Fluorescent paint brushing detection device for monitoring oil leakage site of radiator

Abstract

The utility model relates to the technical field of transformers, and discloses a fluorescent paint brushing detection device for monitoring leakage oil sites of a radiator, which comprises a shell, and the bottom of the shell is open; the batching container is provided with a plurality of cavities, the plurality of cavities are communicated with a pressure pumping mechanism through a pipeline, and a first one-way valve is arranged in the pipeline; the material mixing shell is arranged at the top of an inner cavity of the shell, an inner cavity of the material mixing shell is communicated with the batching container through a pumping and pressing mechanism, and a material mixing mechanism is arranged in the material mixing shell; the brushing shell is arranged at the bottom of the material mixing shell, the material mixing shell communicates with an inner cavity of the brushing shell through a pipeline, a second one-way valve is arranged in the pipeline, a percolation mechanism is arranged at the top of the inner cavity of the brushing shell, and a brushing mechanism is arranged at the bottom of the inner cavity of the brushing shell; the detection shell is fixedly connected to the outer wall of the shell, and an ultraviolet lamp is arranged on one side of an inner cavity of the detection shell. According to the utility model, the oil leakage point of the radiating fin can be detected in real time under the condition of no shutdown, and the maintenance construction efficiency of the transformer is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to a fluorescent paint brushing detection device for monitoring oil leakage points of radiators. Background Art

[0002] Transformers are essential power equipment in the offshore wind power generation industry. Oil-immersed transformers are the most widely used type of transformers. Existing oil-immersed transformers are equipped with a plate radiator to ensure the normal operation of the transformer.

[0003] The cooling oil in the transformer needs to be refluxed into the transformer after heat exchange through the plate radiator to achieve cooling of the transformer. With the extension of service life, under the action of the corrosive medium in the surrounding environment, the coating on the surface of the transformer heat sink ages, the coating paint cracks and gradually peels off, and loses its corrosion protection effect on the metal substrate of the heat sink. The metal substrate oxidizes and loses under the action of the corrosive environment, and the rust spots expand and gradually form holes, resulting in the leakage of cooling oil, which seriously hinders the safe and stable operation of the transformer. The coating peeling phenomenon of the heat sink of the coastal wind power station transformer is more serious under the action of chloride ions. In order to detect leaks in the radiator without affecting the operation of the wind power station, it is necessary to use the fluorescent paint outline oil circuit method based on this patent to timely find the oil leakage point of the heat sink and efficiently perform maintenance operations on the transformer. However, the existing leak detection methods are mostly seen in offline shutdown detection and analysis, which cannot meet the requirements of real-time detection of oil leakage points of the heat sink without stopping the machine, affecting the maintenance and construction efficiency of the transformer. Utility Model Content

[0004] The utility model aims to provide a fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator, so as to solve the problems existing in the prior art.

[0005] To achieve the above purpose, the utility model provides the following solution: The utility model provides a fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator, comprising:

[0006] A housing, wherein the bottom of the housing is open;

[0007] A batching container is provided with a plurality of chambers for storing solvents and coatings respectively. The batching container is arranged on one side of the top of the shell. The plurality of chambers are connected to a pumping mechanism through pipelines, and a first one-way valve is arranged in the pipelines.

[0008] A mixing shell is arranged at the top of the inner cavity of the shell, the inner cavity of the mixing shell is connected with the batching container through the pumping and pressing mechanism, and a mixing mechanism is arranged in the mixing shell;

[0009] A brush coating shell is arranged at the bottom of the mixing shell, the mixing shell is connected with the inner cavity of the brush coating shell through a pipeline, and a second one-way valve is arranged in the pipeline, a percolation mechanism is arranged at the top of the inner cavity of the brush coating shell, and a brush coating mechanism is arranged at the bottom of the inner cavity of the brush coating shell;

[0010] The detection shell is fixedly connected to the outer wall of the shell, and an ultraviolet lamp is arranged on one side of the inner cavity of the detection shell.

[0011] Preferably, the pumping and pressing mechanism comprises:

[0012] A pumping and pressure shell is fixedly connected to the top of the inner cavity of the shell, and a plurality of chambers are connected to the inner cavity of the pumping and pressure shell through the first one-way valve. A communication port is provided at the bottom of the inner cavity of the pumping and pressure shell, and the communication port is connected to the inner cavity of the mixing shell;

[0013] An electric push rod is fixedly connected to the outer wall of the pumping and pressing housing;

[0014] The output end of the electric push rod passes through the pumping and pressure housing and is fixedly connected to the piston, and the outer wall of the piston is in sliding contact with the inner wall of the pumping and pressure housing.

[0015] Preferably, the mixing mechanism comprises:

[0016] A mixing motor, fixedly connected to the outer wall of the mixing housing;

[0017] The spiral stirrer is arranged in the mixing shell, the output end of the mixing motor passes through the mixing shell and is fixedly connected to one end of the spiral stirrer, and the other end of the spiral stirrer is rotatably connected to the inner wall of the mixing shell.

[0018] Preferably, the filtration mechanism comprises:

[0019] The infiltration plate is fixedly connected to the top of the inner cavity of the brush shell, and a plurality of infiltration holes are opened on the infiltration plate, and a infiltration net is arranged in the infiltration holes.

[0020] Preferably, the brushing mechanism comprises:

[0021] A plurality of spray heads are arranged at the bottom of the brush coating housing and are communicated with the inner cavity of the brush coating housing.

[0022] Preferably, it also includes:

[0023] The drying tube is arranged at the other side of the inner cavity of the detection shell.

[0024] Preferably, it also includes:

[0025] The positioning frame is fixedly connected to the bottom of the shell.

[0026] Preferably, the top openings of the chambers in the ingredient containers are respectively connected with threaded covers via threads.

[0027] Preferably, a handle is fixedly connected to the other side of the top surface of the shell, and a protective glove is provided on the handle.

[0028] Preferably, the switch is arranged on the handle and is electrically connected to the electric push rod and the mixing motor.

[0029] The utility model discloses the following technical effects:

[0030] The utility model adopts a batching container containing three chambers, so that different coatings and solvents can be loaded respectively, and is suitable for single-component and multi-component fluorescent coatings. Solvents or coating additives can be added according to the type of coating, which can improve the applicability of fluorescent coating construction.

[0031] The utility model improves the component uniformity of the fluorescent paint by means of a spiral agitator and a percolation plate, greatly reduces the influence of uneven paint components on the film-forming quality, and ensures the consistency of the coating thickness and the paint brushing density.

[0032] The utility model has the characteristics of low running cost, high detection efficiency, mature device technology, simple structure, easy operation and maintenance, and has good industrial practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0034] Figure 1 This is a structural schematic diagram of a fluorescent paint brushing detection device for monitoring oil leakage points of a radiator according to the utility model;

[0035] Figure 2 This is a schematic diagram of the structure of the brush-coated shell in the utility model;

[0036] Figure 3 It is a structural schematic diagram of the relevant structure inside the shell of the utility model;

[0037] Figure 4 It is a structural schematic diagram of the percolation plate in the utility model;

[0038] Figure 5 It is a structural schematic diagram of the spiral agitator in the utility model;

[0039] Among them, 1. Shell; 2. Batching container; 3. Mixing shell; 4. Brush shell; 5. Detection shell; 6. Ultraviolet lamp; 7. Pumping shell; 8. Electric push rod; 9. Piston; 10. Mixing motor; 11. Spiral agitator; 12. Filtration plate; 13. Switch; 14. Nozzle; 15. Drying tube; 16. Positioning frame; 17. Threaded cover; 18. Handle. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0042] Reference Figure 1-Figure 5 The utility model provides a fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator, comprising:

[0043] The housing 1 has an open bottom.

[0044] The batching container 2 is provided with a plurality of chambers for storing solvents and coatings respectively. The batching container 2 is arranged on one side of the top of the housing 1. The plurality of chambers are connected to a pumping mechanism through pipelines, and a first one-way valve is arranged in the pipelines.

[0045] The mixing shell 3 is arranged at the top of the inner cavity of the shell 1. The inner cavity of the mixing shell 3 is connected with the batching container 2 through a pumping mechanism. A mixing mechanism is arranged in the mixing shell 3.

[0046] The brush coating housing 4 is arranged at the bottom of the mixing housing 3. The mixing housing 3 is connected with the inner cavity of the brush coating housing 4 through a pipeline, and a second one-way valve is arranged in the pipeline. A percolation mechanism is arranged at the top of the inner cavity of the brush coating housing 4, and a brush coating mechanism is arranged at the bottom of the inner cavity of the brush coating housing 4.

[0047] The detection shell 5 is fixedly connected to the outer wall of the outer shell 1 , and an ultraviolet lamp 6 is arranged on one side of the inner cavity of the detection shell 5 .

[0048] Different coatings and solvents are filled in several chambers in the batching container 2, and the pumping and pressing mechanism is driven to draw the coatings and solvents in the batching container 2 into the mixing shell 3. The mixing shell 3 is a square container surrounded by plastic partitions, which is connected to the batching shell through the pumping and pressing mechanism. The first one-way valve can ensure the one-way flow of materials. After the pumping and pressing mechanism draws materials, the materials in the pumping and pressing shell 7 container enter the mixing shell 3 under the action of gravity. The spiral agitator 11 is driven to achieve uniform mixing of the materials. The stirring rate and stirring time of the spiral agitator 11 are set as needed. After the mixing is completed, the uniformly mixed materials reach the brushing shell 4 through the percolation net below, and the pumping and pressing mechanism is driven to push, so that the materials can be evenly sprayed out from the spraying mechanism. After the coating is dried, the ultraviolet lamp 6 is turned on to detect leaks, wherein the second one-way valve can ensure the one-way flow of materials when the pumping and pressing mechanism is pushed.

[0049] The light source is a UV lamp or LED tube with a suitable wavelength, based on the need for light excitation frequency to produce the fluorescent effect of the fluorescent coating material. The light source is fixed at the front end of the drying tube 15 to irradiate the fluorescent coating after drying and film formation. The fluorescent coating produces fluorescence under the excitation of light of a suitable wavelength. The operator can determine the oil leakage area according to the fluorescence intensity and distribution. A tin foil reflector is pasted inside the detection housing 5 to promote light reflection. Carbon black sealant is used to seal the joints to prevent the light from the light source from leaking out.

[0050] To further optimize the scheme, the pumping and pressure mechanism includes:

[0051] The pressure pumping housing 7 is fixedly connected to the top of the inner cavity of the housing 1, and a plurality of chambers are connected to the inner cavity of the pressure pumping housing 7 through a first one-way valve. A communication port is provided at the bottom of the inner cavity of the pressure pumping housing 7, and the communication port is connected to the inner cavity of the mixing housing 3;

[0052] The electric push rod 8 is fixedly connected to the outer wall of the pumping and pressing housing 7;

[0053] The piston 9 and the output end of the electric push rod 8 penetrate the pumping and pressing housing 7 and are fixedly connected to the piston 9 , and the outer wall of the piston 9 is in sliding contact with the inner wall of the pumping and pressing housing 7 .

[0054] The electric push rod 8 is specifically configured as an electric hydraulic rod, which extracts the paint by pulling the piston 9, and controls the amount of material squeezed in by pushing the piston 9 to determine the amount of paint sprayed from the nozzle 14.

[0055] To further optimize the solution, the mixing mechanism includes:

[0056] The mixing motor 10 is fixedly connected to the outer wall of the mixing housing 3;

[0057] The spiral stirrer 11 is arranged in the mixing housing 3 . The output end of the mixing motor 10 penetrates the mixing housing 3 and is fixedly connected to one end of the spiral stirrer 11 . The other end of the spiral stirrer 11 is rotatably connected to the inner wall of the mixing housing 3 .

[0058] Further optimization scheme, the infiltration mechanism includes:

[0059] The filter plate 12 is fixedly connected to the top of the inner cavity of the brush shell 4. A plurality of filter holes are opened on the filter plate 12, and a filter net is arranged in the filter holes.

[0060] In actual operation, according to the requirements of paint infiltration, a filter net can be added to the infiltration hole or the filter hole diameter and distribution density can be changed.

[0061] To further optimize the solution, the brushing mechanism includes:

[0062] A plurality of spray heads 14 are disposed at the bottom of the coating housing 4 and are communicated with the inner cavity of the coating housing 4 .

[0063] Further optimization plans also include:

[0064] The drying tube 15 is arranged at the other side of the inner cavity of the detection housing 5 .

[0065] The use of the drying tube 15 improves the film-forming efficiency of the coating and shortens the detection time of the oil leakage point of the transformer heat sink.

[0066] A digital LCD screen is provided outside the drying tube 15, which measures and displays the temperature inside the drying tube 15 in real time based on the current value of the thermistor, so as to assist in determining the ambient temperature and time required for the paint to dry. A resistance wire is provided inside the drying tube 15, and when the power is turned on, the resistance wire is energized to generate heat. When the drying tube 15 passes over the newly applied coating, it will heat the coating, thereby achieving rapid drying and film formation of the coating.

[0067] Further optimization plans also include:

[0068] The positioning frame 16 is fixed to the bottom of the housing 1 .

[0069] The provided positioning frame 16 can determine the spraying boundary.

[0070] According to a further optimized solution, the top openings of the chambers in the batching container 2 are respectively connected with threaded covers 17 via threads.

[0071] The batching container 2 is arranged at the front end of the handle 18, and the tops of the several chambers are opened for adding materials into the container, and the plastic threaded cover 17 with a sealing ring is used for sealing. A transparent glass window is provided on the side of the batching container 2 facing the handle 18, and the glass window is marked with scale lines and corresponding volume values, so that the operator can understand the filling amount of the materials in each container and add the appropriate amount of materials according to the material ratio requirements of the paint mixture.

[0072] According to a further optimized solution, the handle 18 is fixedly connected to the other side of the top surface of the shell 1 , and a protective glove is provided on the handle 18 .

[0073] In order to prevent the solvent from volatilizing and causing pollution to the environment and affecting the health of construction workers, on the basis of installing a sealing ring on the batching container 2 to ensure the sealing, safety warning signs and safety operating instructions are set on the bottle body of the batching container 2, the handheld handle 18, the light source, the resistance wire installation position and the shell 1 to remind the operator of safe operation precautions.

[0074] According to a further optimized solution, the switch 13 is arranged on the handle 18 and is electrically connected to the electric push rod 8 and the mixing motor 10 .

[0075] The switch 13 is arranged at the top of the housing 1, close to the operator. The handle 18 is arranged in the middle of the housing 1, and a protective glove is added to the handle 18 to prevent the operator from being injured by spillage of solvents and other materials.

[0076] The directions or positional relationships indicated by "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. The above embodiments only describe the preferred methods of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solution of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator, characterized in that: include: A housing (1), wherein the bottom of the housing (1) is open; A batching container (2) is provided with a plurality of chambers for storing solvents and coatings respectively. The batching container (2) is arranged on one side of the top of the housing (1). The plurality of chambers are connected to a pumping mechanism via pipelines, and a first one-way valve is arranged in the pipelines. A mixing shell (3) is arranged at the top of the inner cavity of the outer shell (1); the inner cavity of the mixing shell (3) is connected to the batching container (2) via the pumping and pressing mechanism; a mixing mechanism is arranged in the mixing shell (3); A brush coating housing (4) is arranged at the bottom of the mixing housing (3); the mixing housing (3) is connected to the inner cavity of the brush coating housing (4) through a pipeline, and a second one-way valve is arranged in the pipeline; a percolation mechanism is arranged at the top of the inner cavity of the brush coating housing (4); and a brush coating mechanism is arranged at the bottom of the inner cavity of the brush coating housing (4); The detection shell (5) is fixedly connected to the outer wall of the outer shell (1), and an ultraviolet lamp (6) is arranged on one side of the inner cavity of the detection shell (5).

2. A fluorescent paint brushing detection device for monitoring radiator oil leakage points according to claim 1, characterized in that: The pumping and pressing mechanism comprises: A pressure extraction shell (7) is fixedly connected to the top of the inner cavity of the shell (1); a plurality of chambers are connected to the inner cavity of the pressure extraction shell (7) via the first one-way valve; a communication port is provided at the bottom of the inner cavity of the pressure extraction shell (7); the communication port is connected to the inner cavity of the mixing shell (3); An electric push rod (8) fixedly connected to the outer wall of the pumping and pressing housing (7); The piston (9) has an output end of the electric push rod (8) that penetrates the pumping and pressure housing (7) and is fixedly connected to the piston (9), and an outer wall of the piston (9) is in sliding contact with an inner wall of the pumping and pressure housing (7).

3. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 2, characterized in that: The mixing mechanism comprises: A mixing motor (10) fixedly connected to the outer wall of the mixing housing (3); The spiral stirrer (11) is arranged in the mixing housing (3); the output end of the mixing motor (10) passes through the mixing housing (3) and is fixedly connected to one end of the spiral stirrer (11); and the other end of the spiral stirrer (11) is rotatably connected to the inner wall of the mixing housing (3).

4. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 1, characterized in that: The infiltration mechanism comprises: The filter plate (12) is fixedly connected to the top of the inner cavity of the brush shell (4), and a plurality of filter holes are opened on the filter plate (12), and a filter net is arranged in the filter holes.

5. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 1, characterized in that: The brushing mechanism comprises: A plurality of spray heads (14) are arranged at the bottom of the coating shell (4) and are connected to the inner cavity of the coating shell (4).

6. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 1, characterized in that: Also includes: A drying tube (15) is arranged on the other side of the inner cavity of the detection housing (5).

7. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 1, characterized in that: Also includes: A positioning frame (16) is fixedly connected to the bottom of the housing (1).

8. The fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 1 is characterized in that: The top openings of the chambers in the mixing container (2) are respectively connected with threaded covers (17) via threads.

9. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 3, characterized in that: A handle (18) is fixedly connected to the other side of the top surface of the shell (1), and a protective glove is arranged on the handle (18).

10. A fluorescent paint brushing detection device for monitoring the oil leakage point of a radiator according to claim 9, characterized in that: A switch (13) is arranged on the handle (18) and is electrically connected to the electric push rod (8) and the mixing motor (10).

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