Movable remedy surfacing device
The mobile remedial surfacing welding device addresses the immobility of conventional equipment by enabling vertical and horizontal movement, improving the efficiency of surfacing operations on tools and machine parts.
Patent Information
- Application Number
- CN202420980560.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-08
AI Technical Summary
Conventional surfacing welding equipment is bulky and lacks horizontal and vertical mobility, limiting its application to multiple remedial parts on components.
A mobile remedial surfacing welding device with a surfacing welding main unit, symmetrical bases, support beams, and electric slides enabling vertical and horizontal movement, along with guide grooves and sliders for precise control.
Facilitates mobile remedial surfacing operations with vertical adjustment and four-directional movement, enhancing usability and convenience in repairing tools and machine parts.
Smart Images

Figure CN222176445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surfacing welding devices, in particular to a mobile remedial surfacing welding device. Background Art
[0002] Overlay welding is a welding method that uses electric welding or gas welding to melt metal and then overlay it on tools or machine parts. It is mainly used to repair worn and cracked parts. Its principle is to add special alloy materials to the metal matrix through a welding process. Through the process of melting and cooling, the alloy material forms a strong bond with the metal matrix, thereby providing enhanced wear resistance, corrosion resistance and impact resistance.
[0003] In the manufacturing and maintenance process of metal structural parts, surfacing welding is a common repair method, which plays a remedial role, such as the maintenance of scraper conveyors, transfer machines, crushers, etc. When performing surfacing welding operations, it is usually carried out on the corresponding surfacing welding equipment. There are many types of surfacing welding equipment on the market, which can be divided into many categories.
[0004] However, conventional cladding equipment is usually bulky, and the welding head on it cannot be moved horizontally forward and backward or left and right. In addition, the welding head on this type of cladding device cannot be moved vertically to achieve height adjustment, which limits its scope of use and brings inconvenience to cladding multiple remedial parts on the remedial component. In view of this, we propose a mobile remedial cladding device. Utility Model Content
[0005] The purpose of the utility model is to provide a mobile remedial cladding device to solve the defects mentioned in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A mobile remedial surfacing welding device comprises a surfacing welding main unit and a welding head arranged on the surfacing welding main unit, two symmetrical left and right bases are arranged below the surfacing welding main unit, a storage groove whose top is connected to the outside is arranged in the base, two symmetrical upper and lower support plates are fixedly installed on the side of the base, a cylinder is fixedly installed on the bottom surface of the upper support plate, a support seat is fixedly installed at the end of the telescopic shaft of the cylinder, a support beam is fixedly installed on the side of the support seat, the support beam is located in the storage groove and is slidably connected with the storage groove, a longitudinal electric slide arranged along the length direction of the support beam is fixedly installed on the top surface of the support beam, a transverse electric slide is fixedly installed between the slide seats of the two longitudinal electric slides, and the surfacing welding main unit is fixedly installed on the slide seat of the transverse electric slide.
[0008] Preferably, fixing protrusions are fixedly mounted on both left and right side surfaces of the base, and the fixing protrusions are used for bolt insertion and fixing operations.
[0009] Preferably, two mutually symmetrical front and rear support rods are fixedly installed between the two bases, and the support rods are used for supporting operations of welding components.
[0010] Preferably, a fixing seat is fixedly installed at the end of the support rod, and the fixing seat is fixedly installed on the base by a plurality of fastening bolts, so as to facilitate the fixing and installation operation of the support rod.
[0011] Preferably, a plurality of vertical rods arranged in a matrix are fixedly installed between the upper and lower support plates, and the vertical rods are used for supporting operation to achieve the effect of supporting the upper support plate.
[0012] Preferably, two mutually symmetrical left and right tilting rods are fixedly installed between the support plate located below and the base, and the tilting rods are used for compression-resistant support operation.
[0013] Preferably, guide grooves are provided on the left and right groove walls of the storage groove, and guide sliders are fixedly installed on the left and right side surfaces of the bottom of the support beam. The guide sliders are located in the guide grooves and are slidably connected with the guide grooves to realize guiding operations on the movement of the support beam.
[0014] Preferably, the top of the guide slide groove is not connected to the outside, and the size of the guide sliding block is adapted to the size of the guide slide groove, thereby ensuring that the guide sliding block can slide stably.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model provides a base, a support beam and a cylinder, so that the cylinder can be used to drive the support beam to move, thereby realizing vertical movement and height adjustment. In addition, the longitudinal electric slide and the transverse electric slide can realize left-right and front-back movement, thereby achieving the effect of facilitating mobile remedial surfacing operations.
[0017] 2. The utility model can guide the movement of the support beam by providing a guide slot and a guide slider, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the explosion structure of the utility model;
[0020] Figure 3It is one of the partial structural schematic diagrams of the utility model;
[0021] Figure 4 For this utility model Figure 3 The enlarged view of point A in the middle;
[0022] Figure 5 This is the second partial structural schematic diagram of the utility model.
[0023] The meaning of each number in the figure is:
[0024] 1. Base; 10. Storage slot; 11. Guide slide; 12. Fixed protrusion; 13. Support rod; 131. Fixed seat; 14. Support plate; 15. Vertical rod; 16. Tilt rod;
[0025] 2. Cylinder; 20. Support seat; 21. Support beam; 22. Guide slide block; 23. Longitudinal electric slide; 24. Horizontal electric slide;
[0026] 3. Overlay welding machine; 30. Welding head. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 The utility model provides a technical solution: a mobile remedial cladding device, comprising a cladding host 3 and a welding head 30 arranged on the cladding host 3, two symmetrical bases 1 are arranged on the left and right sides of the cladding host 3, a storage slot 10 whose top is connected to the outside is arranged in the base 1, two symmetrical support plates 14 are fixedly installed on the side of the base 1, a cylinder 2 is fixedly installed on the bottom surface of the upper support plate 14, a support seat 20 is fixedly installed at the end of the telescopic shaft of the cylinder 2, a support beam 21 is fixedly installed on the side of the support seat 20, the support beam 21 is located in the storage slot 10 and is slidably connected between the storage slot 10, so that the cylinder 2 can be used to drive the support beam 21 to move, so as to realize the height adjustment operation of the support beam 21, which is convenient for use;
[0029] Specifically, a longitudinal electric slide 23 arranged along the length direction of the support beam 21 is fixedly installed on the top surface of the support beam 21, a transverse electric slide 24 is fixedly installed between the slide seats of the two longitudinal electric slides 23, and the surfacing host 3 is fixedly installed on the slide seat of the transverse electric slide 24, so that the transverse electric slide 24 and the longitudinal electric slide 23 can be used to drive the surfacing host 3 to move left and right or front and back to perform mobile remedial surfacing operations.
[0030] In this embodiment, fixing protrusions 12 are fixedly mounted on both left and right side surfaces of the base 1 , and the fixing protrusions 12 are used for bolt insertion and fixing operations.
[0031] Specifically, two front and rear symmetrical support rods 13 are fixedly installed between the two bases 1, and the support rods 13 are used for supporting operations of welding components; a fixing seat 131 is fixedly installed at the end of the support rod 13, and the fixing seat 131 is fixedly installed on the base 1 by multiple fastening bolts, which facilitates the fixed installation operation of the support rod 13.
[0032] Furthermore, a plurality of vertical rods 15 arranged in a matrix are fixedly installed between the upper and lower support plates 14 . The vertical rods 15 are used for supporting operation and play an effect of supporting the upper support plate 14 .
[0033] In addition, two mutually symmetrical tilting rods 16 are fixedly installed between the support plate 14 located below and the base 1, and the tilting rods 16 are used for compression-resistant support operation.
[0034] It is worth mentioning that guide grooves 11 are provided on the left and right groove walls of the storage groove 10, and guide sliders 22 are fixedly installed on the left and right side surfaces of the bottom of the support beam 21. The guide slider 22 is located in the guide groove 11 and is slidably connected with the guide groove 11 to guide the movement of the support beam 21; the top of the guide groove 11 is not connected to the outside world, and the size of the guide slider 22 is adapted to the size of the guide groove 11 to ensure that the guide slider 22 can slide stably.
[0035] When the mobile remedial surfacing welding device of the utility model is in use, the longitudinal electric slide 23 is started and made to work. When the longitudinal electric slide 23 works, the slide seat thereon moves to drive the transverse electric slide 24 to move. When the transverse electric slide 24 is started and made to work, the transverse electric slide 24 works, and the slide seat thereon moves to drive the surfacing welding main unit 3 and the welding head 30 to move, thereby realizing movement in four directions of left and right and front and back. In addition, the cylinder 2 is started and made to work. When the cylinder 2 works, the telescopic shaft thereon extends to drive the support seat 20 and the support beam 21 to move, thereby realizing movement in the vertical direction and completing the height adjustment operation.
[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A mobile remedial cladding device, comprising a cladding host (3) and a welding head (30) arranged on the cladding host (3), characterized in that: Two symmetrical bases (1) are arranged below the surfacing main machine (3). A storage groove (10) whose top is connected to the outside is arranged inside the base (1). Two symmetrical support plates (14) are fixedly installed on the side of the base (1). A cylinder (2) is fixedly installed on the bottom surface of the support plate (14) located above. A support seat (20) is fixedly installed at the end of the telescopic shaft of the cylinder (2). A support beam (21) is fixedly installed on the side of the support seat (20). The support beam (21) is located in the storage groove (10) and is slidably connected to the storage groove (10). A longitudinal electric slide (23) arranged along the length direction of the support beam (21) is fixedly installed on the top surface of the support beam (21). A transverse electric slide (24) is fixedly installed between the slide seats of the two longitudinal electric slides (23). The surfacing main machine (3) is fixedly installed on the slide seat of the transverse electric slide (24).
2. The mobile remedial surfacing device according to claim 1 is characterized in that: Fixing protrusions (12) are fixedly mounted on both left and right side surfaces of the base (1), and the fixing protrusions (12) are used for bolt insertion and fixing operations.
3. The mobile remedial surfacing device according to claim 1 is characterized in that: Two mutually symmetrical front and rear support rods (13) are fixedly installed between the two bases (1), and the support rods (13) are used for supporting operations of welding components.
4. The mobile remedial surfacing device according to claim 3 is characterized in that: A fixing seat (131) is fixedly mounted on the end of the support rod (13), and the fixing seat (131) is fixedly mounted on the base (1) via a plurality of fastening bolts.
5. The mobile remedial surfacing device according to claim 1 is characterized in that: A plurality of vertical rods (15) arranged in a matrix are fixedly installed between the upper and lower support plates (14), and the vertical rods (15) are used for supporting operations.
6. The mobile remedial surfacing device according to claim 5, characterized in that: Two mutually symmetrical left and right tilting rods (16) are fixedly installed between the support plate (14) located below and the base (1), and the tilting rods (16) are used for compression-resistant support operations.
7. The mobile remedial surfacing device according to claim 1 is characterized in that: Guide slide grooves (11) are provided on the left and right groove walls of the storage groove (10), and guide sliders (22) are fixedly installed on the left and right side surfaces of the bottom of the support beam (21), and the guide sliders (22) are located in the guide slide grooves (11) and are slidably connected to the guide slide grooves (11).
8. The mobile remedial surfacing device according to claim 7, characterized in that: The top of the guide slide groove (11) is not connected to the outside, and the size of the guide sliding block (22) is adapted to the size of the guide slide groove (11).
