Extrusion device

By introducing the design of stepper motor and pressure plate into the extrusion device, automatic cutting of plastic parts is realized, solving the problem of time-consuming and labor-intensive cutting in the prior art, and improving cutting accuracy and efficiency.

CN222309746UActive Publication Date: 2025-01-07HENAN HONGAN PLASTICS CO LTD
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Patent Information

Application Number
CN202421047123.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing extrusion devices require manual assistance when cutting plastic parts, which leads to time-consuming and labor-intensive cutting operations and cannot effectively improve cutting accuracy.

Method used

An extrusion device including a stepper motor and a pressure plate is designed. The limit box is driven down by an electric push rod, which drives the pressure plate at the bottom of the installation box to tighten the plastic parts, and uses a stepper motor to drive the screw to rotate. The cutter moves horizontally to achieve automatic cutting.

Benefits of technology

Automatic cutting of plastic parts is realized, cutting accuracy and efficiency are improved, and cutting operations are time-saving and labor-saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extrusion device, which belongs to the technical field of plastic processing and comprises a base and a flat filament machine body mounted at the top end of the base, a mounting plate is welded on the side surface of a processing component, a fixed end of an electric push rod is mounted at the top end of the mounting plate, and a driving end of the electric push rod penetrates through the mounting plate and is connected with a limiting box. A lead screw used for assisting in cutting is installed on the inner side of the limiting box, a stepping motor used for providing adjusting power for the lead screw is installed on the side face of the limiting box, the periphery of the lead screw is in threaded connection with a movable block, the bottom end of the movable block penetrates through a limiting groove formed in the bottom end of the limiting box and is connected with a cutter, and two symmetrical installation boxes are installed on the two sides of the limiting box. A reset spring is mounted on the inner top wall of the mounting box, and an auxiliary plate connected with the inner wall of the mounting box is mounted at the bottom end of the reset spring. According to the extrusion device, a plastic part can be pressed and automatically cut, so that the blanking operation of the device is more time-saving and labor-saving.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic processing, in particular to an extrusion device. Background Art

[0002] Plastic is a high molecular compound polymerized by addition polymerization or condensation polymerization with monomers as raw materials. Its deformation resistance is medium, between that of fiber and rubber. It is made of synthetic resin, filler, plasticizer, stabilizer, lubricant, colorant, etc. In order to protect the physical and mental health of the staff during use, the existing extrusion device is equipped with a scraper component and a dust removal component on one side of the flat wire machine to greatly ensure the physical and mental health of the staff. Although it can ensure the physical and mental health of the staff, it requires manual assistance of devices for cutting plastic parts, which makes the unloading operation of the device more time-consuming and labor-intensive.

[0003] After searching, the Chinese patent document (authorization announcement number CN218906225U) shows a plastic extrusion flat wire device for container bag production, including a base, the top of which is installed with a flat wire machine, a support plate, a motor and a vertical plate from left to right in sequence, the top of the vertical plate is rotatably connected to a winding roll, one side of the winding roll is installed with a transmission wheel, a transmission belt is arranged between the front output end of the motor and the outer wall of the transmission wheel, and the left and right sides of the top of the support plate are screwed with electric push rods. The plastic extrusion flat wire device for container bag production can not only flatten the thickness of the workpiece according to the use requirements, but also has a dust removal function and can absorb the scraped material debris. Although this patent can ensure the physical and mental health of the staff, it requires manual assistance of devices to cut the plastic parts, which makes the unloading operation of the device more time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of the utility model is to provide an extrusion device to solve the problems raised in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extrusion device, comprising a base and a flat wire machine body installed on the top of the base, a support platform is installed on the top of the base, and an adjustment component for installing a winding roller is installed on the top of the base, a processing component is installed on the top of the support platform, a mounting plate is welded on the side of the processing component, and a fixed end of an electric push rod is installed on the top of the mounting plate, a driving end of the electric push rod passes through the mounting plate and is connected to a limit box, a screw rod for assisting material cutting is installed on the inner side of the limit box, and a stepping motor for providing adjustment power for the screw rod is installed on the side of the limit box, a movable block is connected to the outer peripheral thread of the screw rod, and the bottom end of the movable block passes through the limit groove arranged at the bottom end of the limit box and is connected to a cutter, two symmetrical mounting boxes are installed on both sides of the limit box, and a reset spring is installed on the inner top wall of the mounting box, and an auxiliary plate connected to the inner wall of the mounting box is installed at the bottom end of the reset spring, a connecting rod connected to the mounting box is installed at the bottom end of the auxiliary plate, and a pressing plate is installed at the bottom end of the connecting rod.

[0006] Preferably, the processing assembly includes a mounting frame installed on the side of the support platform, a hydraulic rod installed on the top of the mounting frame, and a mounting box installed on the driving end of the hydraulic rod.

[0007] Preferably, a scraper is installed at the bottom end of the installation box, and an inclined air intake hood is connected through the bottom end of the installation box.

[0008] Preferably, an inclined filter screen is installed on the inner side of the installation box, and a plurality of exhaust fans are embedded in the side of the installation box, and a detachable collection box is installed at the bottom end of the installation box.

[0009] Preferably, the adjustment assembly includes a screw rod installed on the inner side of the base, an adjustment wheel installed on one end of the screw rod, and two linkage blocks installed on the outer periphery of the screw rod.

[0010] Preferably, the top of the linkage block passes through an adjustment slot arranged at the top of the base and is connected to an adjustment plate, a fixed disk is connected between the two adjustment plates via a rotating shaft, and positioning blocks are installed on opposite sides of the two fixed disks.

[0011] Preferably, a driving motor for providing adjusting power to the rotating shaft is installed on the side of the adjusting plate.

[0012] Compared with the prior art, the technical effects and advantages of the utility model are as follows:

[0013] Thanks to the design of the stepper motor and the pressure plate, the extrusion device drives the limit box to descend by starting the electric push rod, and the descent of the limit box drives the pressure plate at the bottom of the installation box to press the plastic part. When the cutter reaches a certain height, the stepper motor is started to drive the screw rod to rotate, and the rotation of the screw rod drives the cutter at the bottom of the movable block to move horizontally, thereby realizing automatic cutting of the plastic part. The cutting accuracy is improved by pressing with the pressure plate, and the unloading operation of the device is more time-saving and labor-saving.

[0014] Thanks to the design of the processing component and the adjustment component, the processing component can be used to scrape plastic parts and handle dust during processing, which greatly ensures the physical and mental health of the workers. The design of the adjustment component can facilitate the workers to load and unload the winding roller.

[0015] The extrusion device can compress and automatically cut plastic parts, making the unloading operation of the device more time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the connection of the processing assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure of the adjustment component of the utility model;

[0020] Figure 4 It is a connection sectional view of the limit box of the utility model.

[0021] Description of reference numerals:

[0022] In the figure: 1. base; 2. flat wire machine body; 3. support table; 4. processing component; 41. installation box; 42. exhaust fan; 43. installation frame; 44. hydraulic rod; 45. collection box; 46. filter; 47. scraper; 5. adjustment component; 51. adjustment wheel; 52. adjustment plate; 53. drive motor; 54. fixed plate; 55. positioning block; 56. screw; 6. installation plate; 7. electric push rod; 8. installation box; 9. limit box; 10. stepping motor; 11. pressure plate; 12. movable block; 13. screw; 14. cutter; 15. connecting rod; 16. auxiliary plate; 17. reset spring. DETAILED DESCRIPTION

[0023] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0024] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.

[0025] The connection method can adopt existing methods such as bonding, welding, bolt connection, etc., which shall be based on actual needs. The technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail. However, where appropriate, the technologies, methods and equipment should be regarded as part of the specification, and the proportions of the devices in the drawings are for reference only and may be adjusted to a certain extent according to actual usage.

[0026] Examples, such as Figures 1 to 4As shown, the flat wire machine body 2 is an existing mature technology. A mounting plate 6 is welded on the side of the processing component 4. The mounting plate 6 is specifically mounted on the side of the mounting frame 41, and the fixed end of the electric push rod 7 is mounted on the top of the mounting plate 6. The driving end of the electric push rod 7 passes through the mounting plate 6 and is connected to the limit box 9. A screw rod 13 for assisting material cutting is installed on the inner side of the limit box 9, and a stepper motor 10 for adjusting power provided by the screw rod 13 is installed on the side of the limit box 9. The design of the stepper motor 10 can drive the cutter 14 to move horizontally to achieve the cutting effect. The outer periphery of the screw rod 13 is threadedly connected to a movable block 12, and the bottom end of the movable block 12 A cutter 14 is connected to the limit groove running through the bottom end of the limit box 9, two symmetrical installation boxes 8 are installed on both sides of the limit box 9, and a reset spring 17 is installed on the inner top wall of the installation box 8, and an auxiliary plate 16 connected to the inner wall of the installation box 8 is installed at the bottom end of the reset spring 17. The design of the reset spring 17 can drive the pressure plate 11 to reset, and the design of the reset spring 17 can have a certain buffer space. A connecting rod 15 connected to the installation box 8 is installed at the bottom end of the auxiliary plate 16, and a pressure plate 11 is installed at the bottom end of the connecting rod 15. The design of the pressure plate 11 can press the plastic parts tightly to ensure the processing accuracy.

[0027] The processing component 4 includes a mounting frame 43 installed on the side of the support platform 3, a hydraulic rod 44 installed on the top of the mounting frame 43, and a mounting box 41 installed on the driving end of the hydraulic rod 44. The mounting frame 43 is U-shaped, and a scraper 47 is installed at the bottom end of the mounting box 41. The design of the scraper 47 can process the thickness of the plastic parts, and the bottom end of the mounting box 41 is connected with an inclined air intake hood, and an inclined filter screen 46 is installed on the inner side of the mounting box 41. The filter screen 46 is installed at an angle to facilitate the falling of some dust and reduce the number of cleaning times of the filter screen 46. A plurality of exhaust fans 42 are embedded in the side of the mounting box 41, and a detachable collection box 45 is installed at the bottom end of the mounting box 41.

[0028] The adjustment assembly 5 includes a screw 56 installed on the inner side of the base 1, an adjusting wheel 51 installed at one end of the screw 56, and two linkage blocks installed on the outer periphery of the screw 56. The screw 56 is a two-stage design that can meet the mutual movement of the two linkage blocks. The top of the linkage block passes through the adjustment slot provided at the top of the base 1 and is connected to an adjustment plate 52. A fixed disk 54 is connected between the two adjustment plates 52 through a rotating shaft, and positioning blocks 55 are installed on the opposite sides of the two fixed disks 54. A driving motor 53 that provides adjustment power for the rotating shaft is installed on the side of the adjustment plate 52. The design of the adjusting wheel 51 can adjust the distance between the two adjustment plates 52, so that it is convenient for the staff to load and unload the winding roller.

[0029] The drive motor 53, stepper motor 10, hydraulic rod 44 and electric push rod 7 are all conventional instruments. The working principle, size and model are irrelevant to the function of the present application, so they are not described in detail. They are all controlled by a remote control switch. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices. Therefore, the present invention will no longer explain the control method and circuit connection in detail, and the proportions of the drawings are for reference only and can be adjusted to a certain extent according to actual usage.

[0030] How it works

[0031] When the extruder is in use, the two adjusting plates 52 are adjusted by rotating the adjusting wheel 51 so that the winding roller is fixed between the two fixed disks 54. After the installation is completed, one end of the plastic part is installed on the winding roller, and the hydraulic rod 44 is started according to the actual situation to drive the scraper 47 at the bottom of the installation box 41 to descend. After the adjustment is completed, the driving motor 53 is started to drive the fixed winding roller to reel. During the reeling process, multiple exhaust fans 42 are started to deal with dust to ensure the physical and mental health of the staff. When cutting is required, the electric push rod 7 is started to drive the limit box 9 to descend. The descent of the limit box 9 drives the pressure plate 11 at the bottom of the installation box 8 to press the plastic part. When the cutter 14 reaches a certain height, the stepping motor 10 is started to drive the screw rod 13 to rotate. The rotation of the screw rod 13 drives the cutter 14 at the bottom of the movable block 12 to move horizontally, thereby realizing automatic cutting of the plastic part.

[0032] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An extrusion device, comprising a base (1) and a flat wire machine body (2) mounted on the top of the base (1), a support platform (3) being mounted on the top of the base (1), and an adjustment component (5) for mounting a winding roller being mounted on the top of the base (1), and a processing component (4) being mounted on the top of the support platform (3), characterized in that: A mounting plate (6) is welded to the side of the processing assembly (4), and a fixed end of an electric push rod (7) is mounted on the top of the mounting plate (6), and a driving end of the electric push rod (7) penetrates the mounting plate (6) and is connected to a limit box (9), a screw rod (13) for assisting material cutting is mounted on the inner side of the limit box (9), and a stepping motor (10) for providing adjustment power to the screw rod (13) is mounted on the side of the limit box (9), and a movable block (12) is threadedly connected to the outer periphery of the screw rod (13), and the movable block (12) The bottom end of the limit box (9) is connected to a cutting knife (14), and two symmetrical installation boxes (8) are installed on both sides of the limit box (9). A reset spring (17) is installed on the inner top wall of the installation box (8), and an auxiliary plate (16) connected to the inner wall of the installation box (8) is installed at the bottom end of the reset spring (17). A connecting rod (15) connected to the installation box (8) is installed at the bottom end of the auxiliary plate (16), and a pressure plate (11) is installed at the bottom end of the connecting rod (15).

2. An extrusion device according to claim 1, characterized in that: The processing assembly (4) comprises a mounting frame (43) mounted on the side of the support platform (3), a hydraulic rod (44) mounted on the top of the mounting frame (43), and a mounting box (41) mounted on the driving end of the hydraulic rod (44).

3. An extrusion device according to claim 2, characterized in that: A scraper (47) is installed at the bottom end of the installation box (41), and an inclined air intake hood is connected through the bottom end of the installation box (41).

4. An extrusion device according to claim 3, characterized in that: An inclined filter screen (46) is installed inside the installation box (41), and a plurality of exhaust fans (42) are embedded in the side of the installation box (41). A detachable collection box (45) is installed at the bottom end of the installation box (41).

5. An extrusion device according to claim 1, characterized in that: The adjustment assembly (5) comprises a screw rod (56) mounted on the inner side of the base (1), an adjustment wheel (51) mounted on one end of the screw rod (56), and two linkage blocks mounted on the outer periphery of the screw rod (56).

6. An extrusion device according to claim 5, characterized in that: The top end of the linkage block passes through an adjustment slot provided at the top end of the base (1) and is connected to an adjustment plate (52); a fixed plate (54) is connected between the two adjustment plates (52) via a rotating shaft; and positioning blocks (55) are installed on opposite sides of the two fixed plates (54).

7. An extrusion device according to claim 6, characterized in that: A driving motor (53) for providing adjusting power to the rotating shaft is installed on the side of the adjusting plate (52).