Waste gas treatment device for magnetic material laser cutting machine

By introducing detection structure and gas alarm into the exhaust gas treatment device of the laser cutting machine, multiple treatments and real-time monitoring of the exhaust gas are realized, solving the hidden dangers of the environment and safety of the exhaust gas that is not fully processed is improved, and processing efficiency and safety are improved sex.

CN222344530UActive Publication Date: 2025-01-14JIANGSU LONGHAI HUIXIN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421094394.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-14
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing laser cutting machine exhaust gas treatment device has not been tested after treatment, resulting in the incomplete treatment of exhaust gas that may affect the external environment and staff, posing safety hazards.

Method used

A device including exhaust gas box, heat exchange pipe, sealing pipe and detection structure was designed. The exhaust gas was processed and detected multiple times through the screening net, gas burner and gas detector, and the gas concentration was monitored in real time with a gas alarm. Ensure that the gas is fully processed and prevent leakage.

Benefits of technology

It realizes more adequate treatment and cleaning of exhaust gas, improves treatment efficiency and safety, prevents gas leakage from harming staff, and ensures the safe operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste gas treatment device for a magnetic material laser cutting machine, which relates to the field of waste gas treatment and comprises a waste gas box, a heat exchange tube and a sealing tube, a screening net is arranged at the top in the waste gas box through a sliding chute, two groups of layered plates are arranged in the waste gas box, and the heat exchange tube is arranged on the inner sides of the layered plates in the waste gas box. The top of the layering plate is provided with a reaction pipe, the left side of the bottom of the waste gas box is provided with a gas burner, the right side of the waste gas box is provided with a detection structure, the top of the waste gas box is provided with a sealing pipe, and one side of the sealing pipe is provided with a gas alarm. And when the gas is not completely treated, the gas is conveyed into the waste gas box again for secondary processing, so that solid, liquid or gaseous pollutants remaining in the gas are further removed, the gas is ensured to be treated and cleaned more sufficiently, and the treatment efficiency of the waste gas treatment system is improved.
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Description

Technical Field

[0001] The utility model relates to the field of waste gas treatment, in particular to a waste gas treatment device for a magnetic material laser cutting machine. Background Art

[0002] Laser cutting machine is a kind of equipment that uses laser technology to process materials. Laser cutting machine will generate certain exhaust gas during the cutting process. The exhaust gas generated cannot be discharged directly, so it is necessary to treat the exhaust gas before discharging. Comparative document: CN 211248840 U, ​​proposes a dust-absorbing exhaust gas treatment device for laser cutting machine, which blocks and recovers larger metal blocks in the exhaust gas through a filter screen, and then the particles in the exhaust gas are slowed down and settled by the upper and lower card plates. The fan on the rear support frame accelerates the exhaust gas to make the exhaust gas collide with the coolant in the cooling pool, so that the particles still existing in the exhaust gas and the exhaust gas that can be dissolved in the coolant are absorbed, and the exhaust gas is cooled at the same time. The problem with the above technical solution is that the device directly discharges the exhaust gas after treating it, and does not detect the treated exhaust gas. Therefore, when the exhaust gas is not completely treated, it will also be discharged, which causes the exhaust gas to have a certain impact on the external environment, and may also cause safety hazards to nearby workers. Utility Model Content

[0003] The purpose of the utility model is to solve the following problems existing in the prior art: the device directly discharges the exhaust gas after treating it, and does not detect the treated exhaust gas. Therefore, when the exhaust gas is not completely treated, it will also be discharged, which causes the exhaust gas to have a certain impact on the external environment, and may also cause safety hazards to nearby workers.

[0004] In order to solve the problems existing in the prior art, the utility model provides an exhaust gas treatment device for a magnetic material laser cutting machine, comprising an exhaust gas box, a heat exchange tube and a sealing tube. A screening net is provided at the top of the exhaust gas box through a slide groove, two groups of stratified plates are provided inside the exhaust gas box, heat exchange tubes are provided on the inner sides of the stratified plates inside the exhaust gas box, a reaction tube is provided on the top of the stratified plates, a gas burner is provided on the left side of the bottom of the exhaust gas box, a detection structure is provided on the right side of the exhaust gas box, a sealing tube is provided on the top of the exhaust gas box, and a gas alarm is provided on one side of the sealing tube.

[0005] Furthermore, the screening net is installed in layers of 300 mesh and 500 mesh, and part of the powder carried in the gas can be screened through the screening net to ensure the protective effect when the gas is processed.

[0006] Furthermore, the detection structure includes a gas detector, a control valve, and a transmission pipe. The bottom of the detection structure is connected to the right side of the exhaust gas box through a pipe, and the top of the detection structure is connected to the top of the right side of the exhaust gas box through a pipe. The processed gas is transmitted to the gas detector in the detection structure through the pipe. When the gas detector detects that the gas has not been processed, it will be re-transmitted to the inside of the exhaust gas box through the pipe.

[0007] Furthermore, a rubber sealing pad is provided on the top of the sealing tube, and the pipeline connection end can be sealed by the sealing rubber pad.

[0008] Furthermore, the detection end of the gas alarm extends to the inside of the sealed tube, and the gas alarm detects gas in the sealed tube through the detection end, and sounds an alarm when there is a gas leak.

[0009] Furthermore, a guide hole is provided on one side of the layered plate, and the gas is transmitted through the guide hole.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The detection structure of the utility model detects the treated gas, and when the gas is not completely treated, the gas is re-transmitted to the inside of the exhaust gas box for secondary processing, so as to further remove the solid, liquid or gaseous pollutants remaining in the gas, ensure that the gas is more fully treated and cleaned, thereby improving the treatment efficiency of the exhaust gas treatment system.

[0012] The utility model utilizes a sealing tube to seal the connection structure between the external hose and the exhaust gas box, and utilizes the gas alarm on the right side to detect the gas concentration in the sealing area. When gas leakage occurs in the connection structure, the gas alarm will transmit a signal to the control terminal so that the terminal can stop the continued operation of the device in time. At the same time, the gas alarm will be used to warn nearby staff so that they can carry out safety handling in time, avoid safety hazards caused by excessive gas leakage, and improve the safety of the device during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 It is a three-dimensional cross-sectional three-dimensional structure schematic diagram of the utility model;

[0015] Figure 3 This is a schematic diagram of the three-dimensional structure of the sealing tube of the utility model;

[0016] Figure numerals: 1. exhaust gas box; 2. screening net; 3. heat exchange tube; 4. gas burner; 5. detection structure; 6. sealing tube; 7. gas alarm; 8. layering plate; 9. reaction tube. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0018] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.

[0019] Example 1

[0020] like Figure 1-3 As shown, a waste gas treatment device for a magnetic material laser cutting machine includes a waste gas box 1, a heat exchange tube 3 and a sealing tube 6. A screening net 2 is provided at the top of the waste gas box 1 through a slide groove, two groups of stratified plates 8 are provided inside the waste gas box 1, heat exchange tubes 3 are provided on the inner side of the stratified plates 8 inside the waste gas box 1, and a reaction tube 9 is provided on the top of the stratified plates 8. A gas burner 4 is provided on the left side of the bottom of the waste gas box 1, a detection structure 5 is provided on the right side of the waste gas box 1, a sealing tube 6 is provided on the top of the waste gas box 1, and a gas alarm 7 is provided on one side of the sealing tube 6.

[0021] Description of working principle: The staff connects the external hose to the internal connection port of the sealing tube 6 on the top of the exhaust box 1. The sealing tube 6 can be used to seal the connection structure between the external hose and the exhaust box 1. At the same time, the gas concentration in the sealed area is detected using the gas alarm 7 on the right. When gas leakage occurs in the connection structure, the gas alarm 7 will transmit a signal to the control terminal so that the terminal can stop the continued operation of the device in time. At the same time, the gas alarm 7 will be used to warn nearby staff so that the staff can handle it safely in time to avoid safety hazards caused by excessive gas leakage, thereby improving the safety of the device during processing. The gas transmitted to the inside of the exhaust box 1 uses the screening net 2 to filter the dust or particulate matter carried by the gas, reducing the risk of dust or particulate matter entering the equipment and causing equipment damage and road blockage. After passing through the screening net 2, the gas will enter the heat exchange tube 3. The heat exchange tube 3 transmits the gas to the reaction tube 9, and the gas is subjected to preliminary reaction treatment through the reaction tube 9. At the same time, it is transmitted to the area where the gas burner 4 is located. The exhaust gas is burned and processed by the gas burner 4, so that the harmful gas is converted into carbon dioxide and water vapor through combustion. At the same time, the converted carbon dioxide and water vapor are transmitted through the guide holes on one side of the stratification plate 8, and are transmitted to the detection structure 5 through a pipeline. The processed gas is detected by the gas detector in the detection structure 5. When it is detected that the gas has not been completely processed, the gas detector transmits a signal to the control terminal, and the control valve is controlled by the control terminal to open and close, so that the gas is transmitted to the exhaust gas box 1 for reprocessing. When the gas detection passes, it is discharged through the right side of the detection structure 5.

[0022] The exhaust gas box 1 is mainly used to provide a sealed space for gas processing. When selecting, a conventional one can be selected from the existing technology according to the needs.

[0023] The screening net 2 is mainly used to screen the dust carried in the gas. When selected, the screening net 2 is installed in layers of 300 mesh and 500 mesh.

[0024] The heat exchange tube 3 is mainly used to transfer heat energy, and when selecting, a conventional selection can be made in the prior art according to the needs.

[0025] The gas burner 4 is mainly used to convert harmful gases into carbon dioxide and water vapor through combustion. When selecting, a conventional one can be selected from the existing technology according to the needs.

[0026] The detection structure 5 is mainly used to detect the processed gas. When selected, the detection structure 5 includes a gas detector, a control valve, and a transmission pipe. The bottom of the detection structure 5 is connected to the right side of the exhaust gas box 1 through a pipeline, and the top of the detection structure 5 is connected to the top of the right side of the exhaust gas box 1 through a pipeline.

[0027] The sealing tube 6 is mainly used to seal the connection area between the external pipeline and the device. When selected, a rubber sealing pad is provided on the top of the sealing tube 6.

[0028] The gas alarm 7 is mainly used for real-time monitoring of gas concentration. When selected, the detection end of the gas alarm 7 extends to the inside of the sealing tube 6.

[0029] The stratification plate 8 is mainly used to isolate chemical reactions or physical changes at different stages so as to clearly separate various components in the waste gas treatment process. When selected, a guide hole is provided on one side of the stratification plate 8.

[0030] The reaction tube 9 is mainly used for chemical neutralization and catalytic reaction, and when selecting, a conventional one can be selected from the prior art according to the needs.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A waste gas treatment device for a magnetic material laser cutting machine, comprising a waste gas box (1), a heat exchange tube (3) and a sealing tube (6), characterized in that: The top of the waste gas box (1) is provided with a screening net (2) through a slide groove, the waste gas box (1) is provided with two groups of layered plates (8), the inner side of the layered plates (8) inside the waste gas box (1) is provided with a heat exchange tube (3), the top of the layered plates (8) is provided with a reaction tube (9), the bottom left side of the waste gas box (1) is provided with a gas burner (4), the right side of the waste gas box (1) is provided with a detection structure (5), the top of the waste gas box (1) is provided with a sealing tube (6), and one side of the sealing tube (6) is provided with a gas alarm (7).

2. The exhaust gas treatment device for a magnetic material laser cutting machine according to claim 1 is characterized in that: The screening net (2) is installed in layers of 300 mesh and 500 mesh.

3. The exhaust gas treatment device for a magnetic material laser cutting machine according to claim 1 is characterized in that: The detection structure (5) comprises a gas detector, a control valve, and a transmission pipe. The bottom of the detection structure (5) is connected to the right side of the exhaust gas box (1) through a pipeline, and the top of the detection structure (5) is connected to the top of the right side of the exhaust gas box (1) through a pipeline.

4. The exhaust gas treatment device for a magnetic material laser cutting machine according to claim 1 is characterized in that: A rubber sealing pad is provided on the top of the sealing tube (6).

5. The exhaust gas treatment device for a magnetic material laser cutting machine according to claim 1 is characterized in that: The detection end of the gas alarm (7) extends to the inside of the sealing tube (6).

6. The exhaust gas treatment device for a magnetic material laser cutting machine according to claim 1, characterized in that: A flow guide hole is provided on one side of the layered plate (8).

Citation Information

Patent Citations

  • Dust collection waste gas treatment device of laser cutting machine

    CN211248840U