Ultrahigh molecular weight polyethylene fiber atomizing, oiling and static electricity removing device

Abstract

The utility model relates to an ultra-high molecular weight polyethylene fiber atomization oiling static electricity removing device which comprises a base, an extrusion roller, an atomization buffer, an electronic atomizer spray head and a hot roller, the extrusion roller and the hot roller are arranged on the base, and the electronic atomizer spray head is arranged between the extrusion roller and the hot roller and used for atomization oiling. The atomization buffer communicates with the electronic atomizer nozzle and is used for supplying oil to the electronic atomizer nozzle. According to the device provided by the utility model, by adopting the design of the atomization buffer and the electronic atomizer nozzle, the resource waste and the energy cost in the oiling process are reduced; secondly, through the action of the extrusion rollers, the filaments are smoother, and the oiling uniformity is better; and finally, a layer of anti-static film is formed on the surface of the silk through pre-drying of the hot roller, so that the anti-static effect is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of fiber processing equipment, in particular to an ultra-high molecular weight polyethylene fiber atomization oiling and static removal device. Background Art

[0002] Ultra-high molecular weight polyethylene fiber, also known as high-strength high-modulus polyethylene fiber, is the fiber with the highest specific strength and specific modulus in the world. It is a fiber spun from polyethylene with a molecular weight of 1 million to 5 million. During the production and processing of ultra-high molecular weight polyethylene fiber, due to the mutual friction between the fiber threads when the fiber threads are transported on the assembly line, a large amount of friction will cause static electricity and heat on the fiber threads, increase the overall temperature of the fiber threads, and make the fiber threads easy to diverge and poorly bunched, so that the quality of the fiber threads is affected, and even the electric sparks generated by static electricity will cause the fiber threads to catch fire, causing danger. Based on this, we invented an ultra-high molecular weight polyethylene fiber oiling and anti-static device, which can be specifically referred to in the publication number CN211814729 U. It can apply oil to the fiber threads, and the oil is applied evenly, thereby eliminating static electricity on the fiber threads, solving the problem of fiber bundle divergence, and greatly improving the fiber bundling. However, during the oiling process, excess oil will drip down along the fiber thread, resulting in a waste of resources. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides an ultra-high molecular weight polyethylene fiber atomization oiling and static removal device.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0007] A device for atomizing, oiling and removing static electricity from ultra-high molecular weight polyethylene fibers comprises a base, an extrusion roller, an atomizing buffer, an electronic atomizer nozzle and a hot roller, wherein the extrusion roller and the hot roller are arranged on the base, the electronic atomizer nozzle is arranged between the extrusion roller and the hot roller, and is used for atomizing and oiling the ultra-high molecular weight polyethylene fibers; the atomizing buffer is connected to the electronic atomizer nozzle and is used for supplying oil to the electronic atomizer nozzle.

[0008] In the device as described above, preferably, the atomization buffers are provided with two or more, corresponding to the electronic atomizer nozzles provided with multiple, and the multiple electronic atomizer nozzles are evenly arranged.

[0009] The device as described above preferably also includes a control console; the control console is connected to the atomization buffer and is used to adjust the oil supply speed and concentration of the atomization buffer, and the control console is connected to the electronic atomizer nozzle and adjusts its oiling atomization speed and concentration; the control console is provided with a display screen for displaying and adjusting and real-time monitoring the oiling atomization speed and concentration of the electronic atomizer nozzle.

[0010] In the device as described above, preferably, the atomizing buffer is connected to the liquid storage tank through a pipeline.

[0011] In the device as described above, preferably, an oil level indicator is provided in the liquid storage tank, the oil level indicator is connected to the console, and the oil level is displayed by the console.

[0012] The device as described above preferably further comprises an oil collecting tank, wherein the oil collecting tank is arranged below the nozzle of the electronic atomizer, and the oil collecting tank is arranged on the base.

[0013] In the device as described above, preferably, an oil outlet is provided at the bottom of the oil collecting tank, and a filter is provided above the oil outlet.

[0014] In the device as described above, preferably, the atomizing buffer is connected to the liquid storage tank through a pipeline, and the bottom of the oil collecting tank is provided with an oil outlet, and the oil outlet is connected to the liquid storage tank through a pipeline.

[0015] In the device as described above, preferably, the hot roller is electrically driven and heated.

[0016] In the device as described above, preferably, the hot roller is provided with a motor to realize self-rotation.

[0017] The device as described above, preferably, also includes a support frame, which is arranged on the base, between the extrusion roller and the hot roller, and the lower end of the support frame is fixed on the base; the atomization buffer is arranged above the support frame, and a support plate is provided below the support frame, and the electronic atomizer nozzle is fixed on the support plate.

[0018] (III) Beneficial effects

[0019] The beneficial effects of the utility model are as follows: the utility model provides an ultra-high molecular weight polyethylene fiber atomization oiling and anti-static device, which reduces the waste of resources and energy costs in the oiling process by adopting the design of an atomization buffer and an electronic atomizer; secondly, through the action of the squeezing roller, the silk is made smoother and the oiling uniformity is better; finally, the pre-drying of the hot roller forms an anti-static film on the surface of the silk, which greatly improves the anti-static effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of a preferred ultra-high molecular weight polyethylene fiber atomization oiling and static removal device of the utility model.

[0021] [Description of Reference Numerals]

[0022] 1: Base;

[0023] 2: Squeeze roller;

[0024] 3: Support frame;

[0025] 4: Atomization buffer;

[0026] 5: Electronic atomizer nozzle;

[0027] 6: Hot roller;

[0028] 7: bracket plate;

[0029] 8: Rubber tube;

[0030] 9: Pipeline;

[0031] 10: first conductor;

[0032] 11: console;

[0033] 12: Oil collecting tank;

[0034] 13: Second wire. DETAILED DESCRIPTION

[0035] In order to better explain the utility model and facilitate understanding, the utility model is described in detail below with reference to the accompanying drawings and through specific embodiments. Figure 1 The orientation is used as a reference.

[0036] The utility model is an improvement on an oiling and anti-static device for ultra-high molecular weight polyethylene fiber production previously applied for and having a publication number of CN 211814729 U. The utility model eliminates the problem of large oil consumption of a traditional oiling roller and solves the problem of waste of resources in the oiling process by replacing the oiling roller with an electronic atomizer nozzle. At the same time, after the oiling is completed, a layer of anti-static film is formed on the surface of the fiber through pre-drying with a hot roller, which greatly improves the effect of anti-static.

[0037] In order to better understand the above technical solution, exemplary embodiments of the present invention will be described in more detail with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0038] Example 1

[0039] A device for atomizing and oiling ultra-high molecular weight polyethylene fiber and removing static electricity comprises a base, an extrusion roller, an atomizing buffer, an electronic atomizer nozzle, a control console and a hot roller, wherein the extrusion roller and the hot roller are arranged on the base; the extrusion roller is used to extrude ultra-high molecular weight polyethylene fiber, the hot roller is used to heat and dry the ultra-high molecular weight polyethylene fiber after atomizing and oiling, the electronic atomizer nozzle is arranged between the extrusion roller and the hot roller, and the electronic atomizer nozzle is used to atomize and oil the ultra-high molecular weight polyethylene fiber; the atomizing buffer is connected to the electronic atomizer nozzle and is used to supply oil to the electronic atomizer nozzle; the control console is connected to the atomizing buffer and is used to adjust the oil supply speed and concentration of the atomizing buffer, and the control console is connected to the electronic atomizer nozzle and adjusts its oiling atomization speed and concentration; the control console can be arranged in any convenient position. Furthermore, an oil collecting tank can be arranged between the extrusion roller and the hot roller on the base, the electronic atomizer nozzle is fixed at the edge of the oil collecting tank, and the electronic atomizer nozzle is arranged corresponding to the direction of the oil collecting tank. The oil collecting tank is used to recover the oil sprayed by the fixed electronic atomizer nozzle. By adopting the design of atomizing buffer, electronic atomizer and oil collecting tank, the resource waste in the oiling process is reduced and the energy cost is saved.

[0040] Example 2

[0041] An ultra-high molecular weight polyethylene fiber atomization oiling and static removal device, such as Figure 1 As shown, it includes a base 1, on which is provided an extrusion roller 2, which is used to extrude ultra-high molecular weight polyethylene fibers, behind which is provided a support frame 3, which is used to install an atomizing buffer 4 and an electronic atomizer nozzle 5, and behind which is provided a hot roller 6; the hot roller 6 is used to heat and dry the ultra-high molecular weight polyethylene fibers. Specifically, the two lower ends of the support frame 3 are fixedly arranged on the base 1, the upper crossbeam of the support frame 3 is provided with an atomizing buffer 4, the lower part of the support frame 3 is provided with a bracket plate 7, and the electronic atomizer nozzle 5 is arranged on the bracket plate 7. The atomizing buffer 4 is connected to the electronic atomizer nozzle 5 through a rubber tube 8, and the atomizing buffer is used to supply oil to the electronic atomizer nozzle.

[0042] In one embodiment, two or more atomization buffers 4 may be provided; correspondingly, several electronic atomizer nozzles 5 may be provided and may be evenly arranged on the bracket plate 7 .

[0043] The atomizing buffer 4 is connected to a pipeline 9, which is connected to a liquid storage tank through the pipeline 9, and is used to supply oil to the atomizing buffer 4. An electric valve is provided in the atomizing buffer 4, and the electric valve is electrically connected to the console 11 through a first wire 10. The console 11 is used to adjust the speed and concentration of the atomizing buffer 4 supplying oil to the electronic atomizer nozzle 5 to ensure the quality and performance of the ultra-high molecular weight polyethylene fiber product. The console 11 is electrically connected to the electronic atomizer nozzle 5 through a second wire 13 and can adjust the oiling atomization speed and concentration of the electronic atomizer nozzle.

[0044] The operator can monitor and adjust the parameters of the electric valve of the atomizing buffer 4 through the console 11, and adjust the oil supply speed and concentration of the atomizing buffer; the uniformity and consistency of the production line are improved, and the atomizing oiling speed and concentration of the electronic atomizer nozzle 5 can be adjusted through the console 11. The console 11 can also be provided with a display screen for setting and monitoring the key parameters such as the atomizing oiling speed and concentration of the electronic atomizer nozzle 5, the oil temperature, etc., to assist the operator to monitor at any time. The liquid storage tank is also provided with an oil level indicator so that the operator can easily check the remaining amount of oil and replenish it in time. The oil level indicator is connected to the console, and the oil level can be displayed through the console. The console 11 is connected to the atomizing buffer 4 through the first wire 10 to realize the control of the oil circulation system. The console 11 can also adjust the flow of oil to keep the circulation state smooth and prevent blockage and leakage. The operator adjusts the parameters in real time through the console to ensure the smooth progress of the production process.

[0045] An oil collecting tank 12 for collecting oil is also provided directly below the electronic atomizer nozzle 5. The oil collecting tank 12 is provided on the base 1. An oil outlet is provided at the bottom of the oil collecting tank 12. A filter is provided above the oil outlet. The oil outlet is connected to the liquid storage tank through a pipeline, so that the oil can be recycled.

[0046] In a preferred embodiment, the hot roller 6 can be electrically driven for heating and used for drying the fibers, and the hot roller 6 can be provided with a motor to realize self-rotation and realize self-winding of the ultra-high molecular weight polyethylene fibers. The hot roller can be controlled by the control console 11 to start heating and rotation, or can be independently set to start heating and self-rotation.

[0047] The ultra-high molecular weight polyethylene fiber runs in the following direction: from the middle of the squeezing roller 2 , through the bottom of the electronic atomizer nozzle 5 , to the top of the hot roller 6 .

[0048] When the utility model device is used for operation, the ultra-high molecular weight polyethylene fiber is first passed through the middle of the squeeze roller 2, through the bottom of the electronic atomizer nozzle 5, and to the top of the hot roller 6. A drafting roller can be provided behind the hot roller 6 for drafting the ultra-high molecular weight polyethylene fiber, or the hot roller 6 can be set to automatically rotate and wind the ultra-high molecular weight polyethylene fiber. The atomizing buffer 4 is first started through the control console 11, and the oil is transported from the liquid storage tank to the atomizing buffer 4 through the pipeline 9 or the pumping system, and then atomized through the electronic atomizer nozzle 5 and sprayed onto the ultra-high molecular weight polyethylene fiber. The delivery speed and flow rate of the oil are adjusted and controlled by the control console 11, and the delivery speed and flow rate of the monitored oil can be displayed in real time through the display screen of the control console 11 to ensure that the oil is supplied according to the set parameters. The generated atomized liquid sprays atomized gas through the electronic atomizer nozzle 5 to oil the ultra-high molecular weight polyethylene fiber. At the same time, the ultra-high molecular weight polyethylene fiber is pulled by the squeezing roller 2 under the drive of the drafting roller and then atomized and oiled, and then moves to the hot roller 6 for drying, and finally wound on the drafting roller.

[0049] During this process, the ultra-high molecular weight polyethylene fiber is squeezed by the squeezing roller to make it smoother and the oiling uniformity will be better. Then, under the atomization of the electronic atomizer nozzle, the oil is applied, and the excess oil will enter the oil collection tank. The oil solution in the oil collection tank flows back to the storage tank and then enters the atomization buffer. At the same time, the oil solution can be recycled through the control console, and the control console can adjust the oiling speed and concentration of the electronic atomizer nozzle. The ultra-high molecular weight polyethylene fiber after oiling is immediately pre-dried by the hot roller to form an anti-static film on the surface of the fiber, which greatly improves the anti-static effect.

[0050] When there is no drafting roller, the hot roller is set to be self-rotating, so that the ultra-high molecular weight polyethylene fiber is wound and dried under the self-rotation of the hot roller.

[0051] In the description of the present invention, it should be understood that “plurality” means two or more than two, unless otherwise clearly and specifically defined.

[0052] In the present invention, unless otherwise clearly specified and limited, the terms "connect", "install", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0053] In the present utility model, unless otherwise clearly specified and limited, when a first feature is “on” or “below” a second feature, it may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above”, “above” or “above” a second feature, it may be that the first feature is directly above or obliquely above the second feature, or it may simply mean that the first feature is higher in level than the second feature. When a first feature is “below”, “below” or “below” a second feature, it may be that the first feature is directly below or obliquely below the second feature, or it may simply mean that the first feature is lower in level than the second feature.

[0054] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", etc., means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0055] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An ultra-high molecular weight polyethylene fiber atomization oiling and static removal device, characterized in that: It includes a base, an extrusion roller, an atomization buffer, an electronic atomizer nozzle and a hot roller, wherein the extrusion roller and the hot roller are arranged on the base; the electronic atomizer nozzle is arranged between the extrusion roller and the hot roller, and is used for atomizing and oiling the ultra-high molecular weight polyethylene fiber; the atomization buffer is connected to the electronic atomizer nozzle and is used for supplying oil to the electronic atomizer nozzle.

2. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 1, characterized in that: The atomization buffers are provided with two or more, corresponding to the electronic atomizer nozzles provided with multiple, and the multiple electronic atomizer nozzles are evenly arranged.

3. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 1, characterized in that: It also includes a control console; the control console is connected to the atomization buffer and is used to adjust the oil supply speed and concentration of the atomization buffer, the control console is connected to the electronic atomizer nozzle and adjusts its oil atomization speed and concentration, and the control console is provided with a display screen for displaying and adjusting and real-time monitoring the oil atomization speed and concentration of the electronic atomizer nozzle.

4. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 3, characterized in that: The atomizing buffer is connected to the liquid storage tank through a pipeline.

5. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 4, characterized in that: An oil level indicator is arranged in the liquid storage tank, the oil level indicator is connected to the console, and the oil level is displayed by the console.

6. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 1, characterized in that: It also includes an oil collecting tank, which is arranged below the nozzle of the electronic atomizer and is arranged on the base.

7. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 6, characterized in that: The electronic atomizer buffer is connected to a liquid storage tank, an oil outlet is arranged at the bottom of the oil collecting tank, a filter is arranged above the oil outlet, and the oil outlet is connected to the liquid storage tank through a pipeline.

8. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 1, characterized in that: The hot roller is electrically driven for heating.

9. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to claim 1, characterized in that: The hot roller is provided with a motor to realize self-rotation.

10. The ultra-high molecular weight polyethylene fiber atomization oiling and static removal device according to any one of claims 1 to 9, characterized in that: The device also includes a support frame, which is arranged on the base, between the squeezing roller and the hot roller, and the lower end of the support frame is fixed on the base; the atomization buffer is arranged above the support frame, and a support plate is arranged below the support frame, and the electronic atomizer nozzle is fixed on the support plate.

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