Non-printing battery piece caching device
By designing a non-printed battery cell cache device, and automatically collecting and launching unqualified battery cells using servo motors and rolling mechanisms, the problems of reduced output and high debris rate caused by manual removal are solved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421065847.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the production process of TOPCon solar cell, unqualified cells after printing need to be removed manually, resulting in reduced output and high debris rate, affecting production efficiency.
A non-printed battery cell buffer device is designed, including storage box, fixing frame, adjustment structure and pushing mechanism, and the lifting of storage box is achieved by using servo motors, threaded rods and transmission gears to automatically collect and push out the unqualified battery cells, reducing the Human operation.
The automatic cache and launch of unqualified battery cells is achieved, avoiding machine downtime and artificial debris, reducing the fragmentation rate and improving production efficiency.
Smart Images

Figure CN222339907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery sheet production, in particular to a non-printed battery sheet buffer device. Background Art
[0002] TOPCon is a tunneling oxide passivation contact solar cell technology based on the principle of selective carriers. Its cell structure is an N-type silicon substrate cell. An ultra-thin silicon oxide layer is prepared on the back of the cell, and then a thin layer of doped silicon is deposited. The two together form a passivation contact structure, which effectively reduces surface recombination and metal contact recombination, and provides greater room for further improvement of the conversion efficiency of N-PERT cells. Its production process includes texturing, boron diffusion, BSG removal + alkaline polishing, deposition of amorphous silicon, RCA, ALD, front and back coating, and metallization. The metallization process is to print silver paste electrodes on the surface of the cell, and sinter them in a sintering furnace to form a good ohmic contact between the metal electrode and the silicon wafer. Currently, in the production line, AOI is used to inspect the cell after each printing.
[0003] In the prior art, the detected non-printing films are lifted up by the telescopic cylinders at both ends of the conveyor belt. After the non-printing films are lifted up, the machine will alarm and stop running, and the non-printing films need to be removed manually. This process will seriously affect the production, and in the process of taking the films, it is easy to cause fragments artificially, which greatly increases the fragmentation rate. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a non-printed battery cell buffer device, and the technical solution is as follows:
[0005] A non-printed battery cell cache device comprises a storage box, the storage box is hollow; a fixing frame, the fixing frame is arranged on the left or right side of the storage box; a battery cell, the battery cell is arranged on the inner side of the storage box;
[0006] An adjustment structure, wherein the two adjustment structures are respectively arranged on the front and back sides of the fixing frame close to the storage box, and the adjustment structure is provided with a connection structure fixedly connected to the storage box;
[0007] The ejection mechanism is arranged on the adjustment structure on the back.
[0008] Preferably, the adjustment structure comprises a servo motor, a threaded rod and a transmission gear, wherein the servo motor is fixedly mounted on the top of a fixing frame, the threaded rod is arranged on the left side inside the fixing frame, the transmission gear is fixedly mounted on the output shaft of the servo motor and the outer surface of the threaded rod, the transmission gears are meshed with each other, and the number of the adjustment structures is two and they are symmetrically distributed on the front and back sides inside the fixing frame.
[0009] Preferably, the connection structure comprises a connection block threadedly connected to the outer surface of the threaded rod on the front side, and a transmission rod fixedly connected to the storage box is fixedly mounted on the top and bottom of the front side of the connection block.
[0010] Preferably, a nut penetrating the transmission rod and extending to the interior of the connecting block is movably mounted on the front side of the transmission rod, and a threaded hole threadedly connected to the transmission rod is provided on the front side of the connecting block.
[0011] Preferably, grooves are provided on the front and back sides of the left side of the fixing frame, a fixing groove is provided on the top inside the fixing frame, the two servo motors are located inside the fixing groove, and the two threaded rods are located inside the two grooves respectively.
[0012] Preferably, the ejection mechanism includes a connecting frame, a servo cylinder and a push block, the connecting frame is threadedly connected to the outer surface of the threaded rod on the back, the servo cylinder is fixedly installed on the left side inside the connecting frame, and the output shaft of the servo cylinder is fixedly installed with a push block.
[0013] Preferably, the adjustment structure further comprises a limit block, which is fixedly mounted on a side of the connecting block and the connecting frame away from the storage box, and a clamping hole matching the size of the limit block is provided on a side of the groove away from the storage box.
[0014] Preferably, a support column is provided on the inner side of the storage box, the battery cells are movably mounted on the top of the support column, the support columns are equidistantly distributed, and a sensor is provided in the fixing frame.
[0015] Beneficial effects:
[0016] The beneficial effects produced by adopting the technical solution of the utility model are as follows:
[0017] 1. The non-printed cell cache device, the storage box is the main working device for realizing the non-printed cell cache. After AOI detection, the non-printed cells are cached in the storage box, and the normal printed cells continue to be transmitted, which does not cause the machine to alarm and stop and affect the output. The adjustment structure will control the lifting and lowering of the storage box. When the sensor detects the cached cells in the storage box, the adjustment structure will raise the storage box to collect the non-printed cells.
[0018] 2. The non-printing battery cell caching device has an adjusting structure that can conveniently control the lifting and lowering of the pushing structure. When it is necessary to take out the non-printing cell, the pushing block is moved to be parallel to the battery cell to be taken out by adjusting the structure, and then the servo cylinder is started to push the non-printing cell out through the pushing block, thereby avoiding human-caused fragments as much as possible and reducing the fragmentation rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a top view structural diagram of the utility model;
[0022] Figure 3 It is a three-dimensional structural diagram of the utility model.
[0023] In the figure, 1. storage box; 2. fixing frame; 3. battery cell; 4. servo motor; 5. threaded rod; 6. transmission gear; 7. connecting block; 8. transmission rod; 9. nut; 10. limit block; 11. connecting frame; 12. servo cylinder; 13. push block. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] like Figure 1-3 As shown, a non-printed battery cell cache device includes a storage box 1, which is hollow; a fixing frame 2, which is arranged on the left or right side of the storage box 1, and a sensor is arranged in the fixing frame 2; a battery cell 3, which is arranged on the inner side of the storage box 1, and the support columns are equidistantly distributed;
[0026] Adjustment structures, the two adjustment structures are respectively arranged on the front and back sides of the fixing frame 2 close to the storage box 1, and the adjustment structures are provided with connection structures fixedly connected to the storage box 1;
[0027] The push-out mechanism is arranged on the back adjustment structure.
[0028] Specifically, the adjustment structure is used to realize the lifting and lowering of the storage box 1 and the ejection mechanism.
[0029] In this embodiment, the storage box 1 is a main working device for realizing the buffering of unprinted films. After AOI detection, the unprinted films are buffered in the storage box 1 .
[0030] like Figure 1 and 3 As shown, the adjustment structure comprises a servo motor 4, a threaded rod 5 and a transmission gear 6. The servo motor 4 is fixedly mounted on the top of the fixing frame 2, the threaded rod 5 is arranged on the left side inside the fixing frame 2, and the transmission gear 6 is fixedly mounted on the outer surface of the output shaft of the servo motor 4 and the threaded rod 5. Grooves are provided on the front and back sides of the left side of the fixing frame 2, and a fixing groove is provided on the top inside the fixing frame 2. The two servo motors 4 are both located inside the fixing grooves, and the two threaded rods 5 are respectively located inside the two grooves. The transmission gears 6 are meshed with each other. There are two adjustment structures and they are symmetrically distributed on the front and back sides inside the fixing frame 2.
[0031] In this embodiment, two sets of adjustment structures are provided to respectively control the lifting and lowering of the storage box 1 and the ejection mechanism, so as to prevent the storage box 1 and the ejection mechanism from affecting each other.
[0032] like Figure 1 As shown, the connection structure includes a connection block 7 threadedly connected to the outer surface of the front threaded rod 5, the top and bottom of the front side of the connection block 7 are fixedly installed with a transmission rod 8 fixedly connected to the storage box 1, the front side of the transmission rod 8 is movably installed with a nut 9 that penetrates the transmission rod 8 and extends to the inside of the connection block 7, and the front side of the connection block 7 is provided with a threaded hole threadedly connected to the transmission rod 8.
[0033] In this embodiment, by providing the transmission rod 8 and the threaded hole, the nut 9 can be easily disassembled and installed, so that the storage box 1 is detachable.
[0034] like Figure 1-3 As shown, the ejection mechanism includes a connecting frame 11, a servo cylinder 12 and a push block 13. The connecting frame 11 is threadedly connected to the outer surface of the back threaded rod 5, the servo cylinder 12 is fixedly installed on the left side inside the connecting frame 11, and the output shaft of the servo cylinder 12 is fixedly installed with a push block 13.
[0035] In this embodiment, the servo cylinder 12 can drive the push block 13 to move toward the side close to the battery cell 3 to push out the unprinted cell, thereby avoiding artificial fragmentation and reducing the fragmentation rate.
[0036] like Figure 1 As shown, the adjustment structure also includes a limit block 10, which is fixedly mounted on the side of the connecting block 7 and the connecting frame 11 away from the storage box 1, and a card hole matching the size of the limit block 10 is opened on the side of the groove away from the storage box 1.
[0037] In this embodiment, the limiting block 10 plays a limiting role, preventing the connecting block 7 and the connecting frame 11 from rotating along with the threaded rod 5 and moving upward or downward.
[0038] The method of using the utility model is as follows:
[0039] After AOI detection, unprinted films are cached in the storage box 1, and normal printed films continue to be conveyed, so as not to cause the machine alarm to stop and affect the output. The adjustment structure will control the lifting and lowering of the storage box 1. When the sensor detects the cached battery cells in the storage box 1, the adjustment structure will raise the storage box 1 to collect the unprinted films. When it is necessary to take out the unprinted films, the push block 13 is moved to be parallel to the battery cell 3 to be taken out through the adjustment structure, and then the servo cylinder 12 is started to push the unprinted films out through the push block 13, so as to avoid human-caused fragments as much as possible and reduce the fragmentation rate. A support column is provided on the inner side of the storage box 1, and the battery cell 3 is movably installed on the top of the support column.
[0040] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A non-printed battery cell cache device, characterized in that: include: A storage box (1), wherein the storage box (1) is hollow; A fixing frame (2), wherein the fixing frame (2) is arranged on the left side or the right side of the storage box (1); A battery cell (3), wherein the battery cell (3) is arranged inside the storage box (1); An adjustment structure, wherein the two adjustment structures are respectively arranged on the front and back sides of the fixing frame (2) close to the storage box (1), and the adjustment structure is provided with a connection structure fixedly connected to the storage box (1); The ejection mechanism is arranged on the adjustment structure at the back.
2. The non-printed battery sheet buffer device according to claim 1, characterized in that: The adjustment structure comprises a servo motor (4), a threaded rod (5) and a transmission gear (6); the servo motor (4) is fixedly mounted on the top of a fixing frame (2); the threaded rod (5) is arranged on the left side inside the fixing frame (2); the transmission gear (6) is fixedly mounted on the output shaft of the servo motor (4) and the outer surface of the threaded rod (5); the transmission gears (6) are meshed with each other; and the number of the adjustment structures is two and they are symmetrically distributed on the front and back sides inside the fixing frame (2).
3. The non-printed battery sheet cache device according to claim 2, characterized in that: The connection structure comprises a connection block (7) threadedly connected to the outer surface of the threaded rod (5) at the front, and a transmission rod (8) fixedly connected to the storage box (1) is fixedly mounted on the top and bottom of the front of the connection block (7).
4. The non-printed battery sheet cache device according to claim 3, characterized in that: A nut (9) penetrating the transmission rod (8) and extending into the interior of the connection block (7) is movably mounted on the front side of the transmission rod (8), and a threaded hole threadedly connected to the transmission rod (8) is provided on the front side of the connection block (7).
5. The non-printed battery sheet cache device according to claim 2, characterized in that: The front and back sides of the left side of the fixing frame (2) are both provided with grooves, the top of the inside of the fixing frame (2) is provided with a fixing groove, the two servo motors (4) are both located inside the fixing groove, and the two threaded rods (5) are respectively located inside the two grooves.
6. The non-printed battery sheet cache device according to claim 5, characterized in that: The ejection mechanism comprises a connecting frame (11), a servo cylinder (12) and a push block (13); the connecting frame (11) is threadedly connected to the outer surface of the threaded rod (5) at the back; the servo cylinder (12) is fixedly installed on the left side inside the connecting frame (11); and the output shaft of the servo cylinder (12) is fixedly installed with the push block (13).
7. The non-printed battery sheet cache device according to claim 6, characterized in that: The adjustment structure further comprises a limit block (10), wherein the limit block (10) is fixedly mounted on a side of the connection block (7) and the connection frame (11) away from the storage box (1), and a clamping hole having a size matching that of the limit block (10) is provided on a side of the groove away from the storage box (1).
8. The non-printed battery sheet cache device according to claim 1, characterized in that: A support column is provided on the inner side of the storage box (1), the battery sheet (3) is movably mounted on the top of the support column, the support columns are distributed at equal distances, and a sensor is provided in the fixing frame (2).