Material-saving type cutting equipment
By introducing an automatic loading and conveying system and clamping mechanism into furniture production and processing equipment, the problems of tail material waste and dust accumulation are solved, and the complete cutting and efficient processing of parts are achieved, which improves cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202421139704.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing cutting equipment for furniture production and processing lacks a left-right feed support mechanism when cutting wooden boards, resulting in the inability to cut tail materials, resulting in waste of cutting, and dust accumulation of cutting equipment affects processing efficiency.
A material-saving cutting equipment is designed, including automatic loading and conveying system, feeding and pressing components, cutting components and discharge and pressing components. The side pressure plate and upper pressure plate are driven to clamp the wooden board through the side pressure cylinder and the upper pressure cylinder. Tight, combining cutting motors and push cylinders to achieve automated cutting, ensuring the stability and integrity of the parts during cutting.
Complete cutting of parts is achieved, the tail material waste is reduced, the cutting accuracy and efficiency is improved, and the dust accumulation problem is solved through external shields, improving processing safety and efficiency.
Smart Images

Figure CN222290413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting equipment, in particular to a material-saving cutting equipment. Background Art
[0002] Furniture refers to the utensils and facilities that are indispensable for humans to maintain normal life, engage in production practice and carry out social activities. It mainly includes wardrobes, tables, chairs, beds, sofas, etc. With the continuous development and innovation of the times, there are many kinds of materials for furniture, including wood, leather, synthetic polymer materials, etc. However, the furniture that people widely like is mainly wooden furniture. In the process of processing wooden furniture, it is necessary to cut the wood boards to obtain the required size of wood boards.
[0003] Most of the existing cutting equipment used in furniture production and processing fixes the wooden board to be cut, and then cuts the wooden board by moving the cutting tool. However, since the existing cutting equipment used in furniture production and processing does not have a left and right feeding support mechanism when cutting the wooden board, the wooden board will produce tailings that cannot be cut during cutting, thereby causing waste of cutting. In addition, the cutting equipment is generally set on a complete platform, which causes dust generated by cutting to accumulate and requires frequent cleaning, thereby affecting the cutting processing efficiency. Utility Model Content
[0004] The purpose of the utility model is to solve the problems of the above-mentioned background technology and to provide a material-saving cutting device.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A material-saving cutting equipment comprises a main frame, on which a feeding component for automatically feeding and conveying materials is installed, and a feeding pallet is placed on the upper end of the feeding component; a feeding and pressing component, a cutting component and a discharging and pressing component are arranged in sequence from right to left at the center of the upper end of the main frame, and a pushing component is fixedly installed on the upper end of the main frame, and the pushing component is connected to the cutting component; the external shield is fixedly arranged on the upper end of the main frame, and the external shield covers the outside of the feeding and pressing component, the cutting component and the discharging and pressing component.
[0007] As a further solution of the utility model: a side pressure cylinder is fixedly installed on the upper end of the main frame, a side pressure plate is fixedly installed on the output end of the side pressure cylinder, and the side pressure cylinder is located between the feeding and pressing component and the cutting component.
[0008] As a further solution of the utility model: an upper pressure seat is fixedly installed on the upper end of the main frame, an upper pressure cylinder facing each other vertically is fixedly installed on the upper pressure seat, and an upper pressure plate is fixedly installed on the output end of the upper pressure cylinder.
[0009] As a further solution of the utility model: the feed pressing component and the discharge pressing component have the same structure, and are both provided with multiple groups.
[0010] As a further solution of the utility model: the feeding and pressing component includes a pressing seat fixedly installed on the upper end of the main frame, a pressing cylinder vertically downward is fixedly installed on the pressing seat, a pressing frame is fixedly installed on the output end of the pressing cylinder, and a pressing roller is rotatably installed on the pressing frame.
[0011] As a further solution of the utility model: the loading component includes multiple groups of conveying shafts rotatably installed on the main frame, the number and position of the conveying shafts correspond to the feeding pressing component and the discharging pressing component, and conveying rollers are fixedly installed on the conveying shafts.
[0012] As a further solution of the utility model: the pushing component includes a pushing seat fixedly mounted on the main frame and two sets of pushing guide rails, the cutting component is slidably connected to the pushing guide rails, a pushing cylinder is fixedly mounted on the pushing seat, and the output end of the pushing cylinder is fixedly connected to the cutting component.
[0013] As a further solution of the utility model: the cutting component includes a cutting seat, a guide rail slider that cooperates with the pushing guide rail is fixedly arranged at the lower end of the cutting seat, a cutting bracket is installed on the cutting seat, a cutting motor is fixedly installed on the cutting bracket, and a cutting saw blade is fixedly installed on the output shaft of the cutting motor.
[0014] As a further solution of the utility model: two sets of lifting guide rails are fixedly installed on the cutting seat, the cutting bracket is slidably connected to the lifting guide rails, a top plate is fixedly provided on the upper end of the cutting seat, a lifting cylinder is fixedly installed on the top plate, and the output end of the lifting cylinder is fixedly connected to the cutting bracket.
[0015] As a further solution of the utility model: a protective cover is fixedly installed on the cutting bracket, and the protective cover covers the upper half of the cutting saw blade.
[0016] Beneficial effects of the utility model:
[0017] (1) The driving pulley, the driven pulley and the transmission pulley are connected by a transmission belt to achieve synchronous driving of multiple sets of conveyor rollers, thereby realizing the automatic feeding and unloading of the workpiece cutting process, effectively saving manpower and improving the cutting process efficiency.
[0018] (2) The feed pressing component and the discharging pressing component ensure stable loading of parts on the one hand, and limit the parts on the other hand, thereby improving the stability of the parts during cutting. In addition, the setting of the feed pressing component and the discharging pressing component can ensure the completeness of part cutting, realize whole-line cutting, and solve the problem of tail material.
[0019] (3) The side pressure cylinder drives the side pressure plate to slide and clamp the workpiece laterally to ensure that it remains stable during cutting. The upper pressure cylinder drives the upper pressure plate to slide up and down, so that the upper and lower plates are used to clamp the workpiece longitudinally to ensure that the workpiece remains stable during cutting, thereby effectively improving the cutting accuracy.
[0020] (4) When the workpiece needs to be cut, the cutting saw blade is aligned with the workpiece, and the push cylinder drives the cutting component to slide along the push guide rail to achieve lateral cutting movement of the workpiece to ensure complete cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a schematic diagram of the structure of the utility model with the external protective cover removed as a whole;
[0024] Figure 3 This utility model Figure 2 Axonometric structural diagram of
[0025] Figure 4 This utility model Figure 2 Schematic diagram of the main structure;
[0026] Figure 5 It is a schematic diagram of the installation structure of the feeding component of the utility model;
[0027] Figure 6 It is a structural schematic diagram of the cutting component of the utility model.
[0028] In the figure: 1. Main frame; 2. External shield; 21. Operation panel; 22. Front door of shield; 23. Inlet and outlet; 24. Rack support plate; 3. Loading card plate; 4. Loading component; 41. Driving box; 42. Loading motor; 43. Driving pulley; 44. Driven pulley; 45. Transmission belt; 46. Conveying shaft; 47. Conveying roller; 48. Transmission pulley; 5. Pushing component; 51. Pushing guide rail; 52. Pushing seat; 53. Pushing cylinder; 6. Feed pressing component; 61. Pressing seat; 62. Pressing cylinder; 63. Pressing rack; 64. Pressing roller; 7. Cutting component; 71. Cutting seat; 72. Guide rail slider; 73. Top plate; 74. Lifting cylinder; 75. Lifting guide rail; 76. Cutting bracket; 77. Cutting motor; 78. Protective cover; 79. Cutting saw blade; 8. Discharging pressing component; 9. Side pressure cylinder; 10. Side pressure plate; 11. Upper pressure seat; 12. Upper pressure cylinder; 13. Upper pressure plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-Figure 6 As shown, the utility model is a material-saving cutting equipment, including a main frame 1, on which a feeding component 4 for automatically feeding and conveying materials is installed, and a feeding pallet 3 is placed on the upper end of the feeding component 4; a feeding and pressing component 6, a cutting component 7 and a discharging and pressing component 8 are arranged in sequence from right to left in the center of the upper end of the main frame 1, and a pushing component 5 is fixedly installed on the upper end of the main frame 1, and the pushing component 5 is connected to the cutting component 7; the external shield 2 is fixedly arranged on the upper end of the main frame 1, and the external shield 2 covers the outside of the feeding and pressing component 6, the cutting component 7 and the discharging and pressing component 8.
[0031] The main frame 1 has a frame structure above the frame to facilitate the natural fall of dust, thus solving the problem of dust accumulation.
[0032] Specifically, the external shield 2 is used to protect the cutting process and prevent the debris generated by the cutting from causing harm to the workers. At the same time, an operation panel 21 and a shield front door 22 are arranged at the front end of the shield 2. The operation panel 21 is used to control the cutting process. Inlet and outlet ports 23 are arranged on both sides of the shield 2 for feeding and discharging materials respectively. A material rack support plate 24 is arranged at the lower end of the inlet and outlet port 23 for supporting the loading pallet 3.
[0033] A side pressure cylinder 9 is fixedly installed on the upper end of the main frame 1, and a side pressure plate 10 is fixedly installed on the output end of the side pressure cylinder 9. The side pressure cylinder 9 is located between the feeding and pressing component 6 and the cutting component 7. The side pressure plate 10 is driven to slide by the side pressure cylinder 9 to clamp the workpiece laterally to ensure stability during cutting.
[0034] An upper pressing seat 11 is fixedly mounted on the upper end of the main frame 1 , and an upper pressing cylinder 12 facing each other vertically is fixedly mounted on the upper pressing seat 11 . An upper pressing plate 13 is fixedly mounted on the output end of the upper pressing cylinder 12 .
[0035] Specifically, the upper pressure cylinder 12 drives the upper pressure plate 13 to slide up and down, so that the upper and lower plates 13 are used to clamp the workpiece longitudinally, ensuring that the workpiece remains stable during cutting, thereby effectively improving the cutting accuracy.
[0036] The feed pressing component 6 and the discharge pressing component 8 have the same structure and are both provided with multiple groups. The feed pressing component 6 and the discharge pressing component 8 ensure stable loading of parts on the one hand, and limit the parts on the other hand, thereby improving the stability of the parts during cutting.
[0037] The feeding and pressing component 6 includes a pressing seat 61 fixedly mounted on the upper end of the main frame 1, a pressing cylinder 62 vertically downward is fixedly mounted on the pressing seat 61, a pressing frame 63 is fixedly mounted on the output end of the pressing cylinder 62, and a pressing roller 64 is rotatably mounted on the pressing frame 63.
[0038] The feeding component 4 includes a plurality of conveying shafts 46 rotatably mounted on the main frame 1 . The number and position of the conveying shafts 46 correspond to the feeding and pressing component 6 and the discharging and pressing component 8 . Conveying rollers 47 are fixedly mounted on the conveying shafts 46 .
[0039] Specifically, the loading component 4 also includes a driving box 41 fixedly mounted on the main frame 1, a loading motor 42 is fixedly mounted on the driving box 41, a driving pulley 43 is fixedly mounted on the output shaft of the loading motor 42, a transmission pulley 48 is mounted on the driving box 41, and a driven pulley 44 is fixedly mounted on the conveying shaft 46. The driving pulley 43, the driven pulley 44 and the driving pulley 48 are connected by a transmission belt 45 to realize synchronous driving of multiple groups of conveying rollers 47, thereby realizing automated feeding and unloading of workpiece cutting processing, effectively saving manpower and improving cutting processing efficiency.
[0040] The pushing component 5 includes a pushing seat 52 fixedly mounted on the main frame 1 and two sets of pushing guide rails 51. The cutting component 7 is slidably connected to the pushing guide rails 51. A pushing cylinder 53 is fixedly mounted on the pushing seat 52. The output end of the pushing cylinder 53 is fixedly connected to the cutting component 7. When the workpiece needs to be cut, the cutting saw blade 79 is aligned with the workpiece, and the pushing cylinder 53 drives the cutting component 7 to slide along the pushing guide rails 51 to achieve lateral cutting movement of the workpiece to ensure complete cutting.
[0041] The cutting component 7 includes a cutting seat 71, a guide rail slider 72 that cooperates with the push guide rail 51 is fixedly provided at the lower end of the cutting seat 71, a cutting bracket 76 is installed on the cutting seat 71, a cutting motor 77 is fixedly installed on the cutting bracket 76, and a cutting saw blade 79 is fixedly installed on the output shaft of the cutting motor 77.
[0042] Two sets of lifting guide rails 75 are fixedly installed on the cutting seat 71, and the cutting bracket 76 is slidably connected to the lifting guide rails 75. A top plate 73 is fixedly provided on the upper end of the cutting seat 71, and a lifting cylinder 74 is fixedly installed on the top plate 73. The output end of the lifting cylinder 74 is fixedly connected to the cutting bracket 76. The lifting cylinder 74 drives the cutting bracket 76 to rise and fall and slide, thereby achieving complete cutting of the workpiece.
[0043] A protective cover 78 is fixedly mounted on the cutting bracket 76 , and the protective cover 78 covers the upper half of the cutting saw blade 79 . The setting of the protective cover 78 effectively prevents the debris generated by cutting from splashing, thereby improving the safety of cutting.
[0044] The working principle of the utility model is as follows: the cutting process is controlled by the operation panel 21, the parts to be processed are placed on the loading pallet 3, the loading motor 42 works to drive the driving pulley 43 to rotate, the driving pulley 43, the driven pulley 44 and the transmission pulley 48 are connected by the transmission belt 45, and the synchronous driving of multiple groups of conveying rollers 47 is realized, so as to realize the automatic feeding and unloading of the cutting process of the workpiece, effectively saving manpower and improving the cutting process efficiency. When the parts pass through the feeding and pressing parts 6 in turn and enter under the cutting part 7, the side pressure cylinder 9 and the upper pressure cylinder 12 respectively drive the side pressure plate 10 and the upper pressure plate 13 to clamp the parts in the lateral and vertical directions to ensure that the parts remain stable during the processing. Then the cutting motor 77 drives the cutting saw blade 79 to rotate, the lifting cylinder 74 drives the cutting bracket 76 to lift and slide, and the pushing cylinder 53 drives the cutting component 7 to slide along the pushing guide rail 51 to achieve lateral cutting movement of the workpiece to ensure complete cutting. The cut parts are automatically sent out of the external shield 2 under the action of the loading component 4 and the discharging pressure component 8, realizing automatic feeding and unloading of the cutting process.
[0045] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A material-saving cutting device, characterized in that: The invention comprises a main frame (1), on which a feeding component (4) for automatically feeding and conveying materials is installed, and a feeding card (3) is placed on the upper end of the feeding component (4); a feeding pressing component (6), a cutting component (7) and a discharging pressing component (8) are arranged in sequence from right to left at the center of the upper end of the main frame (1), and a pushing component (5) is fixedly installed on the upper end of the main frame (1), and the pushing component (5) is connected to the cutting component (7); an external shield (2) is fixedly arranged on the upper end of the main frame (1), and the external shield (2) covers the outside of the feeding pressing component (6), the cutting component (7) and the discharging pressing component (8).
2. A material-saving cutting device according to claim 1, characterized in that: A side pressure cylinder (9) is fixedly mounted on the upper end of the main frame (1), a side pressure plate (10) is fixedly mounted on the output end of the side pressure cylinder (9), and the side pressure cylinder (9) is located between the feeding and pressing component (6) and the cutting component (7).
3. A material-saving cutting device according to claim 2, characterized in that: An upper pressure seat (11) is fixedly mounted on the upper end of the main frame (1), an upper pressure cylinder (12) vertically facing each other is fixedly mounted on the upper pressure seat (11), and an upper pressure plate (13) is fixedly mounted on the output end of the upper pressure cylinder (12).
4. A material-saving cutting device according to claim 1, characterized in that: The feeding pressing component (6) and the discharging pressing component (8) have the same structure and are both provided in multiple groups.
5. A material-saving cutting device according to claim 4, characterized in that: The feeding and pressing component (6) comprises a pressing seat (61) fixedly mounted on the upper end of the main frame (1); a pressing cylinder (62) vertically downward is fixedly mounted on the pressing seat (61); a pressing frame (63) is fixedly mounted on the output end of the pressing cylinder (62); and a pressing roller (64) is rotatably mounted on the pressing frame (63).
6. The material-saving cutting device according to claim 1 is characterized in that: The loading component (4) comprises a plurality of conveying shafts (46) rotatably mounted on the main frame (1); the number and position of the conveying shafts (46) correspond to the feeding and pressing component (6) and the discharging and pressing component (8); and a conveying roller (47) is fixedly mounted on the conveying shafts (46).
7. A material-saving cutting device according to any one of claims 1 to 6, characterized in that: The pushing component (5) comprises a pushing seat (52) fixedly mounted on the main frame (1) and two sets of pushing guide rails (51); the cutting component (7) is slidably connected to the pushing guide rails (51); a pushing cylinder (53) is fixedly mounted on the pushing seat (52); and an output end of the pushing cylinder (53) is fixedly connected to the cutting component (7).
8. The material-saving cutting device according to claim 7 is characterized in that: The cutting component (7) comprises a cutting seat (71), a guide rail slider (72) matched with a pushing guide rail (51) being fixedly arranged at the lower end of the cutting seat (71), a cutting bracket (76) being mounted on the cutting seat (71), a cutting motor (77) being fixedly mounted on the cutting bracket (76), and a cutting saw blade (79) being fixedly mounted on the output shaft of the cutting motor (77).
9. A material-saving cutting device according to claim 8, characterized in that: Two sets of lifting guide rails (75) are fixedly mounted on the cutting seat (71), the cutting bracket (76) is slidably connected to the lifting guide rails (75), a top plate (73) is fixedly arranged on the upper end of the cutting seat (71), a lifting cylinder (74) is fixedly mounted on the top plate (73), and an output end of the lifting cylinder (74) is fixedly connected to the cutting bracket (76).
10. The material-saving cutting device according to claim 8, characterized in that: A protective cover (78) is fixedly mounted on the cutting bracket (76), and the protective cover (78) covers the upper half of the cutting saw blade (79).