of the air compressor, so that the efficiency of the air compressor is improved. The utility model solves the problems that the energy consumption of the cooling water pump is increased, the temperature of the outlet of the air compressor is increased and the efficiency of the compressor is reduced due to higher outdoor temperature in the high-temperature summer in the background technology.
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Description

Technical Field

[0001] The utility model relates to an air suction mixed cooling device for an air compressor, belonging to the technical field of air compressors. Background Art

[0002] At present, large air compressor components mostly use cooling water to absorb compression heat, and then the cooling water pump pressurizes it to the cooling tower to dissipate the heat to the outdoor air. However, the cooling tower is affected by the weather and temperature, and the cooling water temperature will be affected. In the hot summer season, due to the high outdoor temperature, the cooling water temperature is high. At this time, the only way to maintain the air compressor outlet temperature is to increase the cooling water flow, which increases the energy consumption of the cooling water pump. When the production load increases, the air compressor outlet temperature will also increase. At this time, the compressor efficiency will decrease (the exhaust flow rate of the air compressor will decrease by about 1-2% for every 1°C increase in the air compressor). This process increases the energy consumption of compressed air components in summer, and the cooling effect is not satisfactory.

[0003] Therefore, in response to the existing process bottleneck, the air compressor cooling component was reshaped. While solving the problem of excessively high operating temperature of the air compressor, a new compressed air cooling device was developed. The internal cold energy of the component was used to pre-cool the inhaled air, seeking a new way to cool the air compressor. Summary of the invention

[0004] The utility model provides an air compressor suction hybrid cooling device, which solves the problem mentioned in the background technology that the cooling tower is affected by the weather temperature, and the cooling water temperature will be affected. In the high temperature season in summer, due to the high outdoor temperature, the cooling water temperature is high. This is the only way to increase the cooling water flow rate to maintain the air compressor outlet temperature, which increases the energy consumption of the cooling water pump. When the production load increases, the air compressor outlet temperature will also increase. At this time, the compressor efficiency will decrease (the exhaust flow rate of the air compressor will decrease by about 1-2% for every 1°C increase in the air compressor exhaust flow rate).

[0005] The technical problem to be solved by the utility model is achieved by adopting the following technical solutions:

[0006] An air compressor suction mixed cooling device, comprising:

[0007] Air compressor,

[0008] A mixer connected to the inlet of the air compressor, and a cold compressed air atomizing nozzle is installed on the side wall of the mixer, and the cold compressed air atomizing nozzle is connected to a solenoid valve;

[0009] a refrigerated dryer, the inlet of the refrigerated dryer being in communication with the outlet of the air compressor;

[0010] A cold compressed air delivery component is connected to the outlet of the refrigerated dryer, and the cold compressed air delivery component is connected to the solenoid valve. Through the cold compressed air delivery component, a portion of unused cold energy (compressed air with a lower temperature) at the outlet of the refrigerated dryer is delivered to the cold compressed air atomizing nozzle to pre-cool the air at the inlet of the air compressor, thereby improving the efficiency of the air compressor.

[0011] As a preferred example, a plurality of the cold compressed air atomizing nozzles are provided on the inner wall of the mixer, the plurality of the cold compressed air atomizing nozzles are arranged in multiple layers in a staggered manner, and the plurality of the cold compressed air atomizing nozzles are all connected to a solenoid valve.

[0012] As a preferred example, it also includes an air disturbance mechanism and an emergency water removal mechanism, wherein the air disturbance mechanism is connected to the inlet of the mixer, and the emergency water removal mechanism is arranged between the mixer and the air compressor.

[0013] As a preferred example, the air disturbance mechanism includes:

[0014] A diffuser connected to the inlet of the mixer;

[0015] The disturbance blades are arranged inside the diffuser, and the kinetic energy is provided to the diffuser through the kinetic energy of the air compressor, so that the disturbance blades rotate to disturb the air and increase the heat exchange effect.

[0016] As a preferred example, the emergency water removal mechanism includes:

[0017] The emergency water removal mechanism body has one end connected to the mixer and the other end connected to the inlet of the air compressor;

[0018] A plurality of water collecting plates are provided, wherein the plurality of water collecting plates are arranged in staggered rows in upper and lower layers and fixed to the inner wall of the emergency water removal mechanism body, and an air flow channel is formed between the plurality of water collecting plates; and the plurality of water collecting plates overlap in a top view projection plane;

[0019] A water baffle, one end of which is connected to the inner wall of the emergency water removal mechanism body, and the other end of which is connected to the water collecting plate, and the water baffle and the water collecting plate are arranged at an angle, and the number of the water baffles matches the number of the water collecting plates;

[0020] A drain pipe is connected to the emergency water removal mechanism body and is used to drain the accumulated water in the water collecting plate.

[0021] As a preferred example, the surface of the water retaining plate is arranged in a stepped manner to increase the ability to collect water droplets.

[0022] As a preferred example, a baffle is provided at the front end of the water collecting plate to prevent water from flowing back into the air compressor.

[0023] As a preferred example, a temperature and humidity sensor is installed on the inner wall of the emergency dewatering mechanism body, the temperature and humidity sensor is electrically connected to a controller, and the controller is electrically connected to the solenoid valve.

[0024] As a preferred example, the cold compressed air delivery assembly comprises:

[0025] A first connecting pipe connected to the refrigerated dryer;

[0026] a second connecting pipe connected to the first connecting pipe;

[0027] a valve, connected to the second connecting pipe, for opening or closing the second connecting pipe;

[0028] a pressure gauge, connected to the second connecting pipe, for detecting the air pressure of the second connecting pipe;

[0029] The cold compressed air pipe is connected to the second connecting pipe, and the cold compressed air pipe is provided with a plurality of bronchial tubes, and the bronchial tubes are connected to the solenoid valve.

[0030] As a preferred example, the cooling method using the above device includes an air disturbance mixing and water removal stage S1 and an air cooling stage S2;

[0031] The air disturbance stage S1 comprises the following steps:

[0032] S1-1, After the air compressor is started, the air first passes through the inlet diffuser for pre-dispersion;

[0033] S1-2, after the air passes through the pre-dispersion, it passes through the disturbance blades to further disturb the diffused air. At this time, the disturbance blades use the power of the air sucked in by the air compressor to rotate and provide a disturbance effect;

[0034] S1-3, after the above steps, the air enters the mixer and mixes with the cold air;

[0035] S1-4, the mixed low-temperature air passes through the temperature and humidity sensor in the emergency dehydration mechanism to measure the temperature and humidity of the mixed air. At this time, the temperature and humidity of the temperature and humidity sensor are converted into electrical signals and sent to the controller. The controller gives instructions according to the preset temperature and humidity sensor signals to control the corresponding solenoid valve to open or close to control the amount of cold air, and control the mixed air to maintain a certain temperature (keep the air entering the compressor above the dew point temperature), and then enter the air compressor for compression after passing through the emergency dehydration mechanism;

[0036] The air cooling stage S2 comprises the following steps:

[0037] S2-1, open the inlet valve of the second connecting pipe through which the cold compressed air at the outlet of the refrigerated dryer passes, and the cold compressed air enters the bronchus of the cold compressed air pipe outside the mixer and in front of the solenoid valve along the second connecting pipe;

[0038] S2-2, the solenoid valve, according to the signal command given by the controller, causes the multi-layer opposing cold compressed air atomizing nozzles to spray cold compressed air in a staggered intermittent manner;

[0039] S2-3, the injected cold compressed air forms a spiral airflow, which is mixed with hot air in the mixer, and the temperature is lowered and monitored by the temperature and humidity sensor in the emergency dewatering mechanism;

[0040] S2-4. The temperature and humidity signals of the mixed air are fed back to the controller by the temperature and humidity sensor. The controller sends an opening or closing instruction to the corresponding solenoid valve according to the preset signal to adjust the opening time and repetition of the cold compressed air atomizing nozzle to control the temperature and humidity of the mixed air, so as to ensure that the temperature of the inhaled air is above the dew point temperature. When the temperature is high, the opening time and repetition of the cold compressed air atomizing nozzle are increased, and the cold compressed air flow rate is increased to increase the cooling effect; when the temperature is low, the opening time and repetition of the cold compressed air atomizing nozzle are reduced, and the cold compressed air flow rate is reduced to reduce the cooling effect; this process uses air humidity as a mandatory warning signal. Regardless of the temperature after mixing, as long as the humidity is too high, the amount of cold air injection is forced to be controlled. When the humidity is too high, the amount of cold air injection is reduced. When the humidity is too low, the amount of cold air injection can be increased.

[0041] S2-5. After the above steps, the cold compressed air is formed into a spiral intermittent atomization, and is mixed with the air with a higher indoor temperature in the mixing chamber of the mixer and cooled before entering the next process.

[0042] The beneficial effects of the utility model are:

[0043] 1. The utility model solves the current industry situation in which the exhaust temperature of air compressors is too high in summer, the efficiency is reduced, the cooling method is single, and the resource utilization rate is low. At the same time, the use of cold compressed air dried by the refrigerated dryer in the system to provide cooling energy is also an important part of improving resource utilization. It seeks a new way for air compressor cooling and reduces cooling pressure.

[0044] 2. The inlet air disturbance mechanism adopts disturbance blades, which use the kinetic energy of suction to rotate the disturbance blades, and at the same time disturb the air flow state to improve the mixing effect and uniformity of the air entering the mixer.

[0045] 3. The mixer is essentially designed as a hybrid heat exchanger, with multiple nozzles arranged in a staggered manner. Each nozzle is equipped with a solenoid valve to control the amount of cold compressed air entering, so that the cold compressed air is dispersed in the mixer and fully mixed with the hot air to increase the heat exchange effect.

[0046] 4. An emergency water removal mechanism is set between the mixer outlet and the air compressor inlet, so that the cooled air forms an "S"-shaped flow route in the emergency water removal device, increasing the residence time in the device, improving the ability to remove small water droplets in the air, and protecting the air compressor equipment.

[0047] 5. The cold energy used by the mixer is provided by the cold compressed air delivery system. This process uses a part of the unused cold energy (compressed air with lower temperature) at the outlet of the refrigerated dryer in the compressed air system. If this part of the cold energy is not used in the system, it will slowly disappear. Therefore, this process extracts this part of the cold energy to pre-cool the air inlet of the air compressor and improve the efficiency of the air compressor. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 It is a schematic diagram of the structure of the utility model;

[0049] Figure 2 This is a schematic diagram of the top view of the mixer of the utility model;

[0050] Figure 3 It is a cross-sectional structural schematic diagram of the air disturbance mechanism and the mixer of the utility model;

[0051] Figure 4 It is a cross-sectional structural schematic diagram of the emergency water removal mechanism of the utility model;

[0052] Figure 5 It is a schematic diagram of the top view of the air disturbance mechanism of the utility model.

[0053] In the figure: air compressor 1, controller 2, primary filter 3, buffer air storage tank 4, refrigerated dryer 5, fine filter 6, first connecting pipe 7, industrial air storage tank 8, valve 9, second connecting pipe 10, pressure gauge 11, air disturbance mechanism 12, diffuser 1201, disturbance fan blade 1202, mixer 13, emergency water removal mechanism 14, emergency water removal mechanism body 1401, water collecting plate 1402, water baffle 1403, enclosure 1404, drain pipe 1405, temperature and humidity sensor 15, cold compressed air atomizing nozzle 16, solenoid valve 17, cold compressed air pipe 18, first group of cold compressed air atomizing nozzle 19, second group of cold compressed air atomizing nozzle 20, third group of cold compressed air atomizing nozzle 21, fourth group of cold compressed air atomizing nozzle 22. DETAILED DESCRIPTION

[0054] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific illustrations.

[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0056] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0058] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the utility model. In order to simplify the disclosure of the embodiments of the utility model, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the utility model. In addition, the embodiments of the utility model may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the embodiments of the utility model provide examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0059] like Figure 1-Figure 5 As shown, an air compressor suction hybrid cooling device comprises:

[0060] Air compressor 1,

[0061] The mixer 13 is connected to the inlet of the air compressor 1, and a cold compressed air atomizing nozzle 16 is installed on the side wall of the mixer 13. The cold compressed air atomizing nozzle 16 is connected to a solenoid valve 17, and the solenoid valve 17 is electrically connected to the controller 2. The controller 2 and the solenoid valve 17 are both prior arts and are not described in detail here.

[0062] A refrigerated dryer 5, the inlet of which is connected to the outlet of the air compressor 1. According to actual needs, a primary filter 3 and a buffer air storage tank 4 may be installed in sequence between the refrigerated dryer 5 and the air compressor 1. The air pressurized by the air compressor 1 passes through the primary filter 3 and the buffer air storage tank 4 in sequence and then reaches the refrigerated dryer 5.

[0063] The cold compressed air delivery component is connected to the outlet of the refrigerated dryer 5, and the cold compressed air delivery component is connected to the solenoid valve 17. Through the cold compressed air delivery component, the cold energy (compressed air with a lower temperature) at the outlet of the refrigerated dryer 5 that is not partially utilized is delivered to the cold compressed air atomizing nozzle 16 to pre-cool the air at the inlet of the air compressor 1, thereby improving the efficiency of the air compressor. Specifically, the cold compressed air delivery component includes: a first connecting pipe 7 connected to the refrigerated dryer 5, the first connecting pipe 7 is divided into two flow channels, one flow channel is connected to the second connecting pipe 10, and the other flow channel is connected to the industrial gas storage tank 8; a valve 9 is provided on the second connecting pipe 10 for opening or closing the flow channel of the second connecting pipe 10; a pressure gauge 11 for detecting the air pressure of the second connecting pipe 10 is also installed on the second connecting pipe 10; a cold compressed air pipe 18 is connected to the second connecting pipe 10, and the cold compressed air pipe 18 is provided with a plurality of bronchial tubes, and the bronchial tubes are all connected to the solenoid valve 17. In order to further improve the purity of the cold compressed air, a fine filter 6 is installed between the outlet of the refrigeration dryer 5 and the first connecting pipe 7 .

[0064] As a specific embodiment of the utility model, a plurality of the cold compressed air atomizing nozzles 16 are provided on the inner wall of the mixer 13, and the plurality of the cold compressed air atomizing nozzles 16 are arranged in multiple layers in a staggered manner, and the plurality of the cold compressed air atomizing nozzles 16 are all connected to a solenoid valve 17. Specifically, there are 16 cold compressed air atomizing nozzles 16, with four cold compressed air atomizing nozzles 16 in each layer and two of them are arranged in a group facing each other. Four groups are arranged on the inner wall of the mixer 13 along the axial direction of the mixer 13 from top to bottom, among which the first group of cold compressed air atomizing nozzles 19 are a, e, i, m, the second group of cold compressed air atomizing nozzles 20 are b, f, j, n, the third group of cold compressed air atomizing nozzles 21 are c, g, k, o; the fourth group of cold compressed air atomizing nozzles 22 are d, h, l, p, and the first group of cold compressed air atomizing nozzles 23 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 24 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 25 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 26 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 27 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 28 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 29 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 21 are d, h, l, p, and the fourth group of cold compressed air atomizing nozzles 22 are d, h, l, p, and the fourth group of cold After the compressed air atomizing nozzle 19 is finished working, the second group of cold compressed air atomizing nozzles 20 will start working. After the second group of cold compressed air atomizing nozzles 20 are finished working, the third group of cold compressed air atomizing nozzles 21 will start working. After the third group of cold compressed air atomizing nozzles 21 are finished working, the fourth group of cold compressed air atomizing nozzles 22 will start working. This process is repeated so that the injected compressed air is spiral-shaped, thereby increasing the heat exchange effect. The start and stop time of each group and the repetition degree of each group are precisely controlled according to the temperature and humidity sensors in the emergency dehydration mechanism 14 to keep the inlet air temperature within a certain range.

[0065] As a specific embodiment of the utility model, it also includes an air disturbance mechanism 12 and an emergency water removal mechanism 14, wherein the air disturbance mechanism 12 is connected to the inlet of the mixer 13, and the emergency water removal mechanism 14 is arranged between the mixer 13 and the air compressor 1. Specifically, the air disturbance mechanism 12 includes: a diffuser 1201 connected to the inlet of the mixer 13, and the top of the diffuser 1201 has an air flow channel; a disturbance blade 1202 is arranged inside the diffuser 1201, and the air compressor 1 uses the air suction kinetic energy to provide kinetic energy to the diffuser 1, so that the disturbance blade 1202 rotates to disturb the air and increase the heat exchange effect. The emergency water removal mechanism 14 includes: one end of the emergency water removal mechanism body 1401 is connected to the mixer 13, and the other end is connected to the inlet of the air compressor 1, and the emergency water removal mechanism body 1401 is provided with flanges on the upper and lower sides, the upper flange is connected to the mixer 13, and the lower flange is connected to the inlet of the air compressor 1; a plurality of water collecting plates 1402 are arranged, and the plurality of water collecting plates 1402 are staggered in upper and lower layers and fixed to the inner wall of the emergency water removal mechanism body 1401, and an air flow channel is formed between the plurality of water collecting plates 1402; and the plurality of water collecting plates 1402 overlap on the top projection surface. The water collecting plate 1402 is set higher in the middle and lower on both sides, with an inclination angle range of 0-10°, and can be seamlessly connected with the drain pipe 1405 to increase the drainage capacity. The front end of the water collecting plate 1402 is provided with a baffle 1404 to prevent water from flowing back into the air compressor 1. The emergency water removal mechanism body 1401 at the outlet end of the water collecting plate 1402 is formed with an opening, and the drain pipe 1405 is welded to it, and the drainage is collected and discharged into the nearby ditch. The water baffle plate 1403 has one end connected to the inner wall of the emergency water removal mechanism body 1401, and the other end connected to the water collecting plate 1402, and the water baffle plate 1403 and the water collecting plate 1402 are set at an angle, and the inclination angle of the water baffle plate 1403 is between 0-45°, and the number of the water baffle plates 1403 is adapted to the number of the water collecting plates 1402; the surface of the water baffle plate 1403 adopts a stepped setting and has a certain inclination angle, which increases the water droplet collection effect, ensures that the tiny droplets in the air are completely removed, and protects the rear-end air compressor 1.

[0066] A temperature and humidity sensor 15 is provided at the inlet end of the emergency water removal mechanism 14 to monitor the temperature and humidity of the mixed air in real time. The temperature and humidity sensor 15 is electrically connected to the controller 2 , and the controller 2 is electrically connected to the solenoid valve 17 .

[0067] The method for cooling down using the above device includes an air disturbance mixing and water removal stage S1 and an air cooling stage S2;

[0068] The air disturbance stage S1 comprises the following steps:

[0069] S1-1, after the air compressor 1 is started, the air first passes through the inlet diffuser 1201 for pre-dispersion;

[0070] S1-2, after the air passes through the pre-dispersion, it passes through the disturbance blades 1202 to further disturb the dispersed air. At this time, the disturbance blades 1202 use the power of the air sucked in by the air compressor 1 to rotate and provide a disturbance effect;

[0071] S1-3, after the above steps, the air enters the mixer 13 and mixes with the cold air;

[0072] S1-4, the mixed low-temperature air passes through the temperature and humidity sensor 15 in the emergency dehydration mechanism 14 to measure the temperature and humidity of the mixed air. At this time, the temperature and humidity of the temperature and humidity sensor 15 are converted into electrical signals and sent to the controller 2. The controller 2 gives instructions according to the preset signal of the temperature and humidity sensor 15 to control the corresponding solenoid valve 17 to open or close to control the amount of cold air, and control the mixed air to maintain a certain temperature (keep the air entering the compressor above the dew point temperature), and then enter the air compressor 1 for compression after passing through the emergency dehydration mechanism 14;

[0073] The air cooling stage S2 comprises the following steps:

[0074] S2-1, open the outlet of the refrigerated dryer 5 to allow the cold compressed air to pass through the inlet valve 9 of the second connecting pipe 10, and the cold compressed air enters the bronchus of the cold compressed air pipe 18 outside the mixer 13 and in front of the solenoid valve 17 along the second connecting pipe 10;

[0075] S2-2, the solenoid valve 17, according to the signal instruction given by the controller 2, enables the multi-layer opposing cold compressed air atomizing nozzles 16 to spray cold compressed air in a staggered intermittent manner;

[0076] S2-3, the injected cold compressed air forms a spiral airflow, which is mixed with the hot air in the mixer 13, and after the temperature is reduced, it is monitored by the temperature and humidity sensor 15 in the emergency dewatering mechanism 14;

[0077] S2-4. The temperature and humidity signals of the mixed air are fed back to the controller 2 by the temperature and humidity sensor 15. The controller 2 sends an opening or closing instruction to the corresponding solenoid valve 17 according to the preset signal to adjust the opening time and repetition of the cold compressed air atomizing nozzle 16 to control the temperature and humidity of the mixed air, so as to ensure that the temperature of the inhaled air is above the dew point temperature. When the temperature is high, the opening time and repetition of the cold compressed air atomizing nozzle 16 are increased, and the flow rate of cold compressed air is increased to increase the cooling effect; when the temperature is low, the opening time and repetition of the cold compressed air atomizing nozzle 16 are reduced, and the flow rate of cold compressed air is reduced to reduce the cooling effect; this process uses air humidity as a mandatory warning signal. Regardless of the temperature after mixing, as long as the humidity is too high, the amount of cold air injection is forced to be controlled. When the humidity is too high, the amount of cold air injection is reduced. When the humidity is too low, the amount of cold air injection can be increased. During normal operation, the first group of cold compressed air atomizing nozzles 19 is opened for 3s, then the second group of cold compressed air atomizing nozzles 20 is opened for 3s, then the third group of cold compressed air atomizing nozzles 21 is opened for 3s, and then the fourth group of cold compressed air atomizing nozzles 22 is opened for 3s, and this cycle lasts for 24s. When the temperature rises, the temperature and humidity sensor 15 transmits the temperature signal to the controller 2. The controller 2 issues a command to extend the opening time to the solenoid valve 17 according to the signal from the temperature and humidity sensor 15, and the next group is opened at the second second to form the overlapping opening time of the two groups of cold compressed air atomizing nozzles 16 as the repetition. The repetition of each group of cold compressed air atomizing nozzles 16 can be increased or decreased according to the temperature. When the relative humidity of the air reaches the dew point temperature at this temperature, the controller 2 issues a command to force the solenoid valve 17 to close the injection of cold air according to the signal from the temperature and humidity sensor 15 to prevent air condensation.

[0078] S2-5, after the above steps, the cold compressed air is formed into a spiral intermittent atomization, and is mixed with the air with a higher indoor temperature in the mixing chamber of the mixer 13 and cooled before entering the next process.

[0079] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An air compressor suction mixed cooling device, It is characterized in that include: Air compressor; A mixer connected to the inlet of the air compressor, and a cold compressed air atomizing nozzle is installed on the side wall of the mixer, and the cold compressed air atomizing nozzle is connected to a solenoid valve; a refrigerated dryer, the inlet of the refrigerated dryer being in communication with the outlet of the air compressor; A cold compressed air delivery component is connected to the outlet of the refrigerated dryer, and the cold compressed air delivery component is connected to the solenoid valve. Through the cold compressed air delivery component, a portion of unused cold energy at the outlet of the refrigerated dryer is delivered to the cold compressed air atomizing nozzle to pre-cool the air at the inlet of the air compressor, thereby improving the efficiency of the air compressor.

2. The air compressor suction hybrid cooling device according to claim 1, Features: A plurality of the cold compressed air atomizing nozzles are arranged on the inner wall of the mixer, the plurality of the cold compressed air atomizing nozzles are arranged in multiple layers in a staggered manner, and the plurality of the cold compressed air atomizing nozzles are all connected to a solenoid valve.

3. The air compressor suction hybrid cooling device according to claim 2, Features: It also includes an air disturbance mechanism and an emergency water removal mechanism. The air disturbance mechanism is connected to the inlet of the mixer, and the emergency water removal mechanism is arranged between the mixer and the air compressor.

4. The air compressor suction hybrid cooling device according to claim 3, It is characterized in that The air disturbance mechanism comprises: A diffuser connected to the inlet of the mixer; The disturbance blades are arranged inside the diffuser, and the kinetic energy is provided to the diffuser through the kinetic energy of the air compressor, so that the disturbance blades rotate to disturb the air and increase the heat exchange effect.

5. The air compressor suction hybrid cooling device according to claim 3, It is characterized in that The emergency water removal mechanism comprises: The emergency water removal mechanism body has one end connected to the mixer and the other end connected to the inlet of the air compressor; A plurality of water collecting plates are provided, wherein the plurality of water collecting plates are arranged in staggered rows in upper and lower layers and fixed to the inner wall of the emergency water removal mechanism body, and an air flow channel is formed between the plurality of water collecting plates; and the plurality of water collecting plates overlap in a top view projection plane; A water baffle, one end of which is connected to the inner wall of the emergency water removal mechanism body, and the other end of which is connected to the water collecting plate, and the water baffle and the water collecting plate are arranged at an angle, and the number of the water baffles matches the number of the water collecting plates; A drain pipe is connected to the emergency water removal mechanism body and is used to drain the accumulated water in the water collecting plate.

6. The air compressor suction hybrid cooling device according to claim 5, Features: The surface of the water retaining plate is arranged in a stepped manner to increase the ability to collect water droplets.

7. The air compressor suction hybrid cooling device according to claim 6, Features: A baffle is provided at the front end of the water collecting plate to prevent water from flowing back into the air compressor.

8. The air compressor suction hybrid cooling device according to claim 7, Features: A temperature and humidity sensor is installed on the inner wall of the emergency water removal mechanism body, the temperature and humidity sensor is connected to the controller via electrical signals, and the controller is connected to the solenoid valve via electrical signals.

9. The air compressor suction hybrid cooling device according to claim 1, Features: The cold compressed air delivery assembly comprises: A first connecting pipe connected to the refrigerated dryer; a second connecting pipe connected to the first connecting pipe; a valve, connected to the second connecting pipe, for opening or closing the second connecting pipe; a pressure gauge, connected to the second connecting pipe, for detecting the air pressure of the second connecting pipe; The cold compressed air pipe is connected to the second connecting pipe, and the cold compressed air pipe is provided with a plurality of bronchial tubes, and the bronchial tubes are connected to the solenoid valve.