Auxiliary device for mounting flexible photovoltaic connecting piece
By designing auxiliary devices for installation of flexible photovoltaic connectors, the problems of low installation efficiency and high safety risks of photovoltaic modules in large slope terrain and mountainous gully environments are solved, and efficient, safe and precise installation under harsh terrain conditions are achieved, improving the Overall construction quality.
Patent Information
- Application Number
- CN202420081251.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-12
AI Technical Summary
In large slope terrain or mountainous gully environments, traditional photovoltaic module installation methods require high altitude operation, resulting in low installation efficiency and difficult to ensure construction quality, especially when scaffolding and lifting vehicles cannot reach, resulting in safety risks and quality problems.
A flexible photovoltaic connector installation auxiliary device is designed, including auxiliary sleeves, force transmission parts and locking devices. The removable connector and locking head allow one hand to operate the electric wrench for nut tightening, reducing the altitude Operation requirements improve installation efficiency and safety.
This device enables precise positioning of the connectors, simplifies the fastening process, shortens the installation period, reduces construction safety risks, improves project quality, and is suitable for harsh terrain conditions.
Smart Images

Figure CN222192199U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic construction, and in particular relates to an auxiliary device for installing a flexible photovoltaic connector. Background Art
[0002] Because the height of the main cable structure of mountain flexible photovoltaic support from the ground varies greatly with the terrain, and the overall height difference of each span of the main cable is large, photovoltaic modules are usually initially installed using the sliding method. After sliding into place, it is very important to tighten the modules.
[0003] Traditional component connectors are bolts. When tightening the nuts on the bolts, construction workers usually need to stand on scaffolding or other lifting vehicles and hold electric wrenches or manual wrenches to perform the construction. During the construction, it is necessary to fix the hexagonal head of the bolt to be locked with one hand and use an electric wrench or a manual wrench with the other hand to twist the nut on the bolt to be locked, so as to achieve the purpose of fixing the bolt to be locked.
[0004] However, in actual engineering applications, especially large-span mountain photovoltaics, faced with harsh terrain conditions and no motor vehicle lanes, scaffolding cannot be erected normally and safely, and lifting vehicles cannot reach the site, which makes the installation and locking of high-altitude bolts a problem, resulting in low installation efficiency and difficulty in ensuring the quality of engineering construction, affecting the overall component installation qualification rate. Utility Model Content
[0005] In view of this, the utility model provides an auxiliary device for the installation of flexible photovoltaic connectors, which can effectively solve the impact of steep terrain or mountain gully environment on the installation of flexible photovoltaic bracket components. It has a light structure and convenient construction, can accurately position the connectors, improves the difficulty of component fastening construction, improves installation construction efficiency, shortens component installation period, reduces construction safety risks, improves project quality, and is practical and reliable.
[0006] The technical solution of the utility model is:
[0007] Auxiliary device for installing flexible photovoltaic connectors, including:
[0008] Auxiliary casing;
[0009] The force transmission member comprises a round tube, the round tube is inserted into the auxiliary sleeve, and the two ends of the round tube are respectively provided with an outer hexagonal sleeve and a square sleeve, the square sleeve is used to be detachably connected to the connector on the electric wrench, and the outer hexagonal sleeve is used to be connected to the nut to be locked;
[0010] The locking device comprises a connecting rod, one end of which is connected to the auxiliary sleeve, and the other end of which is provided with a locking head, which is used to match the outer diameter of the hexagonal head of the bolt to be locked, and the center of the locking head and the center of the auxiliary sleeve are located on the same straight line.
[0011] Preferably, the auxiliary sleeve comprises a straight sleeve, the inner and outer diameter cross-sections of the straight sleeve are both circular, and the straight sleeve is fixedly connected to the connecting rod.
[0012] Preferably, the locking head comprises a hexagonal sleeve, the inner diameter of the hexagonal sleeve matches the outer diameter of the hexagonal head of the bolt to be locked, the center of the hexagonal sleeve and the center of the auxiliary sleeve are located on the same straight line, and the hexagonal sleeve is fixedly connected to one end of the connecting rod.
[0013] Preferably, the distance from the bottom surface of the hexagonal sleeve to the top surface of the straight sleeve is 95 mm-105 mm.
[0014] Preferably, the distance from the bottom surface of the hexagonal sleeve to the top surface of the straight sleeve is 100 mm.
[0015] Preferably, the cross section of the connecting rod is rectangular.
[0016] Preferably, the connecting rod comprises a first plate body, a second plate body and a third plate body which are vertically fixedly connected in sequence end to end, the first plate body is fixedly connected to the outer wall of the straight sleeve, and the third plate body is fixedly connected to the hexagonal sleeve.
[0017] Preferably, a hand-holding portion is provided on the straight sleeve, and the hand-holding portion is located on a side of the straight sleeve away from the hexagonal sleeve.
[0018] Preferably, the hand-held portion is 100 mm-200 mm away from one end of the straight sleeve.
[0019] Preferably, the hand-held portion is 180 mm away from one end of the straight sleeve.
[0020] The utility model provides an auxiliary device for installing a flexible photovoltaic connector. When in use, the round tube is inserted into the straight sleeve, the four-corner sleeve and the connector on the electric wrench are detachably connected, the outer hexagonal sleeve is detachably connected to the nut to be locked, and the round tube can be moved up and down in the straight sleeve so that the centers of the round tube, the straight sleeve and the hexagonal sleeve are kept in one line. After the assembly is adjusted to a suitable position according to actual needs on site, the hexagonal sleeve is inserted into the bolt head of the connector and locked, and then the handle is held tightly with one hand and the electric wrench is held with the other hand to drive the round tube to rotate so that the nut to be locked is tightened. After a nut is locked, the device can be moved in parallel to the position of the next nut, and work can begin. The auxiliary device can be used to tighten the nuts while standing on the ground, which saves time and effort, is safe and easy to operate.
[0021] Compared with the prior art, the utility model can effectively solve the impact of steep terrain or mountain gully environment on the installation of flexible photovoltaic bracket components. It has a light structure and convenient construction. It can accurately position the connectors, improve the difficulty of component fastening construction, improve installation efficiency, shorten component installation period, reduce construction safety risks, improve project quality, and is practical and reliable, so it is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the local structure of the utility model Figure 1 ;
[0024] Figure 3 It is a schematic diagram of the local structure of the utility model Figure 2 .
[0025] Figure 4 It is a schematic diagram of the local structure of the utility model Figure 3 ;
[0026] Figure 5 It is a schematic diagram of the local structure of the utility model Figure 4 ;
[0027] Figure 6 It is a schematic diagram of the local structure of the utility model Figure 5 ;
[0028] Figure 7 It is a schematic diagram of the local structure of the utility model Figure 6 ;
[0029] Figure 8 It is a schematic diagram of the local structure of the utility model Figure 7 ;
[0030] Fig. 9 It is a schematic diagram of the local structure of the utility model Figure 8 . DETAILED DESCRIPTION
[0031] The height of the main cable structure of the mountain flexible photovoltaic support from the ground varies greatly with the terrain, and the overall height difference of each span of the main cable is large. Photovoltaic modules are usually initially installed by the sliding method. After sliding into place, the tightening of the modules is very important. The tightening of the nuts of traditional module connectors usually requires construction workers to stand on scaffolding or other lifting vehicles and hold electric wrenches or manual wrenches for construction. However, in actual engineering applications, especially large-span mountain photovoltaics, faced with adverse factors such as harsh terrain conditions and no motor vehicle lanes, scaffolding cannot be set up normally and safely, lifting vehicles cannot reach, and safety risks are high, resulting in low installation efficiency and difficult to ensure engineering construction quality, affecting the overall module installation qualification rate. In order to solve this problem, the utility model provides an auxiliary device for the installation of flexible photovoltaic connectors. The following is combined with Figures 1 to 9 The utility model is further described with reference to the structural schematic diagram of FIG.
[0032] Example 1
[0033] like Figures 1 to 9 As shown, the auxiliary device for installing flexible photovoltaic connectors provided by the utility model aims to improve the difficulty of component fastening construction, shorten component installation period, improve construction efficiency, reduce safety risks, and improve project quality. The auxiliary device can not only meet the needs of on-site construction, but also ensure the technical, economical and rationality of the auxiliary device, which can accumulate and provide reference basis for subsequent construction in this field.
[0034] To ensure that the device meets the use requirements and at the same time ensure the safety and integrity of the auxiliary device itself as much as possible, such as Figure 1 As shown, the auxiliary device is divided into an auxiliary sleeve 1, a force transmission member 2 and a locking device 3. The locking device 3 is arranged on one side of the auxiliary sleeve 1 and connected to the auxiliary sleeve 1. The force transmission member 2 is sleeved in the auxiliary sleeve 1.
[0035] like Figure 2 As shown, the auxiliary sleeve 1 includes a straight sleeve 11, and the inner and outer diameter cross-sections of the straight sleeve 11 are both circular. The straight sleeve 11 is made of lightweight aluminum alloy. Aluminum alloy has low density and high rigidity, so it can reduce the weight of the entire device while ensuring rigidity, making it convenient to carry and use.
[0036] In actual product design, the preferred length of the straight sleeve 11 is 1350 mm, the inner diameter is 25 mm, and the outer diameter is 30 mm.
[0037] For the convenience of operation, a hand-held portion 12 may be provided on the straight sleeve 11. Figure 2 As shown, it is convenient to straighten the casing 11 during operation.
[0038] Furthermore, for the purpose of lightweight design, the material of the handheld portion 12 may be preferably aluminum alloy, so as to ensure rigidity while reducing the weight of the entire device.
[0039] Furthermore, the hand-held portion 12 may be a handle, which may be a commercially available product, and the handle and the straight sleeve 11 may be fixed with screws.
[0040] Furthermore, in order to match the preferred size of the straight sleeve 11, the outer diameter of the handle may preferably be 20 mm in width and 100 mm in length.
[0041] Furthermore, in order to expand the application scope of the entire device as much as possible, the handle is fixedly connected to one side of the straight sleeve 11, and the hand-held part 12 is 100mm-200mm away from one end of the straight sleeve 11. Preferably, the hand-held part 12 is 180mm away from one end of the straight sleeve 11.
[0042] like Figure 1 , Figure 3 and Figure 4 As shown, the locking device 3 includes a locking head and a connecting rod 31. The locking head can be directly implemented by a hexagonal sleeve 32. The specifications of the hexagonal sleeve 32 are an outer diameter of 18 mm, a length of 10 mm, and an opening inner diameter of 14 mm. The inner diameter of the hexagonal sleeve 32 matches the outer diameter of the hexagonal head of the bolt to be locked.
[0043] The connecting rod 31 is made of a flat steel with a rectangular cross section, and the rectangle is 15 mm wide and 5 mm thick. One end of the connecting rod 31 is connected to the hexagonal sleeve 32, and the other end is connected to the straight sleeve 11, so that the hexagonal sleeve 32 and the straight sleeve 11 are connected as a whole, and at the same time, the center of the hexagonal sleeve 32 is consistent with the center of the straight sleeve 11.
[0044] Furthermore, the distance from the bottom surface of the hexagonal sleeve 32 to the top surface of the straight sleeve 11 is 95 mm-105 mm, and preferably the distance between the bottom surface of the hexagonal sleeve 32 and the top surface of the auxiliary sleeve 1 is 100 mm.
[0045] Furthermore, the shape of the connecting rod 31 is preferably U-shaped, and the connecting rod 31 includes a first plate body, a second plate body and a third plate body which are vertically fixedly connected in sequence end to end. The first plate body is fixedly connected to the outer wall of the straight sleeve 11, and the third plate body is fixedly connected to the hexagonal sleeve 32.
[0046] like Figures 5 to 9 As shown, the force transmission member 2 is realized by a round tube 21 with a length of 1500 mm and a diameter of 20 mm. The round tube 21 is made of aluminum alloy. The aluminum alloy is used to ensure rigidity while reducing the weight of the entire device. An outer hexagonal sleeve 23 and a square sleeve 22 are welded at both ends of the round tube 21. The square sleeve 22 is used to be detachably connected to the connector on the electric wrench to facilitate power transmission, and the outer hexagonal sleeve 23 is used to be detachably connected to the nut to be locked to facilitate tightening the nut to be locked.
[0047] The outer diameter of the round tube 21 is 18 mm and the length is 30 mm. The inner diameter of the opening of the square sleeve 22 is 12 mm, and the inner diameter of the opening of the outer hexagonal sleeve 23 is 14 mm.
[0048] When in use, the round tube 21 is inserted into the straight sleeve 11, the square sleeve 22 and the connector on the electric wrench are detachably connected, the outer hexagonal sleeve 23 is detachably connected to the nut to be locked, and the round tube 21 can be moved up and down in the straight sleeve 11, so that the centers of the round tube 21, the straight sleeve 11 and the hexagonal sleeve 32 are kept in a line. After adjusting the assembly to a suitable position according to actual needs on site, the hexagonal sleeve 32 is inserted into the bolt head of the connector and locked, and then one hand holds the handle tightly, and the other hand holds the electric wrench, and the nut to be locked is tightened by driving the round tube 21 to rotate. After a nut is locked, the device can be moved parallel to the position of the next nut, and then work can begin.
[0049] With this auxiliary device, you can tighten nuts while standing on the ground, which saves time and effort, is safe and easy to operate.
[0050] The utility model can effectively solve the impact of steep slope terrain or mountain gully environment on the installation of flexible photovoltaic bracket components. It has a light structure and is easy to construct. It can accurately position the connecting parts, improve the difficulty of component fastening construction, improve installation construction efficiency, shorten component installation period, reduce construction safety risks, and improve project quality. It is practical and reliable, has strong practicality, and is worthy of promotion.
[0051] The above disclosure is only a preferred specific embodiment of the present invention, but the embodiments of the present invention are not limited thereto, and any changes that can be conceived by those skilled in the art should fall within the protection scope of the present invention.
Claims
1. Auxiliary device for installation of flexible photovoltaic connector, characterized in that: include: Auxiliary sleeve (1); The force transmission member (2) comprises a round tube (21), wherein the round tube (21) is inserted into the auxiliary sleeve (1), and an outer hexagonal sleeve (23) and a square sleeve (22) are respectively provided at two ends of the round tube (21), wherein the square sleeve (22) is used for detachably connecting with a connector on an electric wrench, and the outer hexagonal sleeve (23) is used for connecting with a nut to be locked; The locking device (3) comprises a connecting rod (31), one end of which is connected to the auxiliary sleeve (1), and the other end of which is provided with a locking head, the locking head being used to match the outer diameter of the hexagonal head of the bolt to be locked, and the center of the locking head and the center of the auxiliary sleeve (1) are located on the same straight line.
2. The auxiliary device for installing a flexible photovoltaic connector according to claim 1, characterized in that: The auxiliary sleeve (1) comprises a straight sleeve (11), the inner and outer diameter cross-sections of the straight sleeve (11) are both circular, and the straight sleeve (11) is fixedly connected to the connecting rod (31).
3. The auxiliary device for installing a flexible photovoltaic connector according to claim 2, characterized in that: The locking head comprises a hexagonal sleeve (32), the inner diameter of the hexagonal sleeve (32) matches the outer diameter of the hexagonal head of the bolt to be locked, the center of the hexagonal sleeve (32) and the center of the auxiliary sleeve (1) are located on the same straight line, and the hexagonal sleeve (32) is fixedly connected to one end of the connecting rod (31).
4. The auxiliary device for installing a flexible photovoltaic connector according to claim 3, characterized in that: The distance from the bottom surface of the hexagonal sleeve (32) to the top surface of the straight sleeve (11) is 95 mm to 105 mm.
5. The auxiliary device for installing a flexible photovoltaic connector according to claim 4, characterized in that: The distance from the bottom surface of the hexagonal sleeve (32) to the top surface of the straight sleeve (11) is 100 mm.
6. The auxiliary device for installing a flexible photovoltaic connector according to claim 3, characterized in that: The cross section of the connecting rod (31) is rectangular.
7. The auxiliary device for installing a flexible photovoltaic connector according to claim 6, characterized in that: The connecting rod (31) comprises a first plate body, a second plate body and a third plate body which are vertically fixedly connected in sequence end to end, the first plate body is fixedly connected to the outer wall of the straight sleeve (11), and the third plate body is fixedly connected to the hexagonal sleeve (32).
8. The auxiliary device for installing a flexible photovoltaic connector according to claim 3, characterized in that: The straight sleeve (11) is provided with a hand-held portion (12), and the hand-held portion (12) is located on a side of the straight sleeve (11) away from the hexagonal sleeve (32).
9. The auxiliary device for installing a flexible photovoltaic connector according to claim 8, characterized in that: The hand-held portion (12) is 100 mm to 200 mm away from one end of the straight sleeve (11).
10. The auxiliary device for installing a flexible photovoltaic connector according to claim 9, characterized in that: The hand-held portion (12) is 180 mm away from one end of the straight sleeve (11).
