Washing machine shell pre-bending device

By using clamping mechanism and lifting mobile platform in the pre-bending device of the washing machine housing, the limitations of existing bending machines for specific diameters and arcs are solved, diversified bending and rapid correction are achieved, and the defective rate is significantly reduced and improve bending efficiency.

CN222271252UActive Publication Date: 2024-12-31JIANGSU EASY WASH INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421021984.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-31
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Existing bending machines can only be bent for bending parts of a specific diameter or arc, resulting in a single product and bending deviation, which cannot be quickly corrected, resulting in high defect rate and low bending efficiency.

Method used

A pre-bending device for the outer shell of the washing machine is designed, and the clamping mechanism is used to fix the bent parts, and the height and position of the bend mechanism are adjusted by lifting and moving platform, supporting bending of multiple diameters and arcs, and moving mechanism is lifting and lowering. Implement correction of bends and avoid repeated clamping.

Benefits of technology

Bending operations of various diameters and arcs are achieved, reducing defective rates, improving product quality and bending efficiency, and correcting dimensional deviations without replacing equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222271252U_ABST
Patent Text Reader

Abstract

The utility model provides a washing machine shell pre-bending device which comprises a base plate, a clamping mechanism used for clamping a piece to be bent is arranged on one side of the base plate, a bending mechanism is arranged on the other side of the base plate, the bending mechanism comprises a vertical plate arranged on the base plate, and a lifting moving platform is arranged on the vertical plate. A fixing plate is arranged on the lifting moving platform, a bending groove used for supporting a part to be bent is formed in the fixing plate, a bending roller is arranged on the upper portion of the fixing plate in a sliding mode, and a correction roller is rotationally arranged on the inner side wall of the side, close to the clamping mechanism, of the bending groove. According to the utility model, the clamping mechanism can be used for clamping and fixing a piece to be bent, and then the lifting moving platform is used for conveniently and quickly adjusting the height and the position of the bending mechanism, so that the bending operation of products with various diameters and radians is facilitated, the defective rate of the products is greatly reduced, and the production efficiency is improved. And the product quality and the bending efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending devices, in particular to a pre-bending device for a washing machine shell. Background Art

[0002] As an appearance part and an important part of the washing machine, the outer shell of the washing machine has very high requirements on the outer surface and cannot have any wear and damage. The level of its bending technology directly affects the appearance and performance of the washing machine.

[0003] During the bending process, the current bending machines can only bend parts with a specific diameter or a specific curvature, resulting in a relatively single bent product. When there is a certain bending deviation, it cannot be corrected. The correction work needs to be replaced with a new reverse bending machine with a repair function. Repeated clamping will cause a large dimensional deviation of the product, resulting in a greatly increased defective rate, affecting the quality of the product and reducing the bending efficiency. Utility Model Content

[0004] In view of this, the utility model provides a pre-bending device for a washing machine shell, which can realize the clamping and fixing operation of the bent part through a clamping mechanism, and then realize the convenient and fast adjustment operation of the height and position of the bending mechanism through a lifting and moving platform, which is convenient for the bending operation of products with various diameters and curvatures, and the types of bent products are more diverse. When dimensional deviation occurs, there is no need to replace the bending equipment. The lifting and moving mechanism can be used to correct the bending operation of the product without repeated clamping, which greatly reduces the defective rate of the product and improves the product quality and bending efficiency.

[0005] In order to solve the above technical problems, the utility model provides a washing machine shell pre-bending device, comprising a base plate, a clamping mechanism for clamping a to-be-bent piece is arranged on one side of the base plate, a bending mechanism for bending the to-be-bent piece clamped on the clamping mechanism is arranged on the other side of the base plate, the bending mechanism comprises a vertical plate arranged on the base plate, a lifting and moving platform is arranged on the vertical plate, a fixing plate is arranged on the lifting and moving platform and located on the outer side of the clamping mechanism, a bending groove for supporting the to-be-bent piece is arranged on the fixing plate, a bending roller is slidably arranged on the upper part of the fixing plate, and the bending groove is close to the clamping mechanism A correction roller is rotatably arranged on the inner wall on the side. The utility model can realize the clamping and fixing operation of the bent part through the clamping mechanism, and then realize the convenient and rapid adjustment operation of the height and position of the bending mechanism through the lifting and moving platform, which is convenient for the bending operation of products with various diameters and curvatures, and the types of bent products are more diverse. When dimensional deviation occurs, there is no need to replace the bending equipment. The lifting and moving mechanism can realize the correction and bending operation of the product without repeated clamping, which greatly reduces the defective rate of the product and improves the product quality and bending efficiency.

[0006] The lifting and moving platform includes a first telescopic push rod arranged on a base plate, a sliding block is arranged at the end of an output rod of the first telescopic push rod, a lower part of a fixed plate is arranged at the upper part of the sliding block, a mounting plate is arranged on the fixed plate, a second telescopic push rod is arranged on the mounting plate, a supporting bearing seat is arranged at the end of the output rod of the second telescopic push rod, and a bending roller is arranged on an inner ring of a bearing in the supporting bearing seat through a rotating shaft. The utility model can push the sliding block to move the fixed plate and the bending groove on the fixed plate upward to a position where the part to be bent is located between the correction roller and the bending groove through the extension of the output rod of the first telescopic push rod, and then start the clamping mechanism to release it, so that the part to be bent is inserted between the correction roller and the bending groove to extend the position to be bent, and then start the clamping mechanism to clamp the part to be bent, and then start the output rod of the first telescopic push rod to extend it to bend the part to be bent to the bending position of the bending roller. The bending roller can be driven to move left and right to realize bending operations of different diameters of the bending parts, and the operation is more efficient and convenient. When it is necessary to correct the out-of-tolerance bending parts, the output rod of the first telescopic push rod is started to extend and retract to the appropriate length, and the output rod of the second telescopic push rod is started to extend or retract to the appropriate length when necessary.

[0007] A slide rail is arranged on the vertical plate, and the slider is slidably arranged in the slide rail. The first telescopic push rod and the second telescopic push rod are both electric telescopic rods. Through the guide and limiting effect of the slide rail on the slider, the slider can be lifted and lowered with the fixed plate thereon, the bending groove and the bending roller on the fixed plate, and the correction roller more stably, thereby greatly improving the working stability of the entire device.

[0008] The bending groove is a U-shaped arc groove. The vertical parts on both sides of the U-shaped arc groove can be used to limit and block the bent parts to prevent them from jumping too much to the left and right and affecting the stability and bending accuracy of the device.

[0009] In summary, compared with the prior art, the present application includes at least one of the following beneficial technical effects:

[0010] 1. The utility model can realize the clamping and fixing operation of the bending part through the clamping mechanism, and then realize the convenient and fast adjustment operation of the height and position of the bending mechanism through the lifting and moving platform, which is convenient for the bending operation of products with various diameters and curvatures, and the types of bent products are more diverse. When dimensional deviation occurs, there is no need to replace the bending equipment. The lifting and moving mechanism can realize the correction and bending operation of the product without repeated clamping, which greatly reduces the defective rate of the product and improves the product quality and bending efficiency.

[0011] 2. The utility model can push the slider with the fixed plate and the bending groove on the fixed plate to move upward to the position where the piece to be bent is located between the correction roller and the bending groove by extending the output rod of the first telescopic push rod, and then start the clamping mechanism to loosen it, so that the piece to be bent is inserted between the correction roller and the bending groove to extend the position to be bent, and then start the clamping mechanism to clamp the piece to be bent, and then start the output rod of the first telescopic push rod to extend it to bend the piece to be bent into the bending range of the bending roller, and then start the output rod of the second telescopic push rod to extend it to push the bending roller to achieve the bending operation of the piece to be bent. In this process, if the bending radius needs to be modified, only the start The output rod of the first telescopic push rod can be extended or retracted. At this time, the output rod of the telescopic push rod can move up and down with the bending groove in the extended and retracted state to change the size of the bending radius. At the same time, the output rod of the second telescopic push rod can be started to extend and retract to an appropriate angle according to the curvature of the bending connection, so as to drive the bending roller to move left and right to realize bending operations of different diameters of the bending parts. The operation is more efficient and convenient. When it is necessary to correct the out-of-tolerance bending parts, the output rod of the first telescopic push rod is started to extend and retract to an appropriate length. If necessary, the output rod of the second telescopic push rod can be started to extend or retract to an appropriate length.

[0012] 3. Through the guiding and limiting effect of the slide rail on the slider, the lifting and lowering of the slider with the fixed plate, the bending groove and bending roller on the fixed plate and the correction roller can be more stable, which greatly improves the working stability of the whole device.

[0013] 4. The vertical parts on both sides of the U-shaped arc groove can be used to limit and block the bent parts to prevent them from jumping too much to the left and right and affecting the stability and bending accuracy of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the pre-bending device for the washing machine housing of the utility model;

[0015] Figure 2 This is an enlarged view of the structure at A of the utility model;

[0016] Figure 3 It is a front view of the pre-bending device for the washing machine housing of the utility model;

[0017] Figure 4 This is a structural schematic diagram of the washing machine shell pre-bending device of the utility model from another perspective.

[0018] Explanation of the reference numerals: 100, base plate; 200, clamping mechanism; 300, bending mechanism; 310, vertical plate; 320, lifting and moving platform; 321, first telescopic push rod; 322, sliding block; 323, second telescopic push rod; 324, supporting bearing seat; 325, sliding rail; 400, fixing plate; 500, bending groove; 600, bending roller; 700, correction roller. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0020] like Figure 1-4As shown: This embodiment provides a pre-bending device for a washing machine shell, comprising a base plate 100, a clamping mechanism 200 for clamping a to-be-bent piece is arranged on one side of the base plate 100, a bending mechanism 300 for bending the to-be-bent piece clamped on the clamping mechanism 200 is arranged on the other side of the base plate 100, the bending mechanism 300 comprises a vertical plate 310 arranged on the base plate 100, a lifting and moving platform 320 is arranged on the vertical plate 310, a fixing plate 400 is arranged on the lifting and moving platform 320 and located on the outer side of the clamping mechanism 200, a bending groove 500 for supporting the to-be-bent piece is arranged on the fixing plate 400, and a bending groove 500 for supporting the to-be-bent piece is arranged on the upper part of the fixing plate 400. The bending roller 600 and the correction roller 700 are rotatably arranged on the inner wall of the bending groove 500 on the side close to the clamping mechanism 200. The utility model can realize the clamping and fixing operation of the bent part through the clamping mechanism 200, and then realize the convenient and fast adjustment operation of the height and position of the bending mechanism 300 through the lifting and moving platform 320, which is convenient for the bending operation of products with various diameters and curvatures, and the types of bent products are more diverse. When dimensional deviation occurs, there is no need to replace the bending equipment. The lifting and moving mechanism can realize the correction and bending operation of the product without repeated clamping, which greatly reduces the defective rate of the product and improves the quality and bending efficiency of the product.

[0021] According to one embodiment of the utility model, Figure 1-4As shown, the lifting and moving platform 320 includes a first telescopic push rod 321 arranged on the base plate 100, and a slider 322 is arranged at the output rod end of the first telescopic push rod 321, and the lower part of the fixed plate 400 is arranged at the upper part of the slider 322, and a mounting plate is arranged on the fixed plate 400, and a second telescopic push rod 323 is arranged on the mounting plate, and a supporting bearing seat 324 is arranged at the output rod end of the second telescopic push rod 323, and the bending roller 600 is arranged on the inner ring of the bearing in the supporting bearing seat 324 through the rotation of the rotating shaft. The utility model can push the slider 322 with the fixed plate 400 and the bending groove 500 on the fixed plate 400 to move upward to the position where the part to be bent is located between the correction roller 700 and the bending groove 500, and then start the clamping mechanism to release it, so that the part to be bent is inserted between the correction roller 700 and the bending groove 500 to extend the position to be bent, and then start the clamping mechanism to clamp the part to be bent, and then start the first telescopic push rod 321. The output rod of 21 is extended to bend the workpiece to be bent within the bending range of the bending roller 600, and then the output rod of the second telescopic push rod 323 is started to extend to push the bending roller 600 to realize the bending operation of the workpiece to be bent. In this process, if the bending radius needs to be modified, it is only necessary to start the output rod of the first telescopic push rod 321 to extend or retract. At this time, the output rod of the telescopic push rod can carry the bending groove 500 to move up and down to change the size of the bending radius in the extended and retracted state. At the same time, the output rod of the second telescopic push rod 323 can be started to extend to the appropriate retracted angle according to the curvature of the bending connection, so as to drive the bending roller 600 to move left and right to realize the bending operation of different diameters of the workpiece to be bent. The operation is more efficient and convenient. When it is necessary to correct the out-of-tolerance workpiece to be bent, the output rod of the first telescopic push rod 321 is started to extend and retract to the appropriate length. If necessary, the output rod of the second telescopic push rod 323 is started to extend or retract to the appropriate length.

[0022] According to another embodiment of the present invention, Figure 1 and Figure 3 As shown, a slide rail 325 is arranged on the vertical plate 310, and the slider 322 is slidably arranged in the slide rail 325. The first telescopic push rod 321 and the second telescopic push rod 323 are both electric telescopic rods. Through the guide and limiting effect of the slide rail 325 on the slider 322, the slider 322 can be lifted and lowered with the fixed plate 400 thereon and the bending groove 500, bending roller 600 and correction roller 700 on the fixed plate 400 more stably, thereby greatly improving the working stability of the entire device.

[0023] According to another embodiment of the present invention, Figure 1 and Figure 4As shown, the bending groove 500 is a U-shaped arc groove, and the vertical parts on both sides of the U-shaped arc groove can be used to limit and block the bent part to avoid excessive left and right jumping that affects the stability and bending accuracy of the device.

[0024] The use of the utility model:

[0025] First of all, it should be made clear that the bending device involved in the utility model is mainly used for bending sheet metal. The utility model takes the bending of the washing machine shell as an example to explain its use method in detail. When the washing machine shell needs to be bent, the output rod of the first telescopic push rod 321 extends to push the slider 322 with the fixed plate 400 and the bending groove 500 on the fixed plate 400 to move upward to the position where the part to be bent is located between the correction roller 700 and the bending groove 500, and then the clamping mechanism is started to release, and the part to be bent is inserted into the correction roller 700 and the bending groove 500. The bending groove 500 is extended to the position to be bent, and then the clamping mechanism is started to clamp the piece to be bent, and then the output rod of the first telescopic push rod 321 is started to extend to bend the piece to be bent into the bending range of the bending roller 600, and then the output rod of the second telescopic push rod 323 is started to extend to push the bending roller 600 to achieve the bending operation of the piece to be bent. In this process, if the bending radius needs to be modified, it is only necessary to start the output rod of the first telescopic push rod 321 to extend or retract it. At this time, the output rod of the telescopic push rod can be extended or retracted with the bending The bending groove 500 can move up and down to change the size of the bending radius. At the same time, the output rod of the second telescopic push rod 323 can be started to extend and retract to an appropriate angle according to the curvature of the bending connection, so as to drive the bending roller 600 to move left and right to realize the bending operation of different diameters of the bending part. The operation is more efficient and convenient. When it is necessary to correct the out-of-tolerance bending part, the output rod of the first telescopic push rod 321 is started to extend and retract to an appropriate length. If necessary, the output rod of the second telescopic push rod 323 is started to extend or retract to an appropriate length. The utility model can realize the clamping and fixing operation of the bending part through the clamping mechanism 200, and then realize the convenient and rapid adjustment of the height and position of the bending mechanism 300 through the lifting and moving platform 320, which is convenient for the bending operation of products of various diameters and curvatures, and the types of bent products are more diverse. When dimensional deviation occurs, there is no need to replace the bending equipment. The product can be corrected and bent through the action of the lifting and moving mechanism, and repeated clamping is not required, which greatly reduces the defective rate of the product and improves the quality and bending efficiency of the product.

[0026] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0027] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A washing machine housing pre-bending device, comprising a base plate (100), characterized in that: A clamping mechanism (200) for clamping a workpiece to be bent is arranged on one side of the base plate (100), and a bending mechanism (300) for bending the workpiece to be bent clamped on the clamping mechanism (200) is arranged on the other side of the base plate (100). The bending mechanism (300) comprises a vertical plate (310) arranged on the base plate (100), a lifting and moving platform (320) is arranged on the vertical plate (310), a fixed plate (400) is arranged on the lifting and moving platform (320) and located on the outer side of the clamping mechanism (200), a bending groove (500) for supporting the workpiece to be bent is arranged on the fixed plate (400), a bending roller (600) is slidably arranged on the upper part of the fixed plate (400), and a correction roller (700) is rotatably arranged on the inner side wall of the bending groove (500) on the side close to the clamping mechanism (200).

2. The washing machine housing pre-bending device according to claim 1, characterized in that: The lifting and moving platform (320) includes a first telescopic push rod (321) arranged on a base plate (100), a slider (322) being arranged at the end of an output rod of the first telescopic push rod (321), a lower part of the fixed plate (400) being arranged on the upper part of the slider (322), a mounting plate being arranged on the fixed plate (400), a second telescopic push rod (323) being arranged on the mounting plate, and a supporting bearing seat (324) being arranged at the end of an output rod of the second telescopic push rod (323).

3. The washing machine housing pre-bending device according to claim 2, characterized in that: The bending roller (600) is rotatably arranged on the inner ring of the bearing in the supporting bearing seat (324) via a rotating shaft.

4. The washing machine housing pre-bending device according to claim 3, characterized in that: A slide rail (325) is arranged on the vertical plate (310), and the sliding block (322) is slidably arranged in the slide rail (325).

5. The washing machine housing pre-bending device according to claim 4, characterized in that: The first telescopic push rod (321) and the second telescopic push rod (323) are both electric telescopic rods.

6. The washing machine housing pre-bending device according to claim 2, characterized in that: The bending groove (500) is a U-shaped arc groove.

Citation Information

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