Machine tool ceiling protection device

通过支撑主梁驱动动力横梁带动防护罩的自动开合,解决了机床顶棚防护装置在加工大型工件时空间限制和高维护成本的问题,实现了高效、低噪音的自动化防护,降低了运维成本 .

CN222344963UActive Publication Date: 2025-01-14JIANGSU KRIUS MACHINE TOOL ACCESSORIES
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Patent Information

Application Number
CN202323558516.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-01-14
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

The existing machine tool ceiling protection device is limited in space and has low efficiency when processing large workpieces, and the automatic opening and closing mechanism is complex, high cost and maintenance problems, which affects the workpiece processing and operation and maintenance costs.

Method used

A machine tool ceiling protection device including supporting main beam, power beam and protective cover is designed. The ceiling beam and protective cover are driven by the motor to drive the ceiling beam and protective cover to achieve automatic opening and closing. The synchronization belt and guide rail are used to improve synchronization and running speed. The structure is simple. , low cost.

Benefits of technology

It realizes automatic opening and closing with high operating speed, low noise, good synchronization and easy adjustment, reduces operation and maintenance costs, and improves the processing efficiency and equipment reliability of the machine tool.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a machine tool ceiling protection device which comprises a protection assembly arranged on the top of a machine tool and a power assembly used for driving the protection assembly to be opened and closed, the power assembly comprises two supporting main beams which are arranged in parallel in a spaced mode, and the length direction of the supporting main beams corresponds to the opening and closing direction of the protection assembly. The at least one power cross beam is arranged between the two supporting main beams in a sliding mode, the power cross beam is driven to move horizontally in the opening and closing direction of the protection assembly, the protection assembly comprises a plurality of ceiling cross beams which are arranged between the two supporting main beams in a sliding mode and are arranged in parallel at intervals, and each ceiling cross beam is driven to move horizontally in the opening and closing direction of the protection assembly; all the ceiling beams are positioned in the protective covers, the protective covers are driven by the power beams to be opened or folded, so that the protective assemblies are opened and closed, the ceiling protective covers are driven by the supporting main beams to be automatically opened and closed, a movable power device does not need to be additionally arranged, the structure is simple, and cost is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine tool protection, in particular to a machine tool ceiling protection device. Background Art

[0002] Machine tools refer to machines used to manufacture machines, also known as machine tools or machine tools, and are usually referred to as machine tools. They are generally divided into metal cutting machine tools, forging machine tools, and woodworking machine tools. There are many methods for processing mechanical parts in modern machinery manufacturing: in addition to cutting, there are also casting, forging, welding, stamping, extrusion, etc. All parts with high precision requirements and fine surface roughness requirements generally need to be processed by cutting on machine tools. In order to effectively protect machine tools and prevent the overflow of water, gas, oil mist, etc. inside the machine, they are often equipped with ceiling protection.

[0003] In the field of high-end equipment manufacturing, such as rail transportation equipment, shipbuilding and marine engineering equipment, and civil aircraft, the workpieces are often large in size. Currently, most existing ceiling protections are fixed structures. However, when the workpieces are large and require the use of a crane or forklift, the fixed ceiling greatly limits the upper space of the machine tool, thereby limiting the size of the workpiece processed by the machine tool and affecting the efficiency of the machine tool.

[0004] Therefore, the existing machine tool ceiling protection is no longer applicable, which seriously affects the processing of workpieces, and there is a risk of damaging the machine tool without ceiling protection. In addition, if automatic opening and closing is to be achieved, a whole set of transmission mechanisms must be added, but at the same time, there will be problems such as large space occupation, low operating speed, loud operating noise, poor synchronization, difficulty in adjustment, overly complex mechanism, high cost and high self-weight ratio. In the event of damage, it can only be replaced as a whole, which greatly increases the operation and maintenance costs.

[0005] Therefore, how to solve the above-mentioned deficiencies in the prior art has become a topic to be studied and solved in this utility model. Summary of the invention

[0006] The utility model aims to provide a machine tool ceiling protection device.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] A machine tool ceiling protection device comprises a protection component arranged on the top of the machine tool, and a power component for driving the protection component to open and close;

[0009] The power assembly comprises two parallel and spaced support main beams, the length direction of the support main beams corresponding to the opening and closing direction of the protection assembly;

[0010] It also includes at least one power beam slidably disposed between the two supporting main beams, and the power beam is driven to translate along the opening and closing direction of the protection component;

[0011] The protection assembly includes a plurality of parallel and spaced ceiling beams slidably disposed between the two supporting main beams, and each of the ceiling beams is driven to translate along the opening and closing direction of the protection assembly;

[0012] It also includes a protective cover, each of the ceiling beams is positioned in the protective cover, and the protective cover is driven to open or fold by the power beam to open and close the protective assembly;

[0013] The translation of the power cross beam on the two supporting main beams is driven indirectly or directly by a driving mechanism.

[0014] According to a further technical solution, one end of the protective cover along the opening and closing direction is connected to the power beam, and the other end is fixed to the end of the supporting main beam.

[0015] According to a further technical solution, both ends of the power beam and the ceiling beam are provided with hanging wheels facing the supporting main beam, and the hanging wheels are movably connected to the supporting main beam.

[0016] A further technical solution is that a synchronous belt and a guide rail are provided inside the supporting main beam, the synchronous belt is arranged corresponding to the hanging wheel, and the synchronous belt is arranged close to the roller body of the hanging wheel;

[0017] The guide rail is matched with the hanging wheel.

[0018] According to a further technical solution, the power cross beams include a plurality of power cross beams, and each of the power cross beams is arranged in parallel and spaced apart in pairs.

[0019] According to a further technical solution, the protective cover between two adjacent ceiling beams is folded to form a plurality of V-shaped folded sections, and support bars are installed at the corners of the folded sections.

[0020] According to a further technical solution, the support bar is a metal support bar.

[0021] According to a further technical solution, a motor fixing seat for fixing the motor is provided at the end of the supporting main beam.

[0022] According to a further technical solution, the length of the power beam is the same as the length of the ceiling beam.

[0023] The working principle and advantages of this utility model are as follows:

[0024] The utility model proposes a machine tool ceiling protection device, which drives the power crossbeam by supporting the main beam, thereby driving the protective cover to automatically open and close on the supporting main beam, has a high operating speed and low operating sound, and the protective cover can be moved to a suitable position according to the size of the workpiece to protect the debris generated by the processing machine tool. The utility model has good synchronization, convenient adjustment, no need to add any mobile power device, simple structure, low cost, easy modular disassembly and assembly, reduced operation and maintenance costs, and high working reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Attached Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0026] Attached Figure 2 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0027] Attached Figure 3 It is a schematic diagram of the cross-sectional view of an embodiment of the utility model;

[0028] Attached Figure 4 for Figure 3 The enlarged schematic diagram of point B in the middle;

[0029] Attached Figure 5 It is a schematic diagram of a side view of an embodiment of the utility model;

[0030] Attached Figure 6 for Figure 5 Enlarged schematic diagram at point C in the middle.

[0031] In the above attached figures: 1. Supporting main beam; 2. Power beam; 3. Ceiling beam; 4. Protective cover; 5. Hanging wheel; 6. Synchronous belt; 7. Guide rail; 8. Folding section; 9. Support bar; 10. Motor fixing seat. DETAILED DESCRIPTION

[0032] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0033] Embodiment: The present invention will be clearly described below with diagrams and detailed descriptions. After understanding the embodiments of the present invention, any person skilled in the art can make changes and modifications based on the techniques taught by the present invention without departing from the spirit and scope of the present invention.

[0034] The terms used herein are only for describing specific embodiments and are not intended to be limiting of the present invention. Singular forms such as "a", "this", "here", "this" and "the" as used herein also include plural forms.

[0035] The terms “first”, “second”, etc. used in this document do not specifically refer to an order or sequence, nor are they used to limit the present case. They are only used to distinguish components or operations described with the same technical terms.

[0036] As used herein, “connected” or “positioned” may refer to two or more components or devices being in direct physical contact with each other, or being in indirect physical contact with each other, or may refer to two or more components or devices operating or moving with each other.

[0037] The terms “include,” “including,” “have,” etc. used in this document are open-ended terms, meaning including but not limited to.

[0038] The terms used in this document generally have the ordinary meaning of each term used in this field, in the context of the case and in the specific context, unless otherwise noted. Certain terms used to describe the present invention will be discussed below or elsewhere in this specification to provide additional guidance to those skilled in the art in describing the present invention.

[0039] The terms "front", "back", "up", "down", "left", "right", etc. used in this article are all directional terms. In this case, they are only used to illustrate the positional relationship between the various structures, and are not used to limit the protection plan of this case and the specific direction during actual implementation.

[0040] See attached Figures 1 to 6 As shown, a machine tool ceiling protection device includes a protection component arranged on the top of the machine tool, and a power component for driving the protection component to open and close. The power component includes two parallel support main beams 1 arranged at intervals, and the length direction of the support main beams 1 corresponds to the opening and closing direction of the protection component. The power component also includes at least one power cross beam 2 slidably arranged between the two support main beams 1, and the power cross beam 2 is driven to translate along the opening and closing direction of the protection component, and the length of the power cross beam 2 is adapted to the spacing between the two support main beams 1.

[0041] The protection assembly includes a plurality of parallel and spaced ceiling beams 3 slidably arranged between two supporting main beams 1, and each ceiling beam 3 is driven to translate along the opening and closing direction of the protection assembly, and the length of the ceiling beam 3 is adapted to the spacing between the two supporting main beams 1. The ceiling beam 3 is parallel to the power beam 2. The protection assembly also includes a protection cover 4, each ceiling beam 3 is positioned in the protection cover 4, and the protection cover 4 is driven to open or fold by the power beam 2 to open and close the protection assembly.

[0042] And the protective cover 4 can adopt a complete protective cover 4, and can also adopt the attached Figure 1As shown, the protective cover 4 is divided into two parts, and the blank space between the two parts of the protective cover 4 is used to install the processing device of the machine tool (not shown in the figure). The two ends of the processing device along the opening and closing direction of the protective component are fixedly connected to the two parts of the protective cover 4 respectively, and the power beam 2 is connected to one of the parts of the protective cover 4, and drives the protective cover 4 of this part to translate, and in turn drives the processing device and the other part of the protective cover 4 to translate along the opening and closing direction of the protective component, thereby driving the entire protective component to open or fold.

[0043] The translation of the power beam 2 on the two supporting main beams 1 is driven indirectly or directly by a driving mechanism, such as a motor. Indirect drive means that the power output of the driving mechanism acts on a conveying device, such as a transmission belt, on the two supporting main beams 1, and drives the power beam 2 through the conveying device to translate it. Direct drive means that the power output of the driving mechanism can also directly act on the power beam 2 to move it.

[0044] Preferably, see the attached Figures 1 to 6 As shown, in this embodiment, the width of the protective cover 4 is adapted to the length of the ceiling beam 3, and the protective cover 4 is fixed to each ceiling beam 3 in sequence. The end face of the protective cover 4 along the opening and closing direction is connected to the power beam 2 at one end, and the other end is fixed to the end of the supporting main beam 1. The protective cover 4 drives the ceiling beam 3 to move on the supporting main beam 1 through the action of the power beam 2, thereby closing or unfolding on the supporting main beam 1. The utility model does not need to add an additional transmission mechanism, is simple to install, has strong durability, and greatly reduces the operation and maintenance costs.

[0045] Preferably, see the attached Figures 1 to 6 As shown, the power beam 2 and the ceiling beam 3 in this embodiment are both installed with a hanging wheel 5 on the side facing the supporting main beam 1 at both ends, and the power beam 2 and the ceiling beam 3 move on the supporting main beam 1 through the hanging wheel 5. A synchronous belt 6 and a guide rail 7 are provided inside the supporting main beam 1, and the guide rail 7 cooperates with the hanging wheel 5, and the hanging wheel 5 moves on the guide rail 7. The synchronous belt 6 is correspondingly arranged above the hanging wheel 5, and performs friction movement with the hanging wheel 5. The friction movement of the synchronous belt 6 and the hanging wheel 5 in this embodiment can reach a speed of 120 meters per minute, which greatly improves the running speed of the automatic opening and closing. Driven by the motor, the synchronous belt 6 drives the power beam 2 and the ceiling beam 3 to move on the supporting main beam 1, thereby realizing the closing or unfolding of the protective cover 4, which has the advantages of good synchronization and convenient adjustment.

[0046] Preferably, in this embodiment, the power beams 2 include multiple ones, and the power beams 2 are arranged in parallel and spaced apart. When the overall length or mass of the protection component is long, multiple power beams 2 can be used to achieve segmented drive opening and closing, thereby ensuring opening and closing efficiency and overall service life.

[0047] Preferably, see the attached Figure 1 and attached Figure 2As shown, in this embodiment, the protective cover 4 between two adjacent ceiling beams 3 is folded to form a plurality of V-shaped folded sections 8, and support bars 9 are installed at the corners of the folded sections 8. The protective cover 4 is made of hard cloth and has high bending strength. The support bars 9 are metal support bars, so as to ensure that the protective cover 4 will not sag seriously due to gravity, so that the protective cover 4 can maintain its initial shape well and is not easy to deform. And the metal material is a known metal material such as iron, copper, etc. that can be used to reinforce the protective cover 4.

[0048] Preferably, see the attached Figure 1 As shown, in this embodiment, a motor fixing seat 10 for fixing the motor is provided at the end of the supporting main beam 1.

[0049] Preferably, see the attached Figure 1 As shown, in this embodiment, the length of the power beam 2 is the same as that of the ceiling beam 3, so that the power beam 2 can drive the ceiling beam 3 to move on the supporting main beam 1.

[0050] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A machine tool ceiling protection device, characterized in that: It includes a protection component arranged on the top of the machine tool, and a power component for driving the protection component to open and close; The power assembly comprises two parallel and spaced supporting main beams (1), wherein the length direction of the supporting main beams (1) corresponds to the opening and closing direction of the protective assembly; It also comprises at least one power crossbeam (2) slidably arranged between the two supporting main beams (1), and the power crossbeam (2) is driven to translate along the opening and closing direction of the protection component; The protection component comprises a plurality of parallel and spaced ceiling beams (3) slidably arranged between the two supporting main beams (1), and each of the ceiling beams (3) is driven to translate along the opening and closing direction of the protection component; It also includes a protective cover (4), each of the ceiling crossbeams (3) is positioned in the protective cover (4), and the protective cover (4) is driven to open or fold by the power crossbeam (2), so that the protective component is opened and closed; The translation of the power cross beam (2) on the two supporting main beams (1) is driven indirectly or directly by a driving mechanism.

2. A machine tool ceiling protection device according to claim 1, characterized in that: One end of the protective cover (4) along the opening and closing direction is connected to the power crossbeam (2), and the other end is fixed to the end of the supporting main beam (1).

3. A machine tool ceiling protection device according to claim 1, characterized in that: Both ends of the power cross beam (2) and the ceiling cross beam (3) are provided with hanging wheels (5) on the side facing the supporting main beam (1), and the hanging wheels (5) are movably connected to the supporting main beam (1).

4. A machine tool ceiling protection device according to claim 3, characterized in that: A synchronous belt (6) and a guide rail (7) are provided inside the supporting main beam (1), the synchronous belt (6) is arranged corresponding to the hanging wheel (5), and the synchronous belt (6) is arranged closely to the roller body of the hanging wheel (5); The guide rail (7) cooperates with the hanging wheel (5).

5. The machine tool ceiling protection device according to claim 1, characterized in that: The power cross beams (2) include a plurality of cross beams, and each of the power cross beams (2) is arranged in parallel and spaced apart in pairs.

6. The machine tool ceiling protection device according to claim 1, characterized in that: The protective cover (4) between two adjacent ceiling beams (3) is folded to form a plurality of V-shaped folded sections (8), and support bars (9) are installed at the folded corners of the folded sections (8).

7. A machine tool ceiling protection device according to claim 6, characterized in that: The support bar (9) is a metal support bar.

8. The machine tool ceiling protection device according to claim 1, characterized in that: A motor fixing seat (10) for fixing the motor is provided at the end of the supporting main beam (1).

9. The machine tool ceiling protection device according to claim 1, characterized in that: The length of the power cross beam (2) is the same as that of the ceiling cross beam (3).