Rotary type three-station spraying and pressure maintaining all-in-one machine

Abstract

The utility model discloses a rotary type three-station spraying and pressure maintaining all-in-one machine which comprises an electric push rod, a top plate, a carrying plate, a sliding base, a guide rail, a mechanical arm, a station rotating disc, a lampshade surface treatment station, a lampshade gluing station, a lampshade press-fitting station, a speed reducer, a chain wheel transmission set, a servo motor, an air cylinder, a pressing buckle block and a protective pressing plate. The automobile lampshade spraying press-fitting device is reasonable in design, a rotary three-station spraying press-fitting structure is adopted, continuity of technological processing of all the stations can be guaranteed, meanwhile, the multipurpose mechanical arm is arranged so that processing of related technologies of lampshades can be completed, lampshade tooling speed is high, quality is high, and working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to a rotary three-station spraying and pressure-maintaining integrated machine, belonging to the technical field of automobile lampshade tooling. Background Art

[0002] Generally, automobile lampshades require processes such as pressing, surface treatment, and gluing, so the required tooling stations are long, which requires many people to be assigned to the stations, occupies a large amount of limited space resources, and has low work efficiency. It is impossible to integrate multiple tooling stations on the same equipment to solve the above problems. Therefore, a rotary three-station spraying and pressure-maintaining integrated machine is proposed to solve the above problems. Utility Model Content

[0003] The purpose of the utility model is to provide a rotary three-station spraying and pressure-maintaining integrated machine in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical scheme: a rotary three-station spraying and pressure-maintaining integrated machine, including a machine counter, side support plates, a top plate, a carrier plate, a slide seat, a guide rail, a lampshade pressing mechanism, a manipulator, a station turntable, a reducer and a servo motor. The top plate is fixedly connected to one side of the top of the machine counter through four side support plates distributed in a rectangular shape, and a guide rail is installed on one side of each side support plate, and a slide seat is provided on each guide rail. A lampshade surface treatment station, a lampshade gluing station and a lampshade pressing station are provided on the top of the station turntable, and the middle position of the bottom of the station turntable is connected to the output end of the reducer located on the other side of the top of the machine counter, and a manipulator is provided on one side of the station turntable;

[0005] The lampshade pressing mechanism is arranged between the four side support plates, and the lampshade pressing mechanism includes an electric push rod, a carrier plate, a cylinder, a buckle block and a protective pressure plate. The output end of the electric push rod is connected to the middle position of the back of the carrier plate, and four cylinders are installed in a matrix distribution on the back of the carrier plate. The push rod end of the cylinder is installed with a buckle block, and the four buckle blocks distributed in the matrix are fixed with the same protective pressure plate.

[0006] Preferably, both ends of the carrier plate are respectively connected to two slide seats symmetrically distributed on the corresponding side, and four hole structures are arranged in a matrix on the carrier plate, and a push rod end portion of the cylinder passes through each hole structure.

[0007] Preferably, two manipulators are provided, and the two manipulators are used for lampshade surface treatment and lampshade gluing respectively.

[0008] Preferably, the input end of the reducer and the shaft end of the servo motor are connected to each other through a sprocket transmission group.

[0009] Preferably, the electric push rod is installed in the middle position of the top plate.

[0010] Preferably, an electrical control device is installed inside the machine cabinet, and the inside of the machine cabinet is fixedly connected to the servo motor.

[0011] The beneficial effects of the utility model are as follows: the use of a rotary three-station structure for spraying and pressing automobile lampshades helps to ensure the continuity of process processing at each station, and a multi-purpose manipulator is configured at the same time to complete the processing of lampshade-related processes, so that the lampshade tooling speed is fast and the quality is high, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0014] Figure 2 It is a three-dimensional diagram of the workstation turntable connection structure of the utility model;

[0015] Figure 3 It is a three-dimensional diagram of the lampshade pressing mechanism structure of the utility model.

[0016] In the figure: 1. machine counter; 2. side support plate; 3. electric push rod; 4. top plate; 5. carrier plate; 6. slide seat; 7. guide rail; 8. manipulator; 9. work station turntable; 901. lampshade surface treatment station; 902. lampshade gluing station; 903. lampshade pressing station; 10. reducer; 11. sprocket drive group; 12. servo motor; 13. cylinder; 14. buckle block; 15. protective pressure plate. DETAILED DESCRIPTION

[0017] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the embodiment described below is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0019] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] See also Figure 1-3 As shown, a rotary three-station spraying and pressure-maintaining integrated machine includes a machine counter 1, a side support plate 2, a top plate 4, a carrier plate 5, a slide 6, a guide rail 7, a lampshade pressing mechanism, a manipulator 8, a station turntable 9, a reducer 10 and a servo motor 12. The top plate 4 is fixedly connected to one side of the top of the machine counter 1 through four side support plates 2 distributed in a rectangular shape, and a guide rail 7 is installed on one side of each side support plate 2. A slide 6 is provided on each guide rail 7. A lampshade surface treatment station 901, a lampshade gluing station 902 and a lampshade pressing station 903 are provided on the top of the station turntable 9, and the middle position of the bottom of the station turntable 9 is connected to the output end of the reducer 10 located on the other side of the top of the machine counter 1, and a manipulator 8 is provided on one side of the station turntable 9;

[0021] The lampshade pressing mechanism is arranged between the four side support plates 2, and the lampshade pressing mechanism includes an electric push rod 3, a carrier plate 5, a cylinder 13, a buckle block 14 and a protective pressure plate 15. The output end of the electric push rod 3 is connected to the middle position of the back side of the carrier plate 5, and four cylinders 13 are installed in a matrix distribution on the back side of the carrier plate 5. The push rod end of the cylinder 13 is installed with a buckle block 14, and the four buckle blocks 14 distributed in the matrix are fixed with the same protective pressure plate 15.

[0022] The two ends of the carrier plate 5 are respectively connected to two slide seats 6 symmetrically distributed on the corresponding side, and four hole structures are arranged in a matrix on the carrier plate 5, and the push rod end part of the cylinder 13 passes through each hole structure; two manipulators 8 are provided, and the two manipulators 8 are used for lampshade surface treatment and lampshade gluing respectively; the input end of the reducer 10 and the shaft end of the servo motor 12 are connected to each other through a sprocket transmission group 11; the electric push rod 3 is installed in the middle position of the top plate 4; the electrical control equipment is installed inside the machine counter 1, and the inside of the machine counter 1 is fixedly connected to the servo motor 12.

[0023] When the utility model is used, the automobile lamp frame is first placed at the lampshade pressing station 903 and fixed with tooling, and then the lampshade is placed at the opening of the automobile lamp frame, and the protective pressing plate 15 connected by the carrier plate 5, the cylinder 13, and the buckle block 14 is extended to contact with the surface of the lampshade to complete the pressing of the lampshade, and then the pressed lampshade is placed at the lampshade surface processing station 901 through the rotating station turntable 9, and the manipulator 8 for lampshade surface processing is started to process the lampshade surface, and then the lampshade with the surface processing is placed at the lampshade gluing station 902 through the rotating station turntable 9, and the manipulator 8 for gluing is started to gluing the corresponding connection gap parts of the lampshade, thereby completing the processing of the automobile lampshade;

[0024] In summary: the use of a rotary three-station structure for spraying and pressing automobile lampshades helps to ensure the continuity of the process processing at each station. At the same time, a multi-purpose manipulator is configured to complete the processing of lampshade-related processes. The lampshade tooling is fast and of high quality, which improves work efficiency.

[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0026] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A rotary three-station spraying and pressure-maintaining integrated machine, characterized in that: The machine comprises a machine counter (1), a side support plate (2), a top plate (4), a carrier plate (5), a slide seat (6), a guide rail (7), a lampshade pressing mechanism, a manipulator (8), a station turntable (9), a reducer (10) and a servo motor (12); the top plate (4) is fixedly connected to one side of the top of the machine counter (1) via four side support plates (2) distributed in a rectangular shape, and a guide rail (7) is installed on one side of each side support plate (2), and a slide seat (6) is provided on each guide rail (7); a lampshade surface treatment station (901), a lampshade gluing station (902) and a lampshade pressing station (903) are provided on the top of the station turntable (9); the middle position at the bottom of the station turntable (9) is connected to the output end of the reducer (10) located on the other side of the top of the machine counter (1), and a manipulator (8) is provided on one side of the station turntable (9); The lampshade pressing mechanism is arranged between four side support plates (2), and comprises an electric push rod (3), a carrier plate (5), a cylinder (13), a buckle block (14) and a protective pressing plate (15); the output end of the electric push rod (3) is connected to the middle position of the back side of the carrier plate (5), and four cylinders (13) are installed in a matrix distribution on the back side of the carrier plate (5); a buckle block (14) is installed at the push rod end of the cylinder (13), and the four buckle blocks (14) distributed in the matrix are fixed with the same protective pressing plate (15).

2. The rotary three-station spraying and pressure-maintaining integrated machine according to claim 1, characterized in that: The two ends of the carrier plate (5) are respectively connected to two slide seats (6) symmetrically distributed on the corresponding side, and four hole structures are arranged in a matrix on the carrier plate (5), and a push rod end portion of a cylinder (13) passes through each hole structure.

3. The rotary three-station spraying and pressure-maintaining integrated machine according to claim 1, characterized in that: Two manipulators (8) are provided, and the two manipulators (8) are used for lampshade surface treatment and lampshade gluing, respectively.

4. The rotary three-station spraying and pressure-maintaining integrated machine according to claim 1, characterized in that: The input end of the speed reducer (10) and the shaft end of the servo motor (12) are connected to each other through a sprocket transmission group (11).

5. The rotary three-station spraying and pressure-maintaining integrated machine according to claim 1, characterized in that: The electric push rod (3) is installed in the middle position of the top plate (4).

6. The rotary three-station spraying and pressure-maintaining integrated machine according to claim 1, characterized in that: An electrical control device is installed inside the machine cabinet (1), and the inside of the machine cabinet (1) is fixedly connected to the servo motor (12).

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