Integrated industrial rubber roller

Abstract

The utility model belongs to the technical field of industrial rubber covered rollers, and particularly relates to an integrated industrial rubber covered roller which comprises an integrated industrial rubber covered roller body, a supporting shaft is arranged at one end of the integrated industrial rubber covered roller body, a limiting block is arranged on the outer ring face of the supporting shaft, an upper clamping sleeve is arranged on the outer side of the supporting shaft, and a lower clamping sleeve is arranged below the upper clamping sleeve. A fixing bolt is arranged on one side of the lower clamping sleeve, a supporting rod is arranged at the top end of the upper clamping sleeve, a rubber layer is arranged on the outer surface of the integrated industrial rubber roller body, and a wear-resisting layer is arranged on the outer surface of the rubber layer. The use strength of the rubber layer can be improved through the wear-resistant layer, the situation that the rubber layer cracks due to the influence of the external environment during use is avoided, then the use strength of the wear-resistant layer can be improved through cooperation of the first fiber strips and the second fiber strips, and then the service life of the wear-resistant layer is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial rubber rollers, in particular to an integrated industrial rubber roller. Background Art

[0002] In industrial production, rubber rollers are a common accessory and are widely used in printing, papermaking, dyeing, metallurgy and other industries. At present, most of the rubber rollers on the market are made by sleeved rubber tubes on the roller shaft. Rubber rollers with this structure are prone to degumming during use, resulting in a short service life and the need for frequent replacement, which not only increases production costs but also affects production efficiency.

[0003] The prior art has the following problems:

[0004] 1. In the actual use of the existing integrated industrial rubber roller, as the service life of the industrial rubber roller is extended, the rubber attached to the outer surface of the rubber roller will crack and be damaged. When the rubber attached to the outer surface of the industrial rubber roller is damaged, it will affect the normal use of the industrial rubber roller;

[0005] 2. When the existing industrial rubber roller is in use, the integrated industrial rubber roller will swing left and right during its rotation. When the industrial rubber roller swings during use, it will affect the use effect of the integrated industrial rubber roller. Therefore, an integrated industrial rubber roller is proposed. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides an integrated industrial rubber roller, which solves the problem of poor use effect of the existing integrated industrial rubber roller.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated industrial rubber roller, comprising an integrated industrial rubber roller body, a support shaft is arranged at one end of the integrated industrial rubber roller body, a limit block is arranged on the outer ring surface of the support shaft, an upper clamping sleeve is arranged on the outer side of the support shaft, a lower clamping sleeve is arranged below the upper clamping sleeve, a fixing bolt is arranged on one side of the lower clamping sleeve, a support rod is arranged on the top of the upper clamping sleeve, a rubber layer is arranged on the outer surface of the integrated industrial rubber roller body, and a wear-resistant layer is arranged on the outer surface of the rubber layer;

[0008] The upper ferrule comprises a slot and a ball, wherein the slot is fixedly embedded in the inner wall of the upper ferrule, and the ball is embedded in the inner surface of the upper ferrule;

[0009] The wear-resistant layer comprises a first fiber strip and a second fiber strip, wherein the first fiber strip is fixedly embedded in the wear-resistant layer, and the second fiber strip is fixedly embedded on one side of the first fiber strip.

[0010] As a preferred technical solution of the utility model, the number of the card slots is two groups, and the card slots are respectively embedded in the inner walls of the upper card sleeve and the lower card sleeve, and the card slots are clamped with the limit blocks.

[0011] As a preferred technical solution of the utility model, the number of the balls is several groups, and the balls are respectively embedded in the inner surfaces of the upper ferrule and the lower ferrule.

[0012] As a preferred technical solution of the utility model, the upper clamping sleeve and the lower clamping sleeve are connected by fixing bolts.

[0013] As a preferred technical solution of the utility model, the number of the support rods is two groups, and the support rods are installed at both ends of the integrated industrial rubber roller body.

[0014] As a preferred technical solution of the utility model, the wear-resistant layer is made of polyurethane, and the wear-resistant layer is fixedly installed on the outer surface of the rubber layer by vulcanization.

[0015] As a preferred technical solution of the utility model, the first fiber strips are made of carbon fibers, the second fiber strips are made of aramid fibers, and the first fiber strips and the second fiber strips are embedded in the wear-resistant layer in a cross shape.

[0016] Compared with the prior art, the utility model provides an integrated industrial rubber roller, which has the following beneficial effects:

[0017] 1. This one-piece industrial rubber roller, by providing a wear-resistant layer, a first fiber strip and a second fiber strip, when the one-piece industrial rubber roller body is in use, the wear-resistant layer can be used to improve the use strength of the rubber layer, and avoid the rubber layer from being affected by the external environment during use and cracking. Then, the first fiber strip and the second fiber strip are used in combination to improve the use strength of the wear-resistant layer, thereby extending the service life of the wear-resistant layer.

[0018] 2. This one-piece industrial rubber roller, by setting a limit block, an upper sleeve, a groove and a ball, when the one-piece industrial rubber roller body is in use, the support shaft can be limited by the cooperation of the limit block and the groove, so as to prevent the one-piece industrial rubber roller body from swinging left and right during use, and then the ball can be used to reduce the friction between the support shaft and the upper sleeve, so as to facilitate the rotation of the support shaft. In this way, the use stability of the one-piece industrial rubber roller body is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the overall planar structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the integrated industrial rubber roller main body of the utility model;

[0022] Figure 4 It is a partial schematic diagram of the internal structure of the wear-resistant layer of the utility model.

[0023] In the figure: 1. integrated industrial rubber roller body; 2. support shaft; 3. limit block; 4. upper clamping sleeve; 41. clamping groove; 42. ball; 5. lower clamping sleeve; 6. fixing bolt; 7. support rod; 8. rubber layer; 9. wear-resistant layer; 91. first fiber strip; 92. second fiber strip. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 In this embodiment: an integrated industrial rubber roller comprises an integrated industrial rubber roller body 1, a support shaft 2 is arranged at one end of the integrated industrial rubber roller body 1, a limit block 3 is arranged on the outer ring surface of the support shaft 2, an upper clamping sleeve 4 is arranged on the outer side of the support shaft 2, a lower clamping sleeve 5 is arranged below the upper clamping sleeve 4, a fixing bolt 6 is arranged on one side of the lower clamping sleeve 5, a support rod 7 is arranged on the top of the upper clamping sleeve 4, a rubber layer 8 is arranged on the outer surface of the integrated industrial rubber roller body 1, and a wear-resistant layer 9 is arranged on the outer surface of the rubber layer 8;

[0026] The upper ferrule 4 includes a ferrule 41 and a ball 42. The ferrule 41 is fixedly embedded in the inner wall of the upper ferrule 4, and the ball 42 is embedded in the inner surface of the upper ferrule 4.

[0027] The wear-resistant layer 9 includes a first fiber strip 91 and a second fiber strip 92 . The first fiber strip 91 is fixedly embedded in the wear-resistant layer 9 , and the second fiber strip 92 is fixedly embedded on one side of the first fiber strip 91 .

[0028] In this embodiment, there are two groups of slots 41, which are respectively embedded in the inner walls of the upper sleeve 4 and the lower sleeve 5, and the slots 41 are engaged with the limit blocks 3. The cooperation between the limit blocks 3 and the slots 41 can limit the support shaft 2 to prevent the integrated industrial rubber roller body 1 from swinging left and right during use; there are several groups of balls 42, which are respectively embedded in the inner surfaces of the upper sleeve 4 and the lower sleeve 5. The balls 42 can reduce the friction between the support shaft 2 and the upper sleeve 4, thereby facilitating the rotation of the support shaft 2; the upper sleeve 4 and the lower sleeve 5 are connected by fixing bolts 6, and the fixing bolts 6 can improve the installation convenience between the upper sleeve 4 and the lower sleeve 5; the number of support rods 7 There are two groups of support rods 7 installed at both ends of the integrated industrial rubber roller body 1. By setting two groups of support rods 7, the support stability of the integrated industrial rubber roller body 1 can be improved; the wear-resistant layer 9 is made of polyurethane, and the wear-resistant layer 9 is fixedly installed on the outer surface of the rubber layer 8 by vulcanization. The wear-resistant layer 9 can improve the use strength of the rubber layer 8 and avoid the rubber layer 8 from being cracked due to the influence of the external environment when in use; the first fiber strip 91 is made of carbon fiber, and the second fiber strip 92 is made of aramid fiber. The first fiber strip 91 and the second fiber strip 92 are cross-embedded in the wear-resistant layer 9. The cooperation of the first fiber strip 91 and the second fiber strip 92 can improve the use strength of the wear-resistant layer 9, thereby extending the service life of the wear-resistant layer 9.

[0029] The working principle and use process of the utility model are as follows: when the operator uses the integrated industrial rubber roller body 1, the support shaft 2 is fixed by the cooperation of the upper clamping sleeve 4 and the lower clamping sleeve 5. Then, when the support shaft 2 is used daily, the support shaft 2 can be limited by the cooperation of the limit block 3 and the slot 41 to prevent the integrated industrial rubber roller body 1 from swinging left and right during use. Then, the friction between the support shaft 2 and the upper clamping sleeve 4 can be reduced by the ball 42, thereby facilitating the rotation of the support shaft 2. In this way, the use stability of the integrated industrial rubber roller body 1 is improved. Then, when the integrated industrial rubber roller body 1 is used, the wear-resistant layer 9 can be used to improve the use strength of the rubber layer 8 to prevent the rubber layer 8 from being cracked due to the influence of the external environment during use. Then, the cooperation of the first fiber strip 91 and the second fiber strip 92 can be used to improve the use strength of the wear-resistant layer 9, thereby extending the use period of the wear-resistant layer 9.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An integrated industrial rubber roller, comprising an integrated industrial rubber roller body (1), wherein a support shaft (2) is provided at one end of the integrated industrial rubber roller body (1), characterized in that: The outer ring surface of the support shaft (2) is provided with a limit block (3), the outer side of the support shaft (2) is provided with an upper clamping sleeve (4), a lower clamping sleeve (5) is provided below the upper clamping sleeve (4), a fixing bolt (6) is provided on one side of the lower clamping sleeve (5), a support rod (7) is provided at the top of the upper clamping sleeve (4), and the outer surface of the integrated industrial rubber roller body (1) is provided with a rubber layer (8), and the outer surface of the rubber layer (8) is provided with a wear-resistant layer (9); The upper clamping sleeve (4) comprises a clamping groove (41) and a ball (42), wherein the clamping groove (41) is fixedly embedded in the inner wall of the upper clamping sleeve (4), and the ball (42) is embedded in the inner surface of the upper clamping sleeve (4); The wear-resistant layer (9) comprises a first fiber strip (91) and a second fiber strip (92), wherein the first fiber strip (91) is fixedly embedded in the wear-resistant layer (9), and the second fiber strip (92) is fixedly embedded on one side of the first fiber strip (91).

2. The integrated industrial rubber roller according to claim 1, characterized in that: The number of the clamping slots (41) is two groups. The clamping slots (41) are respectively embedded in the inner walls of the upper clamping sleeve (4) and the lower clamping sleeve (5). The clamping slots (41) are clamped with the limit block (3).

3. The integrated industrial rubber roller according to claim 1, characterized in that: The number of the balls (42) is a plurality of groups, and the balls (42) are respectively embedded in the inner surfaces of the upper ferrule (4) and the lower ferrule (5).

4. The integrated industrial rubber roller according to claim 1, characterized in that: The upper clamping sleeve (4) and the lower clamping sleeve (5) are connected via a fixing bolt (6).

5. The integrated industrial rubber roller according to claim 1, characterized in that: The number of the support rods (7) is two groups, and the support rods (7) are installed at both ends of the integrated industrial rubber roller body (1).

6. The integrated industrial rubber roller according to claim 1, characterized in that: The wear-resistant layer (9) is made of polyurethane, and the wear-resistant layer (9) is fixedly mounted on the outer surface of the rubber layer (8) by vulcanization.

7. The integrated industrial rubber roller according to claim 1, characterized in that: The first fiber strips (91) are made of carbon fiber, the second fiber strips (92) are made of aramid fiber, and the first fiber strips (91) and the second fiber strips (92) are embedded in the wear-resistant layer (9) in a cross shape.

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