Injection molding device with rapid object heat dissipation function
By designing an injection molding device combining water cooling and air cooling, the problem of low heat dissipation efficiency of existing injection molding devices is solved, and the rapid heat dissipation of injection molded parts and the stable orientation of the mold is achieved, which significantly improves production efficiency and product quality.
Patent Information
- Application Number
- CN202421934913.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing injection molding devices have low heat dissipation efficiency when injection molding medical devices, and cannot quickly dissipate heat, which affects the practicality and working efficiency of the device.
An injection molding device including a base frame, a top frame, a hydraulic cylinder, an upper mold, a lower mold, a guide sleeve, a guide rod, a water tank, a refrigeration plate, a water pump, a connecting pipe, a circulation pipe, a frame, a rotating shaft, a fan blade and other components is designed to achieve rapid, uniform and efficient heat dissipation through a combination of water cooling and air cooling.
It realizes rapid heat dissipation of injection molded parts, improves the working efficiency and product quality of the injection molding device, and ensures the stability and precise closure and opening of the upper mold, significantly improving production efficiency.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding devices, in particular to an injection molding device with the function of rapid heat dissipation of objects. Background Art
[0002] The injection molding device is a tool for producing plastic products, and is also a tool for giving plastic products a complete structure and precise dimensions. Injection molding is a processing method used in mass production of certain parts with complex shapes. Specifically, it refers to injecting heated and melted plastic into a mold cavity under high pressure by an injection molding machine, and obtaining a molded product after cooling and solidification. Announcement No. CN217834566U discloses an injection molding device, including a bottom plate, a support plate symmetrically fixedly connected to the top of the bottom plate, a top plate fixedly connected to the end of the support plate away from the bottom plate, an electric telescopic rod symmetrically arranged at the bottom of the top plate, an upper mold fixedly connected to the output end of the electric telescopic rod, an injection port arranged at the top of the upper mold, a limit block symmetrically fixedly connected to the outer side of the upper mold, the limit block is slidably connected to the support plate, a damping block is symmetrically slidably connected to the inside of the upper mold, and a spring is arranged between the damping block and the upper mold; The beneficial effects achieved by the utility model are as follows: by setting a limit block, a limit rod, a guide block and a guide groove, the function of guiding the upper mold during the injection molding process is realized; by setting a damping block and a spring, the function of protecting the guide block during mold closing to prevent damage is realized; by setting an adjustment plate and an ejector pin, the function of ejecting the mold after injection molding is realized, which is convenient for use. Although the product can eject the mold after injection molding, automatic demolding is realized to reduce the need for manual intervention, but the product has certain disadvantages when used, the heat dissipation efficiency of the medical device injection molded parts is low, the medical device injection molded parts cannot be quickly cooled, and the cooling method of the product using tap water alone is poor, which is not conducive to improving the practicality and work efficiency of the device, and is not convenient for users to use, and it is necessary to improve the existing device. Utility Model Content
[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical scheme: an injection molding device with a function of rapid heat dissipation of an object, comprising a base frame, a top frame, a hydraulic cylinder, an upper mold and a lower mold, a guide sleeve is fixedly installed on the side of the upper mold, a guide rod is fixedly installed on the surface of the base frame, a water tank is fixedly installed on the surface of the base frame, a refrigeration sheet is arranged on the side of the water tank, a water pump is fixedly installed on the surface of the base frame, a connecting pipe is fixedly connected to the discharge end of the water pump, a circulation pipe is arranged on the side of the lower mold, a machine frame is fixedly installed on the side of the top frame, a rotating shaft 1 and a rotating shaft 2 are respectively rotatably connected inside the machine frame, fan blades are fixedly installed on the surfaces of the rotating shaft 1 and the rotating shaft 2, a pulley 1 is fixedly installed on one end of the rotating shaft 1, a pulley 2 is fixedly installed on one end of the rotating shaft 2, a belt is transmission-connected on the outer surfaces of the pulley 1 and the pulley 2, a motor is fixedly installed on the side of the machine frame, a positioning sleeve is slidably connected inside the upper mold, a spring A is fixedly connected inside the positioning sleeve, and a positioning rod is fixedly connected at one end of the spring A.
[0005] Preferably, the hydraulic cylinder is located at the upper end of the top frame, the output end of the hydraulic cylinder is fixedly connected to the upper surface of the upper mold, and the guide sleeve is slidably connected to the guide rod. Here, the upper mold is pushed by the hydraulic cylinder to realize the opening and closing of the mold. Through the design of the guide sleeve and the guide rod, the upper mold can be guided during the injection molding process to ensure that the closing and opening of the upper mold are stable and accurate.
[0006] Preferably, the suction end of the water pump extends to the water tank, one end of the connecting pipe extends to the interior of the lower mold, and one end of the circulation pipe extends to the interior of the water tank. Here, the coolant in the water tank is extracted by the water pump and transported to the interior of the lower mold through the connecting pipe, so that the injection mold can be cooled, and the water is transported to the interior of the water tank again through the circulation pipe to realize the water circulation effect, thereby improving the working efficiency of the injection mold.
[0007] Preferably, the output end of the motor is fixedly connected to one end of the rotating shaft 1. Here, the rotating shaft 1 is driven by the motor to rotate, so that the air is evenly blown to the surface of the injection molded part through the fan blades, which can promote the uniformity of the temperature of the entire injection molded part and accelerate the cooling of the surface of the injection molded part, thereby effectively enhancing the heat dissipation capacity and improving production efficiency and product quality.
[0008] Preferably, the positioning rod is slidably connected to the positioning sleeve, and the positioning rod is slidably connected to the lower mold. Here, the design of the positioning sleeve and the positioning rod can effectively reduce the wear of the mold during the opening and closing process, thereby extending the service life of the mold and reducing maintenance costs.
[0009] Preferably, a limiting hole is provided on the side of the positioning sleeve, a mounting plate is fixedly installed on the side of the upper mold, a limiting rod is slidably connected inside the mounting plate, a limiting plate is fixedly installed on the surface of the limiting rod, and a spring B is fixedly installed on the side of the limiting plate. Here, the positioning rod can be quickly replaced, avoiding the outer wall of the positioning rod being worn after the upper mold and the lower mold are molded multiple times, thereby preventing the positioning rod from being embedded in the lower mold when the mold is closed again, resulting in a large gap and causing failure to close the mold normally, thereby improving production efficiency.
[0010] Preferably, the limiting rod is slidably connected to the limiting hole, and one end of the spring B is fixedly connected to the inner side of the mounting plate. Here, the positioning sleeve is fixedly clamped inside the upper mold by the limiting rod, and the design of the spring B facilitates the removal of the positioning sleeve.
[0011] Compared with the prior art, the advantages and positive effects of the utility model are:
[0012] 1. In the utility model, by arranging a base frame, a top frame, a hydraulic cylinder, an upper mold, a lower mold, a guide sleeve, a guide rod, a water tank, a cooling plate, a water pump, a connecting pipe, a circulation pipe, a machine frame, a rotating shaft 1, a rotating shaft 2, a fan blade, a pulley 1, a pulley 2, a belt, a motor, a positioning sleeve, a spring A and a positioning rod, it is possible to achieve rapid heat dissipation of the injection molded part. Through water cooling and air cooling, the injection molding device can achieve rapid, uniform and efficient heat dissipation, thereby optimizing the injection molding process and improving product quality. At the same time, the upper mold can be guided during the injection molding process to ensure that the closing and opening of the upper mold are stable and accurate, thereby significantly improving production efficiency.
[0013] 2. In the utility model, by setting a limit hole, a mounting plate, a limit rod, a limit disk and a spring B, the positioning rod can be quickly disassembled and replaced. The outer wall of the positioning rod will be worn after multiple mold closings. When the mold is closed again due to severe wear, a large gap will be generated when the positioning rod is embedded in the lower mold. This will reduce the accuracy of the mold closing and cause the mold to fail to close normally. In addition, since the existing positioning rod is integrally processed with the mold, it is inconvenient to replace it and a new mold needs to be manufactured for injection molding production, thereby effectively avoiding extending the production time and increasing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides an overall structural schematic diagram of an injection molding device with a function of rapid heat dissipation of an object;
[0015] Figure 2 The utility model proposes an exploded diagram of a first rotating shaft, a second rotating shaft and a fan blade of an injection molding device having a function of rapidly dissipating heat of an object;
[0016] Figure 3A cross-sectional view of an injection molding device having a function of rapid heat dissipation of an object is provided for the utility model;
[0017] Figure 4 The utility model proposes an injection molding device with a function of rapid heat dissipation of objects Figure 3 Enlarged view of point A in the middle;
[0018] Figure 5 The utility model proposes an explosion diagram of a limit rod, a limit plate, a spring B and a positioning sleeve of an injection molding device with a function of rapid heat dissipation of an object;
[0019] Figure 6 The utility model provides an injection molding device with a function of rapid heat dissipation of an object, and an enlarged view of point B in the figure.
[0020] Legend:
[0021] 1. Base frame; 2. Top frame; 3. Hydraulic cylinder; 4. Upper mold; 5. Lower mold; 6. Guide sleeve; 7. Guide rod; 8. Water tank; 9. Refrigeration plate; 10. Water pump; 11. Connecting pipe; 12. Circulation pipe; 13. Machine frame; 14. Rotating shaft 1; 15. Rotating shaft 2; 16. Fan blade; 17. Pulley 1; 18. Pulley 2; 19. Belt; 20. Motor; 21. Positioning sleeve; 22. Spring A; 23. Positioning rod; 24. Limiting hole; 25. Mounting plate; 26. Limiting rod; 27. Limiting disk; 28. Spring B. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example
[0024] See also Figure 1-4The utility model provides a technical solution: an injection molding device with a function of rapid heat dissipation of an object, comprising a bottom frame 1, a top frame 2, a hydraulic cylinder 3, an upper mold 4 and a lower mold 5, a guide sleeve 6 is fixedly installed on the side of the upper mold 4, a guide rod 7 is fixedly installed on the surface of the bottom frame 1, a water tank 8 is fixedly installed on the surface of the bottom frame 1 for storing coolant, a refrigeration sheet 9 is arranged on the side of the water tank 8 to cool the coolant inside the water tank 8, a water pump 10 is fixedly installed on the surface of the bottom frame 1 for extracting or conveying coolant, a connecting pipe 11 is fixedly connected to the discharge end of the water pump 10, a circulating pipe 12 is arranged on the side of the lower mold 5, a frame 13 is fixedly installed on the side of the top frame 2, so that the rotating shaft 14, the second shaft 15 and the motor 20 are installed, the interior of the machine frame 13 is rotatably connected with the first shaft 14 and the second shaft 15 respectively, so that the fan blade 16 is installed, the surface of the first shaft 14 and the second shaft 15 is fixedly installed with the fan blade 16, one end of the first shaft 14 is fixedly installed with a pulley 17, one end of the second shaft 15 is fixedly installed with a pulley 28, the outer surfaces of the pulley 17 and the pulley 2 18 are transmission-connected with a belt 19, the side of the machine frame 13 is fixedly installed with a motor 20, so that the first shaft 14 is rotated, the interior of the upper mold 4 is slidably connected with a positioning sleeve 21, the interior of the positioning sleeve 21 is fixedly connected with a spring A22, and one end of the spring A22 is fixedly connected with a positioning rod 23.
[0025] See also Figure 1-4 The hydraulic cylinder 3 is located at the upper end of the top frame 2, and the output end of the hydraulic cylinder 3 is fixedly connected to the upper surface of the upper mold 4. The guide sleeve 6 and the guide rod 7 are slidably connected. The hydraulic cylinder 3 pushes the upper mold 4 to realize the opening and closing of the mold. Through the design of the guide sleeve 6 and the guide rod 7, the upper mold 4 can be guided during the injection molding process to ensure that the closing and opening of the upper mold 4 are stable and accurate. The suction end of the water pump 10 extends to the water tank 8, one end of the connecting pipe 11 extends to the inside of the lower mold 5, and one end of the circulation pipe 12 extends to the inside of the water tank 8. The coolant in the water tank 8 is extracted by the water pump 10 and transported to the inside of the lower mold 5 through the connecting pipe 11, so that the injection mold can be cooled and the cooling liquid is discharged through the circulation pipe 12. The water is transported to the inside of the water tank 8 again to realize the water circulation effect, thereby improving the working efficiency of the injection mold. The output end of the motor 20 is fixedly connected to one end of the rotating shaft 14, and the rotating shaft 14 is driven by the motor 20 to rotate, so that the air is evenly blown to the surface of the injection molded part through the fan blades 16, which can promote the temperature uniformity of the entire injection molded part and accelerate the cooling of the surface of the injection molded part, thereby effectively enhancing the heat dissipation capacity and improving production efficiency and product quality. The positioning rod 23 is slidably connected to the positioning sleeve 21, and the positioning rod 23 is slidably connected to the lower mold 5. The design of the positioning sleeve 21 and the positioning rod 23 can effectively reduce the wear of the mold during the opening and closing process, thereby extending the service life of the mold and reducing maintenance costs. Example
[0026] See also Figure 5-6 A limiting hole 24 is provided on the side of the positioning sleeve 21, and a mounting plate 25 is fixedly installed on the side of the upper mold 4. A limiting rod 26 is slidably connected inside the mounting plate 25, and a limiting disk 27 is fixedly installed on the surface of the limiting rod 26. A spring B28 is fixedly installed on the side of the limiting disk 27, so that the positioning rod 23 can be quickly replaced, avoiding the outer wall of the positioning rod 23 from being worn after the upper mold 4 and the lower mold 5 are molded multiple times, which will cause a large gap when the positioning rod 23 is embedded in the lower mold 5 when the mold is closed again, resulting in failure to close the mold normally, thereby improving production efficiency. The limiting rod 26 is slidably connected to the limiting hole 24, and one end of the spring B28 is fixedly connected to the inner side of the mounting plate 25. The positioning sleeve 21 is fixed and stuck inside the upper mold 4 through the limiting rod 26. The design of the spring B28 facilitates the disassembly of the positioning sleeve 21.
[0027] Working principle: When it is necessary to inject medical devices, the hydraulic cylinder 3 is first started. The output end of the hydraulic cylinder 3 will drive the upper mold 4 to move. At this time, the upper mold 4 will drive the guide sleeve 6 to slide on the surface of the guide rod 7, thereby guiding the upper mold 4 to ensure that the closing and opening of the upper mold 4 are stable and accurate. When it moves to a certain position, the positioning rod 23 installed on the lower surface of the upper mold 4 will slide into the lower mold 5, thereby further improving the accuracy of the guidance. When the positioning rod 23 moves to a certain position, the spring A22 will be compressed, and the spring A22 set on the positioning rod 23 will be compressed. The spring A22 can provide a certain buffer force, thereby reducing the wear of the upper mold 4 during the opening and closing process. After the mold is closed, injection molding can be carried out. At this time, the water pump 10 is started, and the suction end of the water pump 10 absorbs the coolant from the inside of the water tank 8, and then transports it to the inside of the lower mold 5 through the connecting pipe 11, so that it can quickly absorb and take away the heat on the surface and inside of the injection molded part. The coolant that absorbs the heat flows into the water tank 8 through the circulation pipe 12. The cooling plate 9 set in the water tank 8 can cool the coolant flowing in again. At the same time, the operator can start the motor 20, and the motor 20 will bring The rotating shaft 14 and the pulley 17 are rotated. Since the pulley 17 and the pulley 2 18 are connected by a transmission belt, the rotating shaft 2 15 is rotated to make the fan blades 16 rotate, so that the air is evenly blown to the surface of the injection molded part through the fan blades 16, thereby accelerating the heat dissipation of the injection molded part. When the outer wall of the positioning rod 23 is worn due to multiple mold closing and needs to be replaced, first pull the limiting rod 26 to make it slide out of the limiting hole 24 opened in the positioning sleeve 21. At this time, the positioning sleeve 21 and the positioning rod 23 can be pulled out from the inside of the upper mold 4. When reinstalling, pull the limiting rod 26 first. The spring B28 of the positioning rod 26 is compressed at the same time, and then the positioning sleeve 21 is slid into the interior of the upper mold 4. At this time, the limiting rod 26 is released. The limiting rod 26 will be tightly attached to the outside of the positioning sleeve 21 under the action of the spring B28. At this time, the positioning sleeve 21 can be rotated. When the limiting rod 26 is in the same position as the limiting hole 24 opened in the positioning sleeve 21, the limiting rod 26 will automatically slide into the interior, so that the positioning sleeve 21 is fixed and stuck in the interior of the upper mold 4, so that the positioning rod 23 can be quickly disassembled and replaced without manufacturing a new mold for injection molding production, which effectively avoids extending the production time and increasing the production cost.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. An injection molding device having a function of rapidly dissipating heat from an object, comprising a bottom frame (1), a top frame (2), a hydraulic cylinder (3), an upper mold (4) and a lower mold (5), characterized in that: A guide sleeve (6) is fixedly mounted on the side of the upper mold (4), a guide rod (7) is fixedly mounted on the surface of the bottom frame (1), a water tank (8) is fixedly mounted on the surface of the bottom frame (1), a cooling fin (9) is arranged on the side of the water tank (8), a water pump (10) is fixedly mounted on the surface of the bottom frame (1), a connecting pipe (11) is fixedly connected to the discharge end of the water pump (10), a circulation pipe (12) is arranged on the side of the lower mold (5), a machine frame (13) is fixedly mounted on the side of the top frame (2), a rotating shaft 1 (14) and a rotating shaft 2 (15) are rotatably connected to the inside of the machine frame (13), respectively. The surfaces of the rotating shaft 1 (14) and the rotating shaft 2 (15) are fixedly mounted with fan blades (16); one end of the rotating shaft 1 (14) is fixedly mounted with a pulley 1 (17); one end of the rotating shaft 2 (15) is fixedly mounted with a pulley 2 (18); the outer surfaces of the pulley 1 (17) and the pulley 2 (18) are transmission-connected with a belt (19); a motor (20) is fixedly mounted on the side of the machine frame (13); a positioning sleeve (21) is slidably connected inside the upper mold (4); a spring A (22) is fixedly connected inside the positioning sleeve (21); and one end of the spring A (22) is fixedly connected with a positioning rod (23).
2. The device according to claim 1 has the function of rapid heat dissipation of objects, characterized in that: The hydraulic cylinder (3) is located at the upper end of the top frame (2), the output end of the hydraulic cylinder (3) is fixedly connected to the upper surface of the upper mold (4), and the guide sleeve (6) is slidably connected to the guide rod (7).
3. The injection molding device according to claim 1 has the function of rapid heat dissipation of objects, characterized in that: The suction end of the water pump (10) extends to the water tank (8), one end of the connecting pipe (11) extends to the interior of the lower mold (5), and one end of the circulation pipe (12) extends to the interior of the water tank (8).
4. The injection molding device according to claim 1 has the function of rapid heat dissipation of objects, characterized in that: The output end of the motor (20) is fixedly connected to one end of the first rotating shaft (14).
5. The injection molding device according to claim 1 has the function of rapid heat dissipation of objects, characterized in that: The positioning rod (23) is slidably connected to the positioning sleeve (21), and the positioning rod (23) is slidably connected to the lower mold (5).
6. The injection molding device according to claim 1 has the function of rapid heat dissipation of objects, characterized in that: A limiting hole (24) is provided on the side of the positioning sleeve (21); a mounting plate (25) is fixedly mounted on the side of the upper mold (4); a limiting rod (26) is slidably connected inside the mounting plate (25); a limiting plate (27) is fixedly mounted on the surface of the limiting rod (26); and a spring B (28) is fixedly mounted on the side of the limiting plate (27).
7. The injection molding device according to claim 6 has the function of rapid heat dissipation of objects, characterized in that: The limiting rod (26) is slidably connected to the limiting hole (24), and one end of the spring B (28) is fixedly connected to the inner side of the mounting plate (25).
Citation Information
Patent Citations
Injection mold with guide mechanism
CN217834566U