Steel wire winding device

Abstract

The utility model provides a steel wire winding device. The steel wire winding device comprises a rack, a driving shaft, a winding roller, a wire guiding mechanism, a driving piece and a travel switch. According to the steel wire winding device, the rack is arranged, the driving shaft is arranged on the rack, and the winding roller is detachably installed on the driving shaft. The travel switch is installed on the rack, the operating handle is hinged to the travel switch, and the working state of the driving part is controlled through swinging of the operating handle. When the steel wire winding device is used, the driving shaft drives the winding roller to complete winding operation, and a steel wire is wound on the winding roller. As the steel wires are increased on the winding roller, the outer diameter of the steel wire coil is gradually increased, and when the outer diameter of the steel wire coil abuts against the operating handle on the travel switch, the working state of the driving piece can be closed through the travel switch, winding operation is completed, the steel wires are prevented from overflowing from the winding roller, and the situation that the quality and waste of the steel wires are affected due to overflowing of the steel wires is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of steel wire production equipment, and in particular relates to a steel wire winding device. Background Art

[0002] During the production process of galvanized steel wire, the steel wire must first be rolled into a size that meets the standard outer diameter, and then transferred to the subsequent process for post-processing. In order to facilitate the transportation of steel wire and the transfer of process steps, the steel wire produced in the early stage is usually stored on the winding roller, and then the wound steel wire is transported to the subsequent process. During the winding process of the steel wire, the drive shaft usually drives the winding roller to rotate to complete the winding operation. In order to prevent the steel wire from escaping from the winding roller, limit disks are usually installed at both ends of the winding roller so that the steel wire is limited between the two limit disks. However, during the winding process of the steel wire, as the steel wire is continuously wound into the winding roller, its outer diameter gradually increases. If the winding amount cannot be controlled, it is easy to cause the steel wire to overflow the winding roller. In severe cases, the steel wire is prone to confusion, resulting in the inability to disassemble the winding roller on site and the need to cut the steel wire, resulting in waste of steel wire. Utility Model Content

[0003] The utility model provides a steel wire winding device, which aims to solve the problem in the prior art that during the steel wire winding process, the steel wire easily overflows from the winding roller, causing the winding roller to be unable to be disassembled and resulting in steel wire waste.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a steel wire winding device, comprising:

[0005] frame;

[0006] A driving shaft, rotatably disposed on the frame;

[0007] A winding roller, detachably mounted on the driving shaft, for receiving the steel wire;

[0008] A guide wire mechanism, installed at the feeding end of the winding roller, used to guide the steel wire to be evenly wound onto the winding roller;

[0009] A driving member, mounted on the frame, for driving the driving shaft to rotate;

[0010] A travel switch is installed on the frame and located on one side of the winding roller. The operating handle of the travel switch is located on the side of the travel switch close to the winding roller. The travel switch is electrically connected to the driving member and is used to control the working state of the driving member.

[0011] In a possible implementation, limit plates are fixedly mounted on both ends of the winding roller, and the operating handle of the travel switch is located between the two limit plates.

[0012] In a possible implementation, a roller is rotatably provided at the end of the operating handle of the travel switch, and a rotation axis of the roller is arranged in parallel with an axis of the winding roller.

[0013] In a possible implementation, a mounting frame is mounted on the frame, the position of the mounting frame on the frame is freely adjustable along the axial direction of the drive shaft, and the travel switch is mounted on the mounting frame.

[0014] In a possible implementation, at least two guide rods are installed on the frame, the two guide rods are arranged in parallel with each other, and the length direction of the guide rods is arranged along the length direction of the driving shaft, the mounting frame is slidably set on the two guide rods, and the mounting frame is also provided with a fixing component for fixing the mounting frame to the guide rods.

[0015] In a possible implementation, the fixing component includes:

[0016] An elastic washer is sleeved on the outer side of the guide rod, the mounting frame is provided with a groove for mounting the elastic washer, the outer ring of the elastic washer abuts against the inner wall of the groove, and the elastic washer abuts against the bottom of the groove;

[0017] A pressing piece is threadedly connected to the inner wall of the groove, and the end of the pressing piece can be pressed against the elastic washer to squeeze the elastic washer to deform and press against the guide rod.

[0018] In a possible implementation, there are multiple mounting brackets, and the travel switch is mounted on each of the multiple mounting brackets.

[0019] In a possible implementation, the wire mechanism includes:

[0020] A guide rail is fixedly mounted on the frame, and the length direction of the guide rail is arranged along the axial direction of the driving shaft;

[0021] A movable seat is installed on the guide rail, and the position of the movable seat on the guide rail has the freedom to be adjusted along the length direction of the guide rail. A guide wheel for guiding the steel wire to the winding roller is rotatably provided on the movable seat, and the height of the guide wheel is higher than the height of the travel switch.

[0022] The scheme shown in the embodiment of the present application, compared with the prior art, is provided with a frame, a mounting position for mounting a winding roller is provided in the middle of the frame, and a driving shaft is rotatably provided at the mounting position, and the winding roller is detachably mounted on the driving shaft. The driving member is a motor, and the driving shaft can be driven to rotate by the driving member, and when the winding roller is mounted on the driving shaft, it can rotate with the driving shaft. The present application is provided with a travel switch on the frame, and an operating handle is hingedly provided on the travel switch, and the working state of the driving member is controlled by the swing of the operating handle. When the present application is in use, the driving shaft drives the winding roller to complete the winding operation and rewind the steel wire onto the winding roller. As the steel wire increases on the winding roller, the outer diameter of the steel wire roll gradually increases, and when the outer diameter of the steel wire roll abuts against the operating handle on the travel switch, the working state of the driving member can be closed by the travel switch, and the winding operation is completed, so as to avoid the steel wire overflowing from the winding roller, and avoid the steel wire overflow affecting the quality and waste of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the structure of a steel wire winding device provided in an embodiment of the utility model;

[0024] Figure 2 A schematic diagram of the installation structure of the mounting frame provided in an embodiment of the utility model on a rack.

[0025] Description of reference numerals:

[0026] 1. Frame; 11. Guide rod; 2. Drive shaft; 3. Winding roller; 31. Limit plate; 4. Guide wire mechanism; 41. Guide rail; 42. Moving seat; 43. Guide wheel; 5. Driving member; 6. Travel switch; 61. Operating handle; 611. Roller; 7. Mounting frame; 8. Fixing assembly; 81. Elastic washer; 82. Tightening member. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0028] Please also read Figure 1 and Figure 2, the steel wire winding device provided by the utility model is now described. The steel wire winding device includes a frame 1, a driving shaft 2, a winding roller 3, a guide wire mechanism 4, a driving member 5 and a travel switch 6. The driving shaft 2 is rotatably arranged on the frame 1; the winding roller 3 is detachably mounted on the driving shaft 2 for receiving the steel wire; the guide wire mechanism 4 is mounted at the feeding end of the winding roller 3 for guiding the steel wire to be evenly wound onto the winding roller 3; the driving member 5 is mounted on the frame 1 for driving the driving shaft 2 to rotate; the travel switch 6 is mounted on the frame 1 and is located on one side of the winding roller 3, the operating handle 61 of the travel switch 6 is located on the side of the travel switch 6 close to the winding roller 3, and the travel switch 6 is electrically connected to the driving member 5 for controlling the working state of the driving member 5.

[0029] Compared with the prior art, the steel wire winding device provided in this embodiment has a frame 1, a mounting position for mounting a winding roller 3 is provided in the middle of the frame 1, and a drive shaft 2 is rotatably provided at the mounting position, and the winding roller 3 is detachably mounted on the drive shaft 2. The driving member 5 is a motor, and the driving member 5 can drive the driving shaft 2 to rotate, and when the winding roller 3 is installed on the driving shaft 2, it can rotate together with the driving shaft 2. The present application installs a travel switch 6 on the frame 1, and an operating handle 61 is hingedly provided on the travel switch 6, and the working state of the driving member 5 is controlled by the swinging of the operating handle 61. When the present application is in use, the driving shaft 2 drives the winding roller 3 to complete the winding operation, and the steel wire is wound onto the winding roller 3. As the steel wire increases on the winding roller 3, the outer diameter of the steel wire roll gradually increases, and when the outer diameter of the steel wire roll abuts against the operating handle 61 on the travel switch 6, the working state of the driving member 5 can be closed by the travel switch 6 to complete the winding operation, thereby preventing the steel wire from overflowing from the winding roller 3, thereby preventing the overflow of the steel wire from affecting the quality of the steel wire and wasting it.

[0030] Preferably, in this embodiment, the operating handle 61 includes a fixed arm and a resistance arm. The fixed arm is hinged on the travel switch 6 and controls the state of the travel switch 6. The resistance arm is slidably set on the fixed arm along the length direction of the fixed arm, and a fixing member for fixing the resistance arm to the fixed arm is threadedly connected on the fixed arm.

[0031] Specifically, in this embodiment, the detachable connection between the winding roller 3 and the driving shaft 2 adopts the existing technology and will not be elaborated here.

[0032] Specifically, in this embodiment, the control method between the travel switch 6 and the driving member 5 adopts the existing technology, which will not be elaborated here.

[0033] In some embodiments, the winding roller 3 may be Figure 1 , Figure 2 See the structure shown. Figure 2, the two ends of the winding roller 3 are fixedly installed with limit disks 31, and the operating handle 61 of the travel switch 6 is located between the two limit disks 31. The two ends of the winding roller 3 are fixedly installed with limit disks 31 with an outer diameter larger than that of the winding roller 3. The limit disks 31 are used to limit the steel wire from leaving the winding roller 3, and when the winding roller 3 is installed on the driving shaft 2, the travel switch 6 is located inside the projection of the two limit disks 31 along the axis direction of the winding roller 3. Therefore, before the steel wire overflows the limit disk 31, it will abut against the operating handle 61 on the travel switch 6, and the travel switch 6 is used to control the driving member 5 to stop working.

[0034] In some embodiments, the travel switch 6 can be used as follows: Figure 1 , Figure 2 See the structure shown. Figure 2 The end of the operating handle 61 of the travel switch 6 is rotatably provided with a roller 611, and the rotation axis of the roller 611 is spaced and parallel to the axis of the winding roller 3. The end of the operating handle 61 away from the travel switch 6 is rotatably provided with a roller 611, and the roller 611 is rotatably provided on the operating handle 61. When the steel wire contacts the operating handle 61, it preferably abuts against the roller 611, and the rotation of the winding roller 3 can synchronously drive the roller 611 to rotate, thereby preventing the operating handle 61 from scratching the steel wire, and at the same time preventing the friction between the operating handle 61 and the steel wire from being too large to cause damage to the travel switch 6, thereby improving the quality of the steel wire and the stability of the production process.

[0035] In some embodiments, the rack 1 may be configured as follows: Figure 1 , Figure 2 See the structure shown. Figure 2 , a mounting frame 7 is installed on the frame 1, and the position of the mounting frame 7 on the frame 1 has the freedom to be adjusted along the axial direction of the drive shaft 2, and the travel switch 6 is installed on the mounting frame 7. The travel switch 6 is installed on the mounting frame 7, and a mounting surface for installing the travel switch 6 is provided on the mounting frame 7, and the travel switch 6 is installed on the mounting surface. At the same time, the position of the mounting frame 7 on the frame 1 has the freedom to be adjusted along the axial direction of the drive shaft 2. When the winding roller 3 is installed on the drive shaft 2, the winding roller 3 is coaxially arranged with the drive shaft 2. The position of the travel switch 6 can be adjusted by setting the mounting frame 7, and the position of the travel switch 6 can be adjusted according to the positions of the two limit disks 31 on the winding roller 3 or the on-site winding conditions.

[0036] Preferably, in this embodiment, when the winding roller 3 rotates, the side of the winding roller 3 close to the travel switch 6 rotates upward, and a lap platform for abutting under the operating handle 61 is provided on the mounting frame 7 to avoid the operating handle 61 swinging downward to cause an erroneous alarm.

[0037] In some embodiments, the rack 1 may be configured as follows: Figure 1 , Figure 2See the structure shown. Figure 2 At least two guide rods 11 are installed on the frame 1. The two guide rods 11 are arranged in parallel with each other, and the length direction of the guide rods 11 is arranged along the length direction of the driving shaft 2. The mounting frame 7 is slidably arranged on the two guide rods 11, and the mounting frame 7 is also provided with a fixing assembly 8 for fixing the mounting frame 7 to the guide rods 11. The guide rods 11 are fixedly installed on the frame 1, and the two guide rods 11 are connected to the same mounting frame 7. And the two guide rods 11 are connected to the same mounting frame 7, which can ensure the stability of the position adjustment of the mounting frame 7. Then the mounting frame 7 is installed on the guide rods 11 by the fixing assembly 8 to fix the position of the mounting frame 7.

[0038] In some embodiments, the fixing assembly 8 may be configured as follows: Figure 1 , Figure 2 See also Figure 1 , Figure 2 The fixing assembly 8 includes an elastic washer 81 and a tensioning member 82. The elastic washer 81 is sleeved on the outer side of the guide rod 11. A groove for installing the elastic washer 81 is provided on the mounting frame 7. The outer ring of the elastic washer 81 abuts against the inner wall of the groove, and the elastic washer 81 abuts against the bottom of the groove. The tensioning member 82 is threadedly connected to the inner wall of the groove, and the end of the tensioning member 82 can abut against the elastic washer 81, which is used to squeeze the elastic washer 81 to deform and abut against the guide rod 11. In the free state, the inner diameter of the elastic washer 81 is larger than the outer diameter of the guide rod 11, so that the mounting frame 7 can slide on the guide rod 11 in the free state. A groove is provided on one side of the mounting frame 7, and the groove is a countersunk hole. A guide hole that slides with the guide rod 11 is provided at the bottom of the groove, and the guide hole is coaxially arranged with the groove. The elastic washer 81 is installed at the bottom of the groove, and the pressing member 82 can abut against the elastic washer 81 and deform the elastic washer 81 so that the inner ring of the elastic washer 81 abuts against the outer wall of the guide rod 11, thereby fixing the mounting bracket 7 to the guide rod 11. The setting of the elastic washer 81 facilitates fixing the mounting bracket 7 to the guide rod 11, and at the same time, it can prevent the fixing part from causing damage to the guide rod 11.

[0039] Preferably, in this embodiment, the elastic washer 81 is made of polyurethane material. When the pressing member 82 is separated from the elastic washer 81 , the elastic washer 81 returns to its original shape and separates from the guide rod 11 , so that the mounting frame 7 can slide on the guide rod 11 .

[0040] In some embodiments, the mounting frame 7 may be used as follows: Figure 1 , Figure 2 See the structure shown. Figure 2, there are multiple mounting brackets 7, and the travel switches 6 are installed on the multiple mounting brackets 7. Preferably, there are two mounting brackets 7. When in use, the two mounting brackets 7 can be moved to the limit plates 31 at both ends of the winding roller 3, respectively, so that the steel wire at the limit plates 31 can be monitored, and the steel wire can be effectively prevented from overflowing the limit plates 31 at both ends. When the steel wire is unevenly arranged on the winding roller 3, it can also be ensured that the steel wire at both ends of the winding roller 3 is located inside the limit plates 31.

[0041] In some embodiments, the wire guide mechanism 4 may be used as follows: Figure 1 , Figure 2 See the structure shown. Figure 2 , the wire guide mechanism 4 includes a guide rail 41 and a movable seat 42. The guide rail 41 is fixedly mounted on the frame 1, and the length direction of the guide rail 41 is arranged along the axial direction of the drive shaft 2; the movable seat 42 is mounted on the guide rail 41, and the position of the movable seat 42 on the guide rail 41 has the freedom to be adjusted along the length direction of the guide rail 41, and a guide wheel 43 for guiding the steel wire to the winding roller 3 is rotatably arranged on the movable seat 42, and the height of the guide wheel 43 is higher than the height of the travel switch 6. By moving the movable seat 42 on the frame 1, the steel wire can be guided to be evenly arranged on the winding roller 3, ensuring the uniform arrangement of the steel wire on the winding roller 3. At the same time, the guide wheel 43 on the movable seat 42 is located above the mounting frame 7, which can avoid accidents such as interference between the steel wire and the mounting frame 7 when the winding roller 3 is winding the steel wire, causing damage to the mounting frame 7.

[0042] Specifically, in this embodiment, the moving method and structure of the moving seat 42 adopt the existing technology, which will not be elaborated here.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A steel wire winding device, characterized in that: include: Rack (1); A driving shaft (2) rotatably disposed on the frame (1); A winding roller (3) is detachably mounted on the driving shaft (2) and is used to receive the steel wire; A guide wire mechanism (4), installed at the feeding end of the winding roller (3), and used for guiding the steel wire to be evenly wound onto the winding roller (3); A driving member (5) is mounted on the frame (1) and is used to drive the driving shaft (2) to rotate; A travel switch (6) is mounted on the frame (1) and is located on one side of the winding roller (3); an operating handle (61) of the travel switch (6) is located on a side of the travel switch (6) close to the winding roller (3); and the travel switch (6) is electrically connected to the driving member (5) for controlling the working state of the driving member (5).

2. The wire winding device according to claim 1, characterized in that: Limiting plates (31) are fixedly mounted at both ends of the winding roller (3), and an operating handle (61) of the travel switch (6) is located between the two limiting plates (31).

3. The wire winding device according to claim 1, characterized in that: A roller (611) is rotatably provided at the end of the operating handle (61) of the travel switch (6), and the rotation axis of the roller (611) is arranged in parallel with the axis of the winding roller (3) at an interval.

4. The wire winding device according to claim 1, characterized in that: A mounting frame (7) is mounted on the frame (1); the position of the mounting frame (7) on the frame (1) is freely adjustable along the axial direction of the drive shaft (2); and the travel switch (6) is mounted on the mounting frame (7).

5. The wire winding device according to claim 4, characterized in that: At least two guide rods (11) are mounted on the frame (1), the two guide rods (11) are arranged in parallel with each other, and the length direction of the guide rods (11) is arranged along the length direction of the drive shaft (2), the mounting frame (7) is slidably mounted on the two guide rods (11), and the mounting frame (7) is also provided with a fixing component (8) for fixing the mounting frame (7) to the guide rods (11).

6. The wire winding device according to claim 5, characterized in that: The fixing assembly (8) comprises: An elastic washer (81) is sleeved on the outer side of the guide rod (11); a groove for mounting the elastic washer (81) is provided on the mounting frame (7); the outer ring of the elastic washer (81) abuts against the inner wall of the groove, and the elastic washer (81) abuts against the bottom of the groove; A pressing piece (82) is threadedly connected to the inner wall of the groove, and an end of the pressing piece (82) can abut against the elastic washer (81) to squeeze the elastic washer (81) to deform and abut against the guide rod (11).

7. The wire winding device according to claim 6, characterized in that: There are multiple mounting frames (7), and the travel switch (6) is installed on each of the multiple mounting frames (7).

8. The wire winding device according to claim 1, characterized in that: The guide wire mechanism (4) comprises: A guide rail (41) is fixedly mounted on the frame (1), and the length direction of the guide rail (41) is arranged along the axial direction of the drive shaft (2); A movable seat (42) is mounted on the guide rail (41); the position of the movable seat (42) on the guide rail (41) has the freedom to be adjusted along the length direction of the guide rail (41); a guide wheel (43) for guiding the steel wire to the winding roller (3) is rotatably provided on the movable seat (42); the height of the guide wheel (43) is higher than the height of the travel switch (6).

Images