Transformer coil winding device

By designing a transformer coil winding device including an operating table, winding assembly and linkage assembly, the time-consuming and labor-intensive problems caused by manual winding are solved, and the automatic winding of the coil is realized, and efficiency and practicality are improved. .

CN222462603UActive Publication Date: 2025-02-11昆山力变电气有限公司
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Patent Information

Application Number
CN202421097524.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-02-11
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

my country's winding machine industry is still at the mid- and low-end level, and some backward areas still maintain the manual winding method, which is time-consuming and labor-intensive and has high labor costs.

Method used

A transformer coil winding device is designed, including an operating table, a winding assembly and a linkage assembly. Through the cooperation of the motor drive linkage ring and the sliding frame, the automatic winding of the wire on the winding pole is realized.

Benefits of technology

The coil winding is automated, labor costs are reduced, winding efficiency is improved, the structure is simple, the resource is rationally utilized, and practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a transformer coil winding device, and relates to the technical field of transformer production. The winding device comprises an operation table, a winding assembly and a linkage assembly, the upper surface of the operation table is fixedly connected with a vertical plate, the side face of the vertical plate is provided with a circular groove, the circumferential side of the circular groove is rotationally connected with a matching disc, and the winding assembly comprises a motor, a linkage circular ring and a sliding frame. Through the arrangement of the operation table, the winding assembly and the linkage assembly, according to the winding requirement, a wire coil is fixed to the installation frame, the two ends of the winding rod are fixed to the two sets of fixing frames respectively, the starting point of the wire coil is fixed to the winding rod, the motor is started, the driving disc is used for driving the linkage circular ring to rotate according to the needed direction, and by means of cooperation of all parts, the winding efficiency is improved. The sliding frame is matched with the reciprocating motion while the linkage circular ring rotates, winding of a wire coil on the winding rod is achieved till winding is completed, the structure is simple, winding and matched winding work are achieved through one motor, resources are reasonably utilized, and practicability is high.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformer production, in particular to a transformer coil winding device. Background Art

[0002] Transformers are widely used in the power industry. Transformers are conversion devices that use the principle of electromagnetic induction to change AC voltage. They have functions such as voltage conversion, current conversion, and impedance conversion. During the transformer manufacturing process, the coil inside the transformer needs to be wound.

[0003] At present, my country's winding machine industry is still at a medium-to-low-end level, and some backward areas still maintain manual winding techniques, which is time-consuming, labor-intensive and has high labor costs. Utility Model Content

[0004] The purpose of the utility model is to provide a transformer coil winding device to solve the problem that the winding machine industry in my country is still at a medium and low-end level, and some backward areas still maintain the manual winding method, which is time-consuming, labor-intensive and has high labor costs.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] The utility model discloses a transformer coil winding device, comprising an operating table, a winding assembly and a linkage assembly, wherein a vertical plate is fixedly connected to the upper surface of the operating table, a circular groove is provided on the side of the vertical plate, a matching disk is rotatably connected to the circumference of the circular groove, the winding assembly comprises a motor, a linkage ring and a sliding frame, the motor is installed on one side of the upper surface of the operating table, the linkage ring is arranged on one side of the vertical plate and matched with the circular groove, the circumference of the linkage ring is respectively abutted against a plurality of groups of matching disks and rotatably matched with them, a linkage rod is rotatably connected to one side of the vertical plate, one end of the linkage rod and the output end of the motor are both fixedly connected with a driving disk, two groups of driving disks are respectively arranged on both sides of the linkage ring and rotatably matched with them.

[0007] A transmission belt is installed between the other end of the linkage rod and the peripheral side surface of the motor output end, and a pulley transmission structure is formed between the three. The transmission belt is arranged on the outer side of the vertical plate.

[0008] Slide grooves are provided on both sides of the upper surface of the operating table, and two groups of sliding frames are provided, and the two groups of sliding frames are respectively arranged in the two groups of slide grooves and slidably cooperate with them. One end of the sliding frame is fixedly connected to a fixing frame, and the fixing frame is arranged on the outside of the slide groove. One side surface of the linkage ring is fixedly connected to a mounting frame, and the two groups of sliding frames are respectively arranged on both sides of the linkage ring.

[0009] The linkage assembly includes a slide plate and a connecting rod. Both ends of one side of the operating table are fixedly connected to the fixing rod. One end of the fixing rod is fixedly connected to the connecting plate. One end of the slide plate is arranged in the connecting plate and slidably cooperates with the connecting plate. One side of the slide plate is fixedly connected to a matching frame.

[0010] A fixing plate is fixedly connected to one side of the upper surface of the operating table, the connecting rod is arranged in the fixing plate and rotatably cooperates with the fixing plate, the end of the linkage rod away from the driving disk is fixedly connected to the driving bevel gear, one end of the connecting rod is fixedly connected to the driven bevel gear, the driven bevel gear is meshed with the driving bevel gear, the other end of the connecting rod is fixedly connected to the connecting plate, one end of the connecting plate is rotatably connected to a slider, the slider is arranged in the matching frame and slidably cooperates with the matching frame.

[0011] Both sides of the bottom end of the slide plate are fixedly connected with matching rods, one end of the two groups of matching rods is respectively fixedly connected with one end of the sliding frame, and the matching rods are arranged on the outside of the operating table.

[0012] The utility model has the following beneficial effects:

[0013] The utility model provides an operating table, a winding component and a linkage component, and according to the winding demand, the wire coil is fixed on the mounting frame, the two ends of the winding rod are respectively fixed on the two sets of fixing frames, the starting point of the wire coil is fixed on the winding rod, the motor is started, and the driving disk is used to drive the linkage ring to rotate in the required direction. When the motor works, the linkage rod is driven to rotate through the transmission belt, and then the driven bevel gear is driven to rotate through the driving bevel gear, so that the connecting plate and the sliding pass through the matching frame to drive the slide plate to slide back and forth on the connecting plate, and then the matching rod drives the two sets of sliding frames to slide back and forth in the slide groove, so that the linkage ring rotates while the sliding frame cooperates with the reciprocating motion, so that the wire coil is wound on the winding rod until the winding is completed. The utility model has a simple structure, and the winding and coordinated winding work are realized by one motor, so that resources are reasonably utilized and the utility model is highly practical.

[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 It is a schematic diagram of the three-dimensional assembly structure of the utility model;

[0017] Figure 2 It is another schematic diagram of a three-dimensional assembly structure of the utility model;

[0018] Figure 3 for Figure 2 A magnified image of area A;

[0019] Figure 4 for Figure 2 Enlarged view of area B;

[0020] Figure 5 It is a bottom view of the assembly structure of the utility model.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] 1. Operating table; 101. Vertical plate; 102. Circular groove; 103. Matching plate; 104. Slide groove; 105. Fixed rod; 106. Connecting plate; 107. Fixed plate; 2. Winding assembly; 201. Motor; 202. Linkage ring; 203. Driving plate; 204. Mounting frame; 205. Sliding frame; 206. Fixed frame; 207. Linkage rod; 208. Transmission belt; 209. Driving bevel gear; 3. Linkage assembly; 301. Slide plate; 302. Connecting rod; 303. Driven bevel gear; 304. Connecting plate; 305. Sliding block; 306. Matching frame; 307. Matching rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1-Figure 5 As shown, the utility model is a transformer coil winding device, comprising an operating table 1, a winding assembly 2 and a linkage assembly 3, a vertical plate 101 is fixedly connected to the upper surface of the operating table 1, a circular groove 102 is opened on the side of the vertical plate 101, and a matching disk 103 is rotatably connected to the circumference of the circular groove 102, the winding assembly 2 comprises a motor 201, a linkage ring 202 and a sliding frame 205, the motor 201 is installed on one side of the upper surface of the operating table 1, the linkage ring 202 is arranged on one side of the vertical plate 101 and is adapted to the circular groove 102, the circumference of the linkage ring 202 is respectively attached to multiple groups of matching disks 103 and rotatably matched, a side surface of the vertical plate 101 is rotatably connected to a linkage rod 207, one end of the linkage rod 207 and the output end of the motor 201 are fixedly connected to a driving disk 203, and two groups of driving disks 203 are respectively arranged on both sides of the linkage ring 202 and rotatably matched therewith.

[0027] A transmission belt 208 is installed between the other end of the linkage rod 207 and the peripheral side surface of the output end of the motor 201 , and a pulley transmission structure is formed therebetween. The transmission belt 208 is arranged on the outer side of the vertical plate 101 .

[0028] Slide grooves 104 are provided on both sides of the upper surface of the operating table 1, and two groups of sliding frames 205 are provided. The two groups of sliding frames 205 are respectively arranged in the two groups of slide grooves 104 and slideably cooperate with them. One end of the sliding frame 205 is fixedly connected to a fixed frame 206, and the fixed frame 206 is arranged on the outside of the slide groove 104. One side of the linkage ring 202 is fixedly connected to the mounting frame 204, and the two groups of sliding frames 205 are respectively arranged on both sides of the linkage ring 202.

[0029] The linkage assembly 3 includes a slide plate 301 and a connecting rod 302. Both ends of one side of the operating platform 1 are fixedly connected to the fixing rod 105. One end of the fixing rod 105 is fixedly connected to the connecting plate 106. One end of the slide plate 301 is arranged in the connecting plate 106 and slidably cooperates with it. One side of the slide plate 301 is fixedly connected to the matching frame 306.

[0030] A fixed plate 107 is fixedly connected to one side of the upper surface of the operating table 1, and a connecting rod 302 is arranged in the fixed plate 107 and rotatably cooperates with the fixed plate 107. The end of the linkage rod 207 away from the driving disk 203 is fixedly connected to the driving bevel gear 209, and one end of the connecting rod 302 is fixedly connected to the driven bevel gear 303, and the driven bevel gear 303 is meshed with the driving bevel gear 209. The other end of the connecting rod 302 is fixedly connected to a connecting plate 304, and one end of the connecting plate 304 is rotatably connected to a slider 305, which is arranged in a matching frame 306 and slidably cooperates with it.

[0031] Both sides of the bottom end of the slide plate 301 are fixedly connected with matching rods 307 , one end of the two sets of matching rods 307 are respectively fixedly connected to one end of the sliding frame 205 , and the matching rods 307 are arranged on the outside of the operating table 1 .

[0032] It should be supplemented that, in actual use, according to the winding requirements, the wire coil is fixed on the mounting frame 204, the two ends of the winding rod are respectively fixed on the two sets of fixing frames 206, the starting point of the wire coil is fixed on the winding rod, the motor 201 is started, and the transmission belt 208 is used to drive the linkage rod 207 to rotate, and the driving disk 203 is used to drive the linkage ring 202 to rotate in the required direction under the action of the matching disk 103. When the linkage rod 207 rotates, it drives the driving bevel gear 209 to rotate, and then drives the driven bevel gear 209 to drive the driven bevel gear The wheel 303 rotates, and the connecting rod 302 is used to drive the connecting plate 304 to rotate, and then the slider 305 is used to drive the slide plate 301 to slide back and forth on the connecting plate 106 through the matching frame 306, and then the two sets of sliding frames 205 are driven to slide back and forth in the slide groove 104 through the matching rod 307, so that the linkage ring 202 rotates while the sliding frame 205 cooperates with the reciprocating motion to realize the winding of the wire roll on the winding rod until the winding is completed. The structure is simple, and the winding and matching winding work are realized by a motor 201, so that resources are reasonably utilized and the practicability is high.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A transformer coil winding device, comprising an operating table (1), a winding assembly (2) and a linkage assembly (3), characterized in that: The upper surface of the operating table (1) is fixedly connected to a vertical plate (101), a side surface of the vertical plate (101) is provided with a circular groove (102), and a matching disk (103) is rotatably connected to the circumference of the circular groove (102). The winding assembly (2) comprises a motor (201), a linkage ring (202) and a sliding frame (205). The motor (201) is installed on one side of the upper surface of the operating table (1), and the linkage ring (202) is arranged on the vertical plate (101). One side of the linkage ring (202) is adapted to fit the circular groove (102); the circumferential sides of the linkage ring (202) are respectively in contact with a plurality of sets of matching disks (103) and are rotationally matched; a side surface of the vertical plate (101) is rotationally connected to a linkage rod (207); one end of the linkage rod (207) and an output end of the motor (201) are both fixedly connected to a driving disk (203); two sets of driving disks (203) are respectively arranged on both sides of the linkage ring (202) and are rotationally matched therewith.

2. A transformer coil winding device according to claim 1, characterized in that: A transmission belt (208) is installed between the other end of the linkage rod (207) and the peripheral side surface of the output end of the motor (201), and a pulley transmission structure is formed between the three. The transmission belt (208) is arranged on the outer side of the vertical plate (101).

3. A transformer coil winding device according to claim 2, characterized in that: Slide grooves (104) are provided on both sides of the upper surface of the operating table (1), and two groups of sliding frames (205) are provided, and the two groups of sliding frames (205) are respectively arranged in the two groups of slide grooves (104) and slideably cooperate with them. One end of the sliding frame (205) is fixedly connected to a fixing frame (206), and the fixing frame (206) is arranged on the outside of the slide groove (104). One side of the linkage ring (202) is fixedly connected to a mounting frame (204), and the two groups of sliding frames (205) are respectively arranged on both sides of the linkage ring (202).

4. A transformer coil winding device according to claim 3, characterized in that: The linkage assembly (3) comprises a slide plate (301) and a connecting rod (302); both ends of one side of the operating table (1) are fixedly connected to a fixing rod (105); one end of the fixing rod (105) is fixedly connected to a connecting plate (106); one end of the slide plate (301) is arranged in the connecting plate (106) and slidably cooperates with the connecting plate; and one side of the slide plate (301) is fixedly connected to a matching frame (306).

5. A transformer coil winding device according to claim 4, characterized in that: A fixed plate (107) is fixedly connected to one side of the upper surface of the operating table (1); the connecting rod (302) is arranged in the fixing plate (107) and rotatably cooperates with the fixing plate (107); one end of the linkage rod (207) away from the driving disk (203) is fixedly connected to the driving bevel gear (209); one end of the connecting rod (302) is fixedly connected to the driven bevel gear (303); the driven bevel gear (303) is meshed with the driving bevel gear (209); the other end of the connecting rod (302) is fixedly connected to the connecting plate (304); one end of the connecting plate (304) is rotatably connected to a slider (305); the slider (305) is arranged in the matching frame (306) and slidably cooperates with the matching frame (306).

6. A transformer coil winding device according to claim 5, characterized in that: Both sides of the bottom end of the slide plate (301) are fixedly connected with matching rods (307), one end of two groups of matching rods (307) are respectively fixedly connected to one end of the sliding frame (205), and the matching rods (307) are arranged on the outside of the operating table (1).