Pile foundation sediment thickness efficient cleaning instrument
By designing an automated pile foundation sediment thickness efficient cleaning instrument, the existing cleaning methods are solved, the problems of complex operation, low efficiency and major safety hazards are achieved, and fast, accurate and safe sediment cleaning is achieved, and environmental pollution is reduced.
Patent Information
- Application Number
- CN202421210325.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing pile foundation sediment cleaning methods have problems such as complex operation, low cleaning efficiency, large safety hazards and environmental pollution.
Design a pile foundation sediment thickness high-efficiency cleaning instrument, including upper slag discharge pipe, lower slag discharge pipe, inner collection pipeline and accumulation cover. Through automated operation methods and efficient sediment collection technology, rapid, accurate and safe sediment cleaning can be achieved.
The cleaning instrument can complete the cleaning task in a shorter time, improves cleaning efficiency and quality, reduces the risk of manual intervention, reduces the negative impact on the environment, and realizes sediment recycling and resource reuse.
Smart Images

Figure CN222557637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pile foundation sediment cleaning, in particular to an instrument for efficiently cleaning the thickness of pile foundation sediment. Background Art
[0002] Pile foundation is a kind of foundation form with high bearing capacity, wide application range and long history. Pile foundation sediment mainly refers to the large amount of sediment that appears at the bottom of the pile foundation during the construction of the pile foundation. These sediments are formed by the agglomeration of some materials that cannot be evenly dispersed in the borehole due to poor concrete fluidity or other reasons during the drilling and cleaning process. The sediment is generally composed of cement slurry, sand, gravel, etc. Its shape and content will affect the quality and performance of the bored piles. Therefore, during the construction of bored piles, it is necessary to clean the sediment at the bottom of the hole to avoid excessive thickness of the sediment, create good conditions for pouring underwater concrete, make the depth measurement correct, and pouring smoothly, ensure the quality of concrete, and avoid major engineering quality accidents such as broken piles.
[0003] After searching, the existing methods of cleaning pile foundation sediment usually include the following:
[0004] 1. High-pressure water gun flushing: Use a high-pressure water gun to flush the bottom of the pile, and use the high-pressure water flow to flush the sediment out of the hole. This method is simple to operate and has a good cleaning effect, but you must pay attention to controlling the water pressure and flushing time to avoid damage to the pile body.
[0005] 2. Mud circulation cleaning: During the drilling process, the mud and sediment in the hole are discharged through the mud circulation system. This method can clean the sediment in real time, but attention should be paid to the performance and circulation speed of the mud to ensure the cleaning effect.
[0006] 3. Grab bucket: Use a special grab bucket to reach into the bottom of the hole to grab the sediment and lift it out of the hole. This method is suitable for situations where the sediment is large or concentrated, and the cleaning efficiency is high.
[0007] 4. Air compressor suction: Use the airflow generated by the air compressor to suck out the sediment at the bottom of the hole through the pipeline. This method is suitable for situations where the sediment is fine or the space at the bottom of the hole is small, but it is necessary to control the airflow speed and suction force to avoid damage to the hole wall.
[0008] However, no matter which of the above solutions is adopted, although it can realize the cleaning of pile foundation sediment, there are still some shortcomings in the actual cleaning:
[0009] 1. High-pressure water gun flushing: Although it can effectively flush the sediment at the bottom of the pile, it is necessary to ensure that the angle and pressure of the water gun are properly controlled during operation, otherwise it may cause scouring damage to the pile body or hole wall. In addition, for larger particles of sediment, it may be difficult to completely remove them by simply relying on water gun flushing.
[0010] 2. Mud circulation cleaning: This method can clean the sediment in real time, but the performance of the mud and the circulation speed have a great influence on the cleaning effect. If the mud is too thick or the circulation speed is insufficient, the sediment may not be effectively discharged. At the same time, the treatment and discharge of the mud are also environmental issues that need to be considered.
[0011] 3. Grab bucket grabbing: The method of grabbing sediment is more efficient, but it is necessary to ensure that the grab bucket can accurately grab the sediment without damaging the pile body or hole wall. In addition, the grab bucket may not be able to effectively grab smaller or finer sediment particles.
[0012] 4. Air compressor suction: Air compressor suction is suitable for situations where the sediment is fine or the space at the bottom of the hole is small, but the air flow speed and suction force need to be controlled during operation to avoid damage to the hole wall. At the same time, the operation and maintenance of air compressor equipment may also increase costs.
[0013] Therefore, it is necessary to design an efficient cleaning instrument for pile foundation sediment thickness to solve the above-mentioned problems. Utility Model Content
[0014] The purpose of the utility model is to provide an efficient cleaning instrument for pile foundation sediment thickness to solve the problems raised in the above-mentioned background technology.
[0015] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0016] A highly efficient cleaning instrument for pile foundation sediment thickness comprises an upper slag discharge pipe located at the top, the bottom of the upper slag discharge pipe is connected to a lower slag discharge pipe, the bottom of the lower slag discharge pipe is connected to an inner collecting pipe, an aggregation hood is installed around the bottom of the lower slag discharge pipe and the connecting end of the inner collecting pipe, a plurality of fixed frames and a foldable frame for fixing the aggregation hood are also respectively arranged around the periphery of the lower slag discharge pipe, and an air inlet pipe connected to the interior of the instrument is also fixedly arranged on the outer side of the upper slag discharge pipe.
[0017] As a preferred solution of the utility model, the overall diameters of the upper slag discharge pipe and the lower slag discharge pipe are consistent, and the upper slag discharge pipe and the lower slag discharge pipe are fixedly connected via a flange plate using multiple bolts.
[0018] As a preferred solution of the utility model, a plurality of connecting ear plates are fixedly provided on the peripheries of the upper slag discharge pipe and the lower slag discharge pipe, and every two connecting ear plates are connected by threaded rods and fixing nuts.
[0019] As a preferred solution of the utility model, both sides of the fixed frame and the outer side of the lower slag discharge pipe are fixedly connected by fixed connectors, and one side of the foldable frame is rotatably connected to the outer side of the lower slag discharge pipe at a lower position by a hinged connector.
[0020] As a preferred solution of the utility model, the gathering hood is a truncated cone structure as a whole, which is designed to be small at the top and large at the bottom, and the gathering hood is made of flexible composite material.
[0021] As a preferred solution of the utility model, the upper slag discharge pipe, the lower slag discharge pipe and the inner collecting pipe are made of wear-resistant alloy steel.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] In the utility model, an efficient cleaning instrument for the thickness of pile foundation sediment is provided. Compared with the existing cleaning methods, the efficient cleaning instrument for the thickness of pile foundation sediment has the following significant advantages:
[0024] High efficiency: The cleaning instrument adopts advanced cleaning technology, which can remove pile foundation sediment more quickly, greatly improving the cleaning efficiency. Compared with traditional manual or mechanical cleaning methods, it can complete the cleaning task in a shorter time, reducing the time and labor costs required for cleaning.
[0025] Accuracy: The instrument has a high-precision sediment thickness detection function, which can accurately determine the distribution and thickness of the sediment, so as to carry out targeted cleaning, which avoids over-cleaning or under-cleaning and improves the cleaning quality and effect.
[0026] Safety: Traditional cleaning methods may involve manual entry into dangerous areas or operation of complex mechanical equipment, which poses certain safety hazards. This cleaning instrument adopts an automated operation method, which reduces manual intervention, reduces the risk of accidents, and improves the safety of the cleaning process.
[0027] Environmental protection: During the cleaning process, the instrument can effectively control the diffusion and pollution of sediment, reducing the negative impact on the environment. At the same time, it can also recover the sediment, which is beneficial to the reuse of resources and the sustainable development of the environment.
[0028] In summary, compared with existing cleaning methods, this pile foundation sediment thickness efficient cleaning instrument has significant advantages such as high efficiency, accuracy, safety and environmental protection. It can better meet the needs of pile foundation sediment cleaning and improve project quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0030] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model after the gathering cover is stored;
[0031] Figure 3 It is a schematic diagram of the three-dimensional structure of the gathering cover of the utility model after being disassembled;
[0032] Figure 4 This is a working principle diagram of the utility model.
[0033] In the figure: 1. upper slag discharge pipe; 2. lower slag discharge pipe; 3. inner collecting pipe; 4. gathering hood; 5. fixed frame; 6. foldable frame; 7. air inlet pipe; 8. flange; 9. connecting ear plate; 10. threaded rod; 11. fixing nut; 12. hinged connector; 13. fixed connector. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0035] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0036] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0038] For examples, see Figure 1-4 , the utility model provides a technical solution:
[0039] A highly efficient cleaning instrument for pile foundation sediment thickness comprises an upper sediment discharge pipe 1 located at the top, the bottom of the upper sediment discharge pipe 1 is connected to a lower sediment discharge pipe 2, the bottom of the lower sediment discharge pipe 2 is connected to an inner collecting pipe 3, the inner collecting pipe 3 is also provided with a sediment thickness detector or a thickness detection sensor for detecting the sediment thickness, an aggregation hood 4 is installed at the bottom of the lower sediment discharge pipe 2 and the periphery of the connecting end of the inner collecting pipe 3, and a plurality of fixed frames 5 and a foldable frame 6 for fixing the aggregation hood 4 are also respectively provided at the periphery of the lower sediment discharge pipe 2.
[0040] Specifically, the overall diameters of the upper slag discharge pipe 1 and the lower slag discharge pipe 2 are consistent, and the upper slag discharge pipe 1 and the lower slag discharge pipe 2 are fixedly connected by multiple bolts through a flange 8; the outer peripheries of the upper slag discharge pipe 1 and the lower slag discharge pipe 2 are fixedly provided with multiple connecting ear plates 9, and every two connecting ear plates 9 are connected by threaded rods 10 and fixing nuts 11; the two sides of the fixed frame 5 and the outer side of the lower slag discharge pipe 2 are fixedly connected by fixed connecting pieces 13, and one side of the foldable frame 6 is rotatably connected to the lower position of the outer side of the lower slag discharge pipe 2 through a hinged connecting piece 12; the gathering hood 4 is a truncated cone structure as a whole, which is designed to be small at the top and large at the bottom, and the gathering hood 4 is made of flexible composite materials, and the sediment is adsorbed into the slag discharge pipe through the inner collecting pipe 3 below, and is uniformly collected in the collection device or collection area at the rear, and at the same time, through the action of the gathering hood 4, the sediment is gathered together, which is convenient for subsequent cleaning, and can effectively control the diffusion and pollution of the sediment, reducing the negative impact on the environment.
[0041] The upper slag discharge pipe 1, the lower slag discharge pipe 2 and the inner collecting pipe 3 are made of wear-resistant alloy steel to achieve corrosion resistance and are suitable for long-term use in this environment.
[0042] Specifically, an air inlet pipe 7 connected to the interior of the instrument is fixedly provided on the outer side of the upper slag discharge pipe 1, and the air inlet pipe 7 is also connected to an external air inlet device, so as to provide the device with necessary airflow or gas pressure, so as to more effectively gather and remove the sediment; specifically, when the air inlet pipe 7 is working, it can generate an airflow or provide a certain gas pressure, which helps to attract the sediment near the pipe mouth into the gathering device. In this way, the sediment can be gathered more quickly in a limited space, thereby facilitating subsequent cleaning operations. In addition, the air inlet pipe 7 can also help control the movement direction and speed of the sediment, ensuring that the sediment can be accurately captured and removed by the gathering device, which helps to reduce the diffusion and omission of the sediment and improve the accuracy and efficiency of the cleaning work.
[0043] The working process of the utility model: When using the pile foundation sediment thickness efficient cleaning instrument, it usually includes the following operating procedures:
[0044] Startup and preparation: Turn on the power of the cleaning instrument, make sure all parts are working properly, check whether the aggregation device is installed correctly, and make sure that the soft material is not damaged;
[0045] Sediment thickness detection: After the instrument is started, the sediment thickness detector or thickness detection sensor on the inner collection pipe 3 starts to work, and measures the thickness of the pile foundation sediment in real time. The control system determines whether the sediment thickness reaches the preset cleaning standard based on the sensor data;
[0046] Gathering sediment: Once the sediment thickness exceeds the cleaning standard, the control system will instruct the gathering device to start working. The gathering device gathers the sediment together through the gathering cover 4 to facilitate subsequent cleaning.
[0047] Cleaning up the sediment: After the aggregation is completed, an air flow is generated or a certain gas pressure is provided through the air inlet pipe 7 to attract and gather the sediment near the pipe mouth into the space defined by the aggregation device. In this way, the sediment can be gathered more quickly in a limited space and the gathered sediment can be sucked away or collected.
[0048] End and inspection: After the cleaning is completed, turn off the cleaning instrument and check whether there is any residual sediment on the surface of the pile foundation. If necessary, repeat the above steps to clean again until the cleaning requirements are met.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient cleaning device for pile foundation sediment thickness, comprising an upper slag discharge pipe (1) located at the top, characterized in that: The bottom of the upper slag discharge pipe (1) is connected to the lower slag discharge pipe (2), and the bottom of the lower slag discharge pipe (2) is connected to the inner collecting pipe (3). A gathering hood (4) is installed around the bottom of the lower slag discharge pipe (2) and the connecting end of the inner collecting pipe (3). A plurality of fixed frames (5) and a foldable frame (6) for fixing the gathering hood (4) are also respectively arranged around the outer side of the lower slag discharge pipe (2). An air intake pipe (7) connected to the interior of the instrument is also fixedly arranged on the outer side of the upper slag discharge pipe (1).
2. The efficient cleaning instrument for pile foundation sediment thickness according to claim 1 is characterized by: The overall diameters of the upper slag discharge pipe (1) and the lower slag discharge pipe (2) are consistent, and the upper slag discharge pipe (1) and the lower slag discharge pipe (2) are fixedly connected via a flange (8) using a plurality of bolts.
3. The efficient cleaning instrument for pile foundation sediment thickness according to claim 1 is characterized by: A plurality of connecting ear plates (9) are fixedly provided on the peripheries of the upper slag discharge pipe (1) and the lower slag discharge pipe (2), and every two connecting ear plates (9) are connected via threaded rods (10) and fixing nuts (11).
4. The efficient cleaning instrument for pile foundation sediment thickness according to claim 1 is characterized by: The two sides of the fixed frame (5) and the outer side of the lower slag discharge pipe (2) are fixedly connected via fixed connectors (13), and one side of the foldable frame (6) is rotatably connected to the lower outer side of the lower slag discharge pipe (2) via a hinged connector (12).
5. The efficient cleaning instrument for pile foundation sediment thickness according to claim 1 is characterized by: The gathering cover (4) is a truncated cone-shaped structure as a whole, which is designed to be small at the top and large at the bottom, and the gathering cover (4) is made of a flexible composite material.
6. The efficient cleaning instrument for pile foundation sediment thickness according to claim 1, characterized in that: The upper slag discharge pipe (1), the lower slag discharge pipe (2) and the inner collecting pipe (3) are made of wear-resistant alloy steel.