Efficient energy-saving circulating movable brick kiln flue

By designing heat energy recovery components and flue gas filtration components in brick kiln flue, the problems of waste heat unrecovered and flue gas pollution in existing brick kiln flue are solved, and efficient, energy-saving and environmentally friendly flue gas emissions are achieved.

CN222460321UActive Publication Date: 2025-02-11PENGYANG COUNTY XINZHUO ENERGY TECH DEV CO
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Patent Information

Application Number
CN202421276532.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing brick kiln flue design lacks effective waste heat recovery capabilities, resulting in a large amount of heat energy being wasted, and the dust in the flue gas is directly discharged, polluting the environment.

Method used

Design a high-efficiency, energy-saving, circulating mobile brick kiln flue, using heat recovery components and flue gas filtration components. The heat energy recovery assembly uses the combination of the second heat exchange tube and the first heat exchange tube to recover waste heat and preheat air by using thermal conduction fluid; the flue gas filter assembly is designed through a filter and a pull rod to realize the filtration of the flue gas and the cleaning of the filter. .

Benefits of technology

It improves the utilization rate of heat energy, reduces energy waste, and reduces the pollution of flue gas to the environment through effective filtration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of brick kiln flues, in particular to an efficient energy-saving circulating movable brick kiln flue which comprises a flue body, the top end of the flue body is fixedly connected with a telescopic connecting pipe, the top end of the telescopic connecting pipe is fixedly connected with a flue branch pipe, and the top end of the flue branch pipe is fixedly connected with a rain shelter. Waste heat generated by high-temperature flue gas can be recycled, heated heat conduction liquid can be injected into the first heat exchange pipe through cooperation of the circulating water pump and the connecting pipe, air entering the brick kiln can be preheated through the first heat exchange pipe, and the utilization rate of heat energy can be increased; heat conduction liquid after heat exchange in the first heat exchange pipe can enter the second heat exchange pipe through a circulating water pump to continue heat exchange, the heat exchange efficiency can be guaranteed, dust in smoke can be filtered and adsorbed through a filter screen on a filter frame, pollution of the smoke to the environment can be reduced, meanwhile, the filter screen is convenient to clean, and the heat exchange efficiency is improved. The smoke filtering effect can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of brick kiln flues, in particular to a high-efficiency, energy-saving, circulating, movable brick kiln flue. Background Art

[0002] A brick kiln refers to a kiln for firing bricks, or a kiln for firing adobe into bricks and tiles. During the production process of a brick kiln, especially during the process of sintering hollow bricks with coal gangue, high-temperature flue gas needs to be discharged.

[0003] The brick kiln flues currently in use are mostly fixed in design, with simple smoke exhaust functions and lack of effective waste heat recovery capabilities. A large amount of heat energy is discharged into the environment in the form of flue gas, resulting in energy waste. At the same time, the direct discharge of dust mixed in the flue gas will pollute the environment.

[0004] Therefore, a high-efficiency, energy-saving, circulating and movable brick kiln flue is proposed. Utility Model Content

[0005] The utility model aims to provide a high-efficiency, energy-saving, circulating and movable brick kiln flue.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A high-efficiency, energy-saving, circulating, movable brick kiln flue, comprising: a flue main body, a telescopic connecting pipe fixedly connected to the top of the flue main body, a flue branch pipe fixedly connected to the top of the telescopic connecting pipe, and a rain shelter fixedly connected to the top of the flue branch pipe;

[0008] A heat recovery component is arranged in the flue main body, and the heat recovery component includes three second heat exchange tubes evenly arranged in the flue main body, the top ends of the three second heat exchange tubes extend to the top of the flue main body and are commonly connected to a circulating water pump, the bottom ends of the three second heat exchange tubes extend to the bottom of the flue main body and are commonly connected to a connecting pipe, and the bottom end of the connecting pipe is connected to the first heat exchange tube.

[0009] Preferably, one end of the first heat exchange tube away from the connecting tube is connected to the other end of the circulating water pump.

[0010] Preferably, the first heat exchange tube, the second heat exchange tube and the connecting tube are all filled with heat transfer fluid.

[0011] Preferably, the first heat exchange tube is installed at the air inlet of the brick kiln, and the flue main body is fixedly installed at the exhaust port of the brick kiln through a docking plate.

[0012] Preferably, the inner side of the telescopic connecting tube is made of aluminum foil, and the outer side of the telescopic connecting tube is made of silicone.

[0013] Preferably, a smoke filter assembly is also provided in the flue main body, and the smoke filter assembly includes a mounting groove opened in the flue main body, a filter frame is clamped in the mounting groove, a pull rod is fixedly connected to the outer side of the filter frame, and a filter net is provided on the inner side of the filter frame, and the filter net is made of fiber material.

[0014] Preferably, a limiting groove is provided on the side wall of the installation groove, a limiting pin matched with the limiting groove is provided on the inner wall of the filter frame, and the end of the limiting pin is designed as a small ball.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. By setting up a heat energy recovery component, the high-temperature flue gas generated by the brick kiln can be discharged to the outside through the flue main body. During the high-temperature flue gas discharge process, the high-temperature flue gas can heat the heat-conducting liquid in the second heat exchange tube in the flue main body, which can increase the temperature of the heat-conducting liquid and recover the waste heat generated by the high-temperature flue gas. The heated heat-conducting liquid can be injected into the first heat exchange tube through a circulating water pump and a connecting pipe. The air entering the brick kiln can be preheated through the first heat exchange tube, which can improve the utilization rate of thermal energy. The heat-conducting liquid after heat exchange in the first heat exchange tube can enter the second heat exchange tube through a circulating water pump to continue heat exchange, which can ensure the heat exchange efficiency and is conducive to the continuous preheating of the air.

[0017] 2. By setting up the flue gas filter assembly, the filter on the filter frame can filter and absorb the dust in the flue gas, which can reduce the pollution of the flue gas to the environment. When the user pulls the filter frame outward through the pull rod, the limit pin on the filter frame can slide out of the limit groove, so that the user can take the filter frame out of the installation groove, which is convenient for cleaning the filter, and can avoid the filter being blocked, and can ensure the flue gas filtering effect. After the cleaned filter is inserted into the installation groove, the limit pin cooperates with the limit groove to fix the filter frame, which can improve the stability of the filter on the filter frame and is beneficial to the filtering of the flue gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the flue main body in the embodiment of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the two ends of the circulating water pump in the embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the partial structure of the front end of the flue body in the embodiment of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure on the filter frame in the embodiment of the utility model.

[0022] In the figure: 1. flue main body; 2. filter frame; 3. installation groove; 4. telescopic connecting pipe; 5. flue branch pipe; 6. rain shelter; 7. circulating water pump; 8. docking plate; 9. first heat exchange tube; 10. connecting pipe; 11. second heat exchange tube; 12. limit groove; 13. pull rod; 14. limit pin; 15. filter net. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Embodiment 1:

[0026] See also Figure 1 to Figure 2 , an efficient and energy-saving circulating mobile brick kiln flue, comprising: a flue main body 1, a telescopic connecting pipe 4 is fixedly connected to the top of the flue main body 1, a flue branch pipe 5 is fixedly connected to the top of the telescopic connecting pipe 4, and a rain shelter 6 is fixedly connected to the top of the flue branch pipe 5;

[0027] A heat recovery component is arranged in the flue main body 1, and the heat recovery component includes three second heat exchange tubes 11 evenly arranged in the flue main body 1. The top ends of the three second heat exchange tubes 11 extend to the top of the flue main body 1 and are commonly connected to a circulating water pump 7. The bottom ends of the three second heat exchange tubes 11 extend to the bottom of the flue main body 1 and are commonly connected to a connecting pipe 10. The bottom end of the connecting pipe 10 is connected to the first heat exchange tube 9.

[0028] See also Figure 2 One end of the first heat exchange tube 9 away from the connecting tube 10 is connected to the other end of the circulating water pump 7.

[0029] See also Figure 2 The first heat exchange tube 9, the second heat exchange tube 11 and the connecting tube 10 are all filled with heat transfer fluid.

[0030] See also Figure 2 The first heat exchange tube 9 is installed at the air inlet of the brick kiln, and the flue body 1 is fixedly installed at the exhaust port of the brick kiln through the docking plate 8.

[0031] See also Figure 1 The inner side of the telescopic connecting tube 4 is made of aluminum foil, and the outer side of the telescopic connecting tube 4 is made of silicone.

[0032] In the present embodiment, when in use, the high-temperature flue gas generated by the brick kiln can be discharged to the outside through the flue main body 1. During the high-temperature flue gas discharge process, the high-temperature flue gas can heat the heat-conducting liquid in the second heat exchange tube 11 in the flue main body 1, thereby increasing the temperature of the heat-conducting liquid and recovering the waste heat generated by the high-temperature flue gas. The heated heat-conducting liquid can be injected into the first heat exchange tube 9 through the circulating water pump 7 and the connecting tube 10. The air entering the brick kiln can be preheated through the first heat exchange tube 9, thereby improving the utilization rate of thermal energy. The heat-conducting liquid after heat exchange in the first heat exchange tube 9 can enter the second heat exchange tube 11 through the circulating water pump 7 to continue heat exchange, thereby ensuring the heat exchange efficiency and facilitating the continuous preheating of the air.

[0033] Embodiment 2:

[0034] See also Figures 1 to 4 A high-efficiency, energy-saving, circulating, mobile brick kiln flue also includes: a flue gas filter component arranged in a flue main body 1, the flue gas filter component includes a mounting groove 3 opened in the flue main body 1, a filter frame 2 is clamped in the mounting groove 3, a pull rod 13 is fixedly connected to the outer side of the filter frame 2, a filter screen 15 is arranged on the inner side of the filter frame 2, and the filter screen 15 is made of fiber material.

[0035] See also Figure 4 A limiting groove 12 is provided on the side wall of the mounting groove 3, and a limiting pin 14 matching the limiting groove 12 is provided on the inner wall of the filter frame 2, and the end of the limiting pin 14 is designed as a small ball.

[0036] In this embodiment, when in use, the filter screen 15 on the filter frame 2 can filter and absorb dust in the flue gas, which can reduce the pollution of the flue gas to the environment. When the user pulls the filter frame 2 outward through the pull rod 13, the limit pin 14 on the filter frame 2 can slide out from the limit groove 12, so that the user can take the filter frame 2 out of the installation groove 3, which is convenient for cleaning the filter screen 15 and can avoid the filter screen 15 from being blocked, which can ensure the flue gas filtering effect. After the cleaned filter screen 15 is inserted into the installation groove 3, the limit pin 14 cooperates with the limit groove 12 to fix the filter frame 2, which can improve the stability of the filter screen 15 on the filter frame 2 and is beneficial to the filtering of the flue gas.

[0037] Working principle: First, the flue main body 1 is fixed by the docking plate 8, and the flue branch pipe 5 is fixed at the same time. The rain shield 6 on the top of the flue branch pipe 5 can prevent rainwater from flowing back, which is beneficial to the discharge of flue gas. When in use, the telescopic connecting pipe 4 can move along with the movement of the brick kiln in the flue main body 1, so as to maintain the smoothness of flue gas discharge. When in use, the high-temperature flue gas generated by the brick kiln can be discharged outward through the flue main body 1. In the process of high-temperature flue gas discharge, the high-temperature flue gas can heat the heat transfer liquid in the second heat exchange tube 11 in the flue main body 1, so as to increase the temperature of the heat transfer liquid and recover the waste heat generated by the high-temperature flue gas. The heated heat transfer liquid can be injected into the first heat exchange tube 9 through the circulating water pump 7 and the connecting tube 10. The air entering the brick kiln can be preheated through the first heat exchange tube 9, so as to improve the utilization rate of thermal energy, and the first heat exchange After heat exchange in tube 9, the heat transfer liquid can enter the second heat exchange tube 11 through the circulating water pump 7 to continue heat exchange, which can ensure the heat exchange efficiency and is beneficial to the continuous preheating of the air. During use, the filter screen 15 on the filter frame 2 can filter and adsorb dust in the flue gas, which can reduce the pollution of flue gas to the environment. When the user pulls the filter frame 2 outward through the pull rod 13, the limit pin 14 on the filter frame 2 can slide out of the limit groove 12, so that the user can take the filter frame 2 out of the installation groove 3, which is convenient for cleaning the filter screen 15 and can avoid the filter screen 15 from being blocked, which can ensure the flue gas filtering effect. After the cleaned filter screen 15 is inserted into the installation groove 3, the limit pin 14 cooperates with the limit groove 12 to fix the filter frame 2, which can improve the stability of the filter screen 15 on the filter frame 2 and is beneficial to the filtering of flue gas.

[0038] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-efficiency, energy-saving, circulating and movable brick kiln flue, comprising: A flue main body (1), characterized in that: a telescopic connecting pipe (4) is fixedly connected to the top of the flue main body (1), a flue branch pipe (5) is fixedly connected to the top of the telescopic connecting pipe (4), and a rain shelter (6) is fixedly connected to the top of the flue branch pipe (5); A heat recovery component is arranged in the flue main body (1), and the heat recovery component comprises three second heat exchange tubes (11) uniformly arranged in the flue main body (1), the top ends of the three second heat exchange tubes (11) extending to the top of the flue main body (1) and being connected to a circulating water pump (7), the bottom ends of the three second heat exchange tubes (11) extending to the bottom of the flue main body (1) and being connected to a connecting tube (10), and the bottom end of the connecting tube (10) being connected to a first heat exchange tube (9).

2. The high-efficiency, energy-saving, circulating and movable brick kiln flue according to claim 1 is characterized in that: One end of the first heat exchange tube (9) away from the connecting tube (10) is connected to the other end of the circulating water pump (7).

3. The high-efficiency, energy-saving, circulating and movable brick kiln flue according to claim 2 is characterized in that: The first heat exchange tube (9), the second heat exchange tube (11) and the connecting tube (10) are all filled with heat transfer fluid.

4. The high-efficiency, energy-saving, circulating and movable brick kiln flue according to claim 3 is characterized by: The first heat exchange tube (9) is installed at the air inlet of the brick kiln, and the flue main body (1) is fixedly installed at the exhaust port of the brick kiln via a docking plate (8).

5. The high-efficiency, energy-saving, circulating and movable brick kiln flue according to claim 4 is characterized in that: The inner side of the telescopic connecting tube (4) is made of aluminum foil, and the outer side of the telescopic connecting tube (4) is made of silicone.

6. The high-efficiency, energy-saving, circulating and movable brick kiln flue according to claim 1 is characterized in that: A smoke filter assembly is also provided in the flue body (1), and the smoke filter assembly comprises a mounting groove (3) provided in the flue body (1), a filter frame (2) being fixedly provided in the mounting groove (3), a pull rod (13) being fixedly connected to the outer side of the filter frame (2), and a filter screen (15) being provided on the inner side of the filter frame (2), and the filter screen (15) being made of fiber material.

7. The high-efficiency, energy-saving, circulating and movable brick kiln flue according to claim 6 is characterized by: A limiting groove (12) is provided on the side wall of the installation groove (3), and a limiting pin (14) matching the limiting groove (12) is provided on the inner wall of the filter frame (2), and the end of the limiting pin (14) is designed as a small ball.